1994 JEEP CHEROKEE warning

(3) Connect a jumper between terminal A and B on
the body half of the fuel gauge sender connector. The
gauge should move to F. If gauge is OK, replace
sender. If not, go to step 4.
(4) Measure resistance of sender. Meter should
read 105 to 5 ohms. If OK, go to step 5. If not, re-
place sender.
(5) Check for an open between sender connector
and gauge. If OK, replace gauge. If not, repair open
to gauge.
LOW FUEL WARNING INOPERATIVE
(1) Turn ignition switch to ON.
(2) Disconnect terminal B1 of the instrument clus-
ter connector. Wait at least 10 seconds. Lamp (LED)
should light. If OK, replace sender. If not, replace
low fuel warning module.
UPSHIFT INDICATOR INOPERATIVE
(1) Turn ignition switch to ON.
(2) Ground pin 7 of connector B. Lamp should
light. If not, replace bulb. If OK, continue with
step 3.
(3) Turn ignition switch to OFF. Check for conti-
nuity between connector B pin 2 and pin 54 of the
Powertrain Control Module. If OK, replace PCM. If
not, repair open.
BRAKE INDICATOR INOPERATIVE
(1) Turn ignition switch to ON. Apply parking
brake, brake warning switch connector unplugged.
(2) Jumper brake warning switch connector termi-
nal B to ground. Lamp should light. If bulb is OK,
repair open to indicator.
(3) Turn ignition switch to OFF. Measure resis-
tance between brake warning switch connector ter-
minal A and ground. Meter should read zero ohms. If
OK, check switch and/or brake system. If not, repair
open to park brake switch ground.
4WD INDICATOR INOPERATIVE
(1) Apply parking brake, start engine, vehicle in
4WD Lock or 4WD.
(2) Unplug switch and touch harness side of wire
to ground. Lamp should light. If OK, check switch
operation, replace if bad. If bulb is OK, repair open
to indicator.
LOW WASHER INDICATOR INOPERATIVE
(1) Turn ignition switch to ON.
(2) Jumper 12 volts to fluid level switch connector
terminal B. Lamp should light. If not, go to step 3.
(3) Measure resistance between terminal B and
ground. Meter should read zero ohms. If not, repair
open to bulb. If OK, go to step 4.
(4) Measure voltage at fluid level switch connector
terminal A. Meter should read battery voltage. If
OK, replace switch. If not, repair open to fuse.
MALFUNCTION INDICATOR LAMP (CHECK ENGINE)
(1) Turn ignition switch to ON.
(2) Jumper Powertrain Control Module terminal 2
to ground. Lamp should light. If bulb is OK, check
for open to instrument cluster connector terminal 2.
ANTI-LOCK INDICATOR
(1) Turn ignition switch to ON.
(2) Jumper instrument cluster connector terminal
6 to ground. Lamp should light. If bulb is OK, check
wiring for an open to module. Refer to Group 5 -
Brakes.
SEAT BELT INDICATOR
Jumper instrument cluster connector terminal 15
to 12 volts. Lamp should light. If not, replace bulb. If
OK, check wiring for an open to buzzer module. Re-
fer to Group 8U - Chime/Buzzer Warning Systems.
RADIO/CLOCK ILLUMINATION
With the ignition switch in ACCESSORY or ON,
power comes from the radio fuse. It then goes
through the normally closed contacts of the radio il-
lumination relay to the radio at connector terminal
11.
Pulling the headlamp switch to ON energizes the
radio illumination relay. This closes the normally
open contacts of the relay, and the brightness for the
radio display is controlled by the headlamp switch
rheostat. The back-lighting for the radio is also con-
trolled by the headlamp rheostat through radio con-
nector terminal 10.
Refer to Group 8F - Audio Systems, for radio illu-
mination relay diagnosis.
INSTRUMENT PANEL LAMPS
Voltage is supplied at all times from the 40 amp
Maxi fuse (located in the Power Distribution Center)
through the park lamps fuse to the headlamp switch.
The circuit continues through the instrument lamps
fuse to the individual instrument panel lamps to
ground. Lamp brightness is controlled by turning the
headlamp switch knob.
DIAGNOSIS
(1) Turn parking lamps ON.
(2) Check park lamps fuse. Replace as required.
(3) Check instrument lamps fuse. Replace as re-
quired.
(4) Measure voltage at battery side of instrument
lamps fuse with rheostat turned counterclockwise to
clockwise (LO to HI). Meter should read zero volts to
battery voltage. If not, replace headlamp switch.
(5) Measure resistance at ground side of instru-
ment lamps fuse with parking lamps OFF. Meter
should read almost zero ohms (except bulb filament).
If not, repair open to ground. If zero ohms, 12 volt
supply wire from fuse is shorted to ground, repair short.
8E - 4 XJ INSTRUMENT PANEL AND GAUGESJ

(2) Remove 3 attaching screws from rear of cluster
housing.
(3) Remove tachometer assembly including circuit
board.
(4) Install tachometer. Install attaching screws.
(5) Install gauge bezel and lens.
(6) Install knob on trip odometer push pin.
PRINTED CIRCUIT REPLACEMENTÐINSTRUMENT
CLUSTER REMOVED
DISASSEMBLY
(1) Remove all attaching screws for gauges, ta-
chometer, and speedometer that are contacting
printed circuit (Fig. 5).
(2) Remove screw holding the cluster connector re-
taining strap to bezel. Remove strap and pivot con-
nector down (Figs. 6 and 7).
(3) Remove lamp sockets from circuit board.
(4) Remove printed circuit including connector.There is a separate printed circuit for the
warning lights that is removed by removing the
lamp sockets.
ASSEMBLY
(1) Position printed circuit, including connector, on
the back of the instrument panel cluster.
(2) Remove gauge bezel and lens.
(3) Hold components in place and install screws.
(4) Install lamp sockets.
(5) Pivot connector up and install retaining strap.
(6) Install gauge bezel and cluster lens.
GEAR SELECTOR INDICATOR
REPLACEMENTÐINSTRUMENT CLUSTER
REMOVED
(1) Remove screws from rear of mounting bezel
holding fuel gauge in place.
(2) Remove 2 screws holding gear selector indica-
tor (Fig. 8).
Fig. 4 Instrument Cluster
8E - 6 XJ INSTRUMENT PANEL AND GAUGESJ

DIAGNOSINGÐALL LAMPS OUT
(1) Inspect fuse #9. Replace as required.
(2) Measure voltage at instrument cluster connec-
tor terminal 20. Meter should read zero ohms. If not,
repair open to ground.
UPSHIFT INDICATOR LAMP
Vehicles equipped with manual transmissions have
an optional upshift indicator lamp. The lamp is con-
trolled by the PCM. The lamp lights to indicate when
the driver should shift to the next highest gear for best
fuel economy. The PCM will turn the lamp off after 3 to
5 seconds if the upshift is not performed. The lamp will
remain off until the vehicle stops accelerating and is
brought back to the range of lamp operation or shifted
into another gear.
The indicator lamp is normally illuminated when
the ignition switch is turned ON and it is turned off
when the engine is started. The lamp will be lighted
during engine operation according to engine speed
and load.
(1) Turn ignition switch to ON.
(2) Ground pin 2 of cluster connector. Lamp should
light. If not, replace bulb. If OK, continue with step 3.
(3) Turn ignition switch to OFF. Check for conti-
nuity between cluster connector pin 2 and pin 54 of
the PCM. If not, repair open. If OK, refer to DRB
scan tool actuator test of upshift indicator.
BRAKE INDICATOR LAMP
The brake indicator is a dual function lamp. It will in-
dicate an unequal pressure condition in the split brake
hydraulic system and it also will indicate when the park-
ing brake is engaged. Separate switches are used for each
indicator lamp function. A switch mounted on the brake
pedal assembly will close a ground circuit whenever the
parking brakes are applied. A second switch is installed
in the brake hydraulic lines near the master cylinder. If
the switch is balanced by equal pressure on both ends of
the switch valve, the valve remains centered and the
lamp remains off. If the valve is shifted by unequal pres-
sure between the front or rear brake hydraulic systems,
the lamp circuit is connected to ground. To make sure
the brake lamp is functional before the vehicle is driven,
it is illuminated through a ground circuit when the igni-
tion switch is turned to the START position.
(1) Turn ignition switch to ON.
(2) Ground pin 1 of the cluster connector. Lamp
should light. If not, replace bulb. If OK, continue
with step 3.
(3) Turn ignition switch to OFF. Check for continuity to
park brake switch and brake warning switch.
MALFUNCTION INDICATOR LAMP (CHECK ENGINE)
The Malfunction Indicator Lamp (Check Engine) il-
luminates each time the ignition switch is turned
ON and stays on for 3 seconds as a bulb test.If the PCM receives an incorrect signal or no signal
from certain sensors or emission related systems the
lamp is turned on (pin 32 of PCM). This is a warning
that the PCM has recorded a system or sensor mal-
function. In some cases when a diagnostic fault is de-
clared the PCM will go into a limp-in mode in an
attempt to keep the system operating. It signals an
immediate need for service.
The lamp also can be used to display diagnostic
trouble codes (DTC). Cycle the ignition switch ON,
OFF, ON, OFF, ON within 5 seconds. This will allow
any DTC's stored in the PCM memory to be dis-
played in a series of flashes representing digits.
(1) Turn ignition switch to ON.
(2) Ground pin 4 of cluster connector. Lamp should
light. If not, replace bulb. If OK, continue with step 3.
(3) Turn ignition switch to OFF. Check for conti-
nuity between cluster connector pin 4 and PCM cav-
ity 32. If OK, replace PCM. If not, repair open.
SEAT BELT REMINDER LAMP
Apply 12 volts to terminal 16 of cluster connector.
Lamp should light. If not, replace bulb. If OK, check
wiring for an open to buzzer module. Refer to Group
8U - Chime/Buzzer Warning Systems.
INSTRUMENT PANEL ILLUMINATION LAMPS
The instrument panel illumination lamps share
two common connections. There is a splice after fuse
#10 that connects the lamps to battery feed. There is
also a splice that connects all lamps to ground. Be-
cause they share these common connection points in
a parallel circuit, the illumination lamps will all
come on at the same time. It also means one or more
lamps can be out without affecting the operation of
the other lamps.
On the battery side of the circuit, the headlamp
switch illumination rheostat/switch and panel lamps
fuse receive battery feed in series from the park/tail
fuse. In the park lamp position, the headlamp switch
completes the circuit from the park/tail fuse to the il-
lumination rheostat/switch and panel lamps fuse.
The illumination rheostat contains a variable resis-
tor that allows the driver to vary illumination inten-
sity from off to full brightness.
DIAGNOSIS
(1) Turn parking lamps ON.
(2) Check fuse #10. Replace as required.
(3) Measure voltage at battery side of fuse #10
with rheostat turned counterclockwise to clockwise
(LO to HI). Meter should read zero volts to battery
voltage. If not, replace headlamp switch.
(4) Measure resistance at ground side of fuse #10
with parking lamps OFF. Meter should read almost
zero ohms (except bulb filament). If not, repair open
to ground. If zero ohms, 12 volt supply wire from fuse
is shorted to ground, repair short.
8E - 16 YJ INSTRUMENT PANEL AND GAUGESJ

VEHICLE SPEED CONTROL SYSTEM
CONTENTS
page page
SERVICE PROCEDURES................... 9TEST PROCEDURES...................... 5
GENERAL INFORMATION
The vehicle speed control system (Fig. 1) is electri-
cally actuated and vacuum operated. The turn signal
lever on the steering column incorporates a slide
switch that has three positions OFF, ON or RE-
SUME. A SET button is in the end of the lever. This
device is designed to operate at speeds above approx-
imately 35 mph.
WARNING: THE USE OF SPEED CONTROL IS NOT
RECOMMENDED WHEN DRIVING CONDITIONS DO
NOT PERMIT MAINTAINING A CONSTANT SPEED,
SUCH AS HEAVY TRAFFIC OR ON ROADS THAT
ARE WINDING, ICY, SNOW COVERED, OR SLIP-
PERY.TO ACTIVATE:Put ON/OFF switch in ON posi-
tion. When the desired speed is achieved, push and
release the SET button to turn on and engage the
system. Remove foot from accelerator. Speed will be
maintained at this level.
TO DEACTIVATE:A soft tap of the brake pedal,
normal brake application or depressing the clutch
pedal while the system is engaged will disengage
speed control without erasing memory. A sudden in-
crease in engine speed may be experienced if the
clutch pedal is depressed while the speed control sys-
tem is engaged. Moving the slide switch to the OFF
position or turning the ignition OFF also disengages
the system and in addition erases the memory.
Fig. 1 Speed Control System
JVEHICLE SPEED CONTROL SYSTEM 8H - 1

(6) Remove vibration damper from the steering col-
umn hub, if equipped.(7) Remove steering wheel using a steering wheel
puller.
WARNING: TO REMOVE THE STEERING SHAFT
SNAP RING IN THE FOLLOWING STEP, THE LOCK-
PLATE MUST BE COMPRESSED. DO NOT ATTEMPT
TO REMOVE THE LOCKPLATE WITHOUT COM-
PRESSOR TOOL C4156 AS THE LOCKPLATE IS UN-
DER HEAVY SPRING TENSION.
(8) Compress lockplate with compressor tool
C4156.
(9) Remove steering shaft snap ring (Fig. 6). Dis-
card snap ring. It is not reusable.
(10) Remove compressor tool.
(11) Remove lockplate, cancelling cam, and upper
bearing preload spring.
(12) Remove horn button components from cancel-
ing cam.
(13) Remove screw and hazard warning switch
knob.
(14) Remove actuator arm attaching screw.
(15) Remove turn signal switch attaching screws.
(16) Unplug speed control switch connector.
(17) Pull speed control harness out of the column.
(18) Insert ignition key in lock cylinder and turn
key to ON position.
(19) Remove key warning buzzer switch and re-
taining clip with a paper clip inserted below retainer
so that retainer is flattened (Fig. 7).
Do not attempt to remove buzzer switch and
clip separately. The clip could fall into the col-
umn jacket.
Fig. 3 Remove Bell Crank Connector
Fig. 4 Remove/Install Speed Control Cable to
Locking Plate
Fig. 5 Steering Wheel Removal/Installation
8H - 10 VEHICLE SPEED CONTROL SYSTEMJ

TURN SIGNALS AND HAZARD WARNING FLASHER
CONTENTS
page page
HAZARD LAMPSÐXJ.................... 1
HAZARD LAMPSÐYJ.................... 2
TURN SIGNALSÐXJ..................... 1TURN SIGNALSÐYJ..................... 2
TURN/HAZARD SWITCH REPLACEMENT - ALL
MODELS............................. 3
TURN SIGNALSÐXJ
Refer to Section 8W - Wiring Diagrams for cir-
cuit wiring diagram.
DESCRIPTION
With the turn signal lever in its up or down posi-
tion and the ignition switch in ACCESSORY or ON,
current flows through the:
²turn/hazard switch
²selected turn indicator bulb
²front and rear turn signal bulbs
²and the front side marker bulb.
With the headlamps OFF, the turn and front side
marker lamps flash in unison.With the headlamps
ON, the turn and front side marker lamps flash al-
ternately.
DIAGNOSISÐTURN SIGNAL INOPERATIVE
(1) A turn signal indicator that does not flash usu-
ally indicates a burned out turn signal bulb. Check
for and replace if defective. System should now func-
tion properly. If not, go to next step.
High generator output voltage can burn out
lamps rapidly.(2) Remove and inspect 20 amp #8 fuse. Replace if
necessary. If OK, go to next step.
(3) Remove turn flasher, light blue can, located in
upper left corner of fuse block.
(4) Turn ignition switch to ACCESSORY. Check
for battery voltage at flasher bottom cavity on fuse
block. If OK, go to next step. If not, repair open cir-
cuit in wiring between turn flasher and #8 fuse.
(5) Turn ignition switch to ACCESSORY. Move
turn signal lever up or down. Replace turn flasher
with known good flasher. The lamps should flash. If
not, replace original flasher and go to next step.
(6) Turn ignition switch to OFF. Follow procedure
for turn/hazard switch replacement to locate steering
column connector. Unplug connector.
(7) Turn ignition switch to ACCESSORY. Check
for battery voltage at connector terminal L. If OK,
replace turn/hazard switch and check that lamps
flash. If not, repair open circuit in wiring between
turn flasher and steering column connector terminal
L.
HAZARD LAMPSÐXJ
Refer to Section 8W - Wiring Diagrams for cir-
cuit wiring diagram.
DESCRIPTION
With the hazard switch ON, current flows through
the:
²hazard flasher
²the turn/hazard switch
²two front turn signal bulbs
²two rear turn signal bulbs
²two front side marker bulbs
²and two turn indicator bulbs.
All of these bulbs will flash on and off.
DIAGNOSISÐHAZARD LAMPS INOPERATIVE
(1) Inspect 20 amp #F13 fuse in Power Distribu-
tion Center (PDC). The PDC is located in the engine
compartment, passenger side. For location of fuse,check underside of PDC cover. Replace if necessary.
If OK, go to next step.
(2) Remove hazard flasher (tin can) located in fuse
block.
(3) Check for battery voltage at the terminal on
the right (3 o'clock). If OK, go to next step. If not, re-
pair open circuit in wiring between #F13 fuse and
hazard flasher right terminal.
(4) Replace hazard flasher with known good
flasher. Activate hazard warning switch. Lamps
should flash. If not, replace original flasher and go to
next step.
(5) Follow procedure for turn/hazard switch re-
placement to locate steering column connector. Un-
plug connector.
(6) Check for battery voltage at connector terminal
K. If OK, replace turn/hazard switch. If not, repair
open circuit in wiring between hazard flasher and
steering column connector terminal K.
JTURN SIGNALS AND HAZARD WARNING FLASHER 8J - 1

TURN SIGNALSÐYJ
Refer to Section 8W - Wiring Diagrams for cir-
cuit wiring diagram.
DESCRIPTION
With the turn signal lever in its up or down posi-
tion and the ignition switch in ACCESSORY or ON,
current flows through the:
²turn/hazard switch
²selected turn indicator bulb
²front and rear turn signal bulbs
²front side marker bulb
With the headlamps OFF, the turn and side
marker lamps flash in unison.With the headlamps
ON, the turn and side marker lamps flash alter-
nately.
DIAGNOSINGÐTURN SIGNAL INOPERATIVE
(1) A turn signal indicator that does not flash usu-
ally indicates a burned out turn signal bulb. Check
for and replace if defective. System should now func-
tion properly. If not, go to next step.
High generator output voltage can burn out
lamps rapidly.
(2) Locate fuse block under driver's side of instru-
ment panel.(3) Remove and inspect 15 amp #4 fuse. Replace if
necessary. If OK, go to next step.
(4) Remove turn flasher, light blue can, located in
fuse block.
(5) Turn ignition switch to ACCESSORY. Check
for battery voltage at cavity on left (closest to hazard
flasher can). If OK, go to next step. If not, repair
open circuit in wiring between turn flasher and #4
fuse.
(6) Turn ignition switch to ACCESSORY. Move
turn signal lever up or down. Replace turn flasher
with known good flasher. The lamps should flash. If
not, replace original flasher and go to next step.
(7) Turn ignition switch to OFF. Follow procedure
for turn/hazard switch replacement to locate steering
column connector. Unplug connector.
(8) Turn ignition switch to ACCESSORY. Check
for battery voltage at connector terminal L. If OK,
replace turn/hazard switch. If not, repair open circuit
in wiring between turn flasher and steering column
connector terminal L.
HAZARD LAMPSÐYJ
Refer to Section 8W - Wiring Diagrams for cir-
cuit wiring diagram.
DESCRIPTION
With the hazard switch ON, current flows through
the:
²hazard flasher
²turn/hazard switch
²two front turn signal bulbs
²two rear turn signal bulbs
²two front side marker bulbs
²two turn indicator bulbs.
All of these bulbs will flash on and off.
DIAGNOSISÐHAZARD LAMPS INOPERATIVE
(1) Inspect 20 amp #F5 fuse in Power Distribution
Center (PDC). The PDC is located in the engine com-
partment, passenger side. For location of fuse, check
underside of PDC cover. Replace if necessary. If OK,
go to next step.(2) Remove hazard flasher (tin can) located in fuse
block.
(3) Check for battery voltage at the terminal on
the left. If OK, go to next step. If not, repair open cir-
cuit in wiring between #F5 fuse and hazard flasher
left terminal.
(4) Replace hazard flasher with known good
flasher. Activate hazard warning switch. Lamps
should flash. If not, replace original flasher and go to
next step.
(5) Follow procedure for turn/hazard switch re-
placement to locate steering column connector. Un-
plug connector.
(6) Check for battery voltage at connector terminal
K. If OK, replace turn/hazard switch. If not, repair
open circuit in wiring between hazard flasher and
steering column connector terminal K.
8J - 2 TURN SIGNALS AND HAZARD WARNING FLASHERJ

TURN/HAZARD SWITCH REPLACEMENT - ALL MODELS
(1) Disconnect negative cable from battery.
(2) Remove the horn button with a push and turn
motion.
(3) Remove the horn button components (Fig. 1).
(4) Turn ignition switch to LOCK position and re-
move steering wheel nut and washer.
(5) Scribe an alignment mark on the steering in
line with the mark already existing on the end of the
steering column.
(6) Remove vibration damper from the steering col-
umn hub, if equipped.
(7) Remove the steering wheel using a steering
wheel puller. DO NOT hammer on puller or end of
steering shaft.
WARNING: TO REMOVE THE STEERING SHAFT
SNAP RING IN THE FOLLOWING STEP, THE LOCK-
PLATE MUST BE COMPRESSED. DO NOT AT-
TEMPT TO REMOVE THE LOCKPLATE WITHOUT
COMPRESSOR TOOL C4156 AS THE LOCKPLATE
IS UNDER HEAVY SPRING TENSION.
(8) Compress lockplate with compressor tool
C4156.
(9) Remove steering shaft snap ring (Fig. 2). Dis-
card snap ring. It is not reusable.
(10) Remove compressor tool.
(11) Remove lockplate, cancelling cam, and upper
bearing preload spring.
(12) Remove horn button components from cancel-
ing cam.(13) Remove the screw and hazard warning switch
knob.
(14) Remove dimmer switch actuator arm attach-
ing screw (Fig. 3).
(15) Remove turn/hazard switch attaching screws.
(16)XJÐRemove lower instrument panel cover
trim panel.
(17)YJ
Fig. 1 Steering Wheel Removal/Installation
Fig. 2 Lockplate Removal
Fig. 3 Turn/Hazard Switch And Dimmer Actuating
Arm Screws
JTURN SIGNALS AND HAZARD WARNING FLASHER 8J - 3