1994 JEEP CHEROKEE side marker

TURN SIGNALS AND HAZARD WARNING FLASHER
CONTENTS
page page
HAZARD LAMPSÐXJ.................... 1
HAZARD LAMPSÐYJ.................... 2
TURN SIGNALSÐXJ..................... 1TURN SIGNALSÐYJ..................... 2
TURN/HAZARD SWITCH REPLACEMENT - ALL
MODELS............................. 3
TURN SIGNALSÐXJ
Refer to Section 8W - Wiring Diagrams for cir-
cuit wiring diagram.
DESCRIPTION
With the turn signal lever in its up or down posi-
tion and the ignition switch in ACCESSORY or ON,
current flows through the:
²turn/hazard switch
²selected turn indicator bulb
²front and rear turn signal bulbs
²and the front side marker bulb.
With the headlamps OFF, the turn and front side
marker lamps flash in unison.With the headlamps
ON, the turn and front side marker lamps flash al-
ternately.
DIAGNOSISÐTURN SIGNAL INOPERATIVE
(1) A turn signal indicator that does not flash usu-
ally indicates a burned out turn signal bulb. Check
for and replace if defective. System should now func-
tion properly. If not, go to next step.
High generator output voltage can burn out
lamps rapidly.(2) Remove and inspect 20 amp #8 fuse. Replace if
necessary. If OK, go to next step.
(3) Remove turn flasher, light blue can, located in
upper left corner of fuse block.
(4) Turn ignition switch to ACCESSORY. Check
for battery voltage at flasher bottom cavity on fuse
block. If OK, go to next step. If not, repair open cir-
cuit in wiring between turn flasher and #8 fuse.
(5) Turn ignition switch to ACCESSORY. Move
turn signal lever up or down. Replace turn flasher
with known good flasher. The lamps should flash. If
not, replace original flasher and go to next step.
(6) Turn ignition switch to OFF. Follow procedure
for turn/hazard switch replacement to locate steering
column connector. Unplug connector.
(7) Turn ignition switch to ACCESSORY. Check
for battery voltage at connector terminal L. If OK,
replace turn/hazard switch and check that lamps
flash. If not, repair open circuit in wiring between
turn flasher and steering column connector terminal
L.
HAZARD LAMPSÐXJ
Refer to Section 8W - Wiring Diagrams for cir-
cuit wiring diagram.
DESCRIPTION
With the hazard switch ON, current flows through
the:
²hazard flasher
²the turn/hazard switch
²two front turn signal bulbs
²two rear turn signal bulbs
²two front side marker bulbs
²and two turn indicator bulbs.
All of these bulbs will flash on and off.
DIAGNOSISÐHAZARD LAMPS INOPERATIVE
(1) Inspect 20 amp #F13 fuse in Power Distribu-
tion Center (PDC). The PDC is located in the engine
compartment, passenger side. For location of fuse,check underside of PDC cover. Replace if necessary.
If OK, go to next step.
(2) Remove hazard flasher (tin can) located in fuse
block.
(3) Check for battery voltage at the terminal on
the right (3 o'clock). If OK, go to next step. If not, re-
pair open circuit in wiring between #F13 fuse and
hazard flasher right terminal.
(4) Replace hazard flasher with known good
flasher. Activate hazard warning switch. Lamps
should flash. If not, replace original flasher and go to
next step.
(5) Follow procedure for turn/hazard switch re-
placement to locate steering column connector. Un-
plug connector.
(6) Check for battery voltage at connector terminal
K. If OK, replace turn/hazard switch. If not, repair
open circuit in wiring between hazard flasher and
steering column connector terminal K.
JTURN SIGNALS AND HAZARD WARNING FLASHER 8J - 1

TURN SIGNALSÐYJ
Refer to Section 8W - Wiring Diagrams for cir-
cuit wiring diagram.
DESCRIPTION
With the turn signal lever in its up or down posi-
tion and the ignition switch in ACCESSORY or ON,
current flows through the:
²turn/hazard switch
²selected turn indicator bulb
²front and rear turn signal bulbs
²front side marker bulb
With the headlamps OFF, the turn and side
marker lamps flash in unison.With the headlamps
ON, the turn and side marker lamps flash alter-
nately.
DIAGNOSINGÐTURN SIGNAL INOPERATIVE
(1) A turn signal indicator that does not flash usu-
ally indicates a burned out turn signal bulb. Check
for and replace if defective. System should now func-
tion properly. If not, go to next step.
High generator output voltage can burn out
lamps rapidly.
(2) Locate fuse block under driver's side of instru-
ment panel.(3) Remove and inspect 15 amp #4 fuse. Replace if
necessary. If OK, go to next step.
(4) Remove turn flasher, light blue can, located in
fuse block.
(5) Turn ignition switch to ACCESSORY. Check
for battery voltage at cavity on left (closest to hazard
flasher can). If OK, go to next step. If not, repair
open circuit in wiring between turn flasher and #4
fuse.
(6) Turn ignition switch to ACCESSORY. Move
turn signal lever up or down. Replace turn flasher
with known good flasher. The lamps should flash. If
not, replace original flasher and go to next step.
(7) Turn ignition switch to OFF. Follow procedure
for turn/hazard switch replacement to locate steering
column connector. Unplug connector.
(8) Turn ignition switch to ACCESSORY. Check
for battery voltage at connector terminal L. If OK,
replace turn/hazard switch. If not, repair open circuit
in wiring between turn flasher and steering column
connector terminal L.
HAZARD LAMPSÐYJ
Refer to Section 8W - Wiring Diagrams for cir-
cuit wiring diagram.
DESCRIPTION
With the hazard switch ON, current flows through
the:
²hazard flasher
²turn/hazard switch
²two front turn signal bulbs
²two rear turn signal bulbs
²two front side marker bulbs
²two turn indicator bulbs.
All of these bulbs will flash on and off.
DIAGNOSISÐHAZARD LAMPS INOPERATIVE
(1) Inspect 20 amp #F5 fuse in Power Distribution
Center (PDC). The PDC is located in the engine com-
partment, passenger side. For location of fuse, check
underside of PDC cover. Replace if necessary. If OK,
go to next step.(2) Remove hazard flasher (tin can) located in fuse
block.
(3) Check for battery voltage at the terminal on
the left. If OK, go to next step. If not, repair open cir-
cuit in wiring between #F5 fuse and hazard flasher
left terminal.
(4) Replace hazard flasher with known good
flasher. Activate hazard warning switch. Lamps
should flash. If not, replace original flasher and go to
next step.
(5) Follow procedure for turn/hazard switch re-
placement to locate steering column connector. Un-
plug connector.
(6) Check for battery voltage at connector terminal
K. If OK, replace turn/hazard switch. If not, repair
open circuit in wiring between hazard flasher and
steering column connector terminal K.
8J - 2 TURN SIGNALS AND HAZARD WARNING FLASHERJ

LAMPS
CONTENTS
page page
EXTERIOR LAMPS....................... 1
INTERIOR LAMPS...................... 19SPECIFICATIONS....................... 23
EXTERIOR LAMPS
INDEX
page page
Back-up/Rear Turn Signal/Tail Lamp Bulb
Replacement........................... 9
Center High Mounted Stop Lamp (CHMSL)ÐXJ . 10
Center High Mounted Stop Lamp (CHMSL)ÐYJ . 11
Daytime Running Lights (Canada Only)........ 16
DRL Module Replacement.................. 16
Fog Lamp Beam Adjustment................ 12
Fog Lamp Bulb/Element Replacement......... 13
Fog Lamp Replacement................... 15
Fog Lamp Service Information............... 12
Fog Lamp Switch Replacement.............. 14
Fog Lamp Trouble Diagnosis................ 12
Front Park/Turn Signal Lamp Bulb Replacement . . 8
Headlamp Beam Adjustment................. 3
Headlamp Bulb Replacement................ 3
Headlamp Delay Function Trouble DiagnosisÐXJ
Vehicles.............................. 16Headlamp Delay Module ReplacementÐXJ
Vehicles.............................. 16
Headlamp Dimmer Switch Replacement........ 6
Headlamp Switch Replacement............... 4
Headlamp Trouble DiagnosisÐXJ Vehicles...... 1
Headlamp Trouble DiagnosisÐYJ Vehicles...... 2
License Plate Lamp....................... 10
Sentinel Headlamp Delay ModuleÐXJ Vehicles . . 15
Service Information........................ 1
Side Marker Lamp Bulb Replacement.......... 7
Switch Tests............................. 2
Underhood Lamp Bulb Replacement.......... 18
Underhood Lamp Replacement.............. 18
Underhood Lamp Service Information......... 17
SERVICE INFORMATION
Exterior lamp circuits are comprised of the head-
lamp circuit, fog lamp circuit, and tail/side marker/
park lamp circuit. Battery voltage is controlled by
both the headlamp ON/OFF switch and headlamp
dimmer switch.
The dimmer switch functions as a fog lamp switch.
Voltage is applied to the fog lamp switch only when
the dimmer switch is in the low beam position.
HEADLAMP TROUBLE DIAGNOSISÐXJ VEHICLES
LOW AND HIGH BEAM INOPERATIVE BOTH
HEADLAMPS
(1) Place the headlamp switch in the ON position.
(2) Test the 40 amp fuse for continuity. If bad, re-
place fuse.
(3) Insert the test probe into terminal 5 of the
front lamp wire harness connector. Measure the re-
sistance from terminal 5 to body ground. The ohm-
meter should indicate zero ohms. If not OK, repair
the open circuit in the harness to body ground.(4) Disconnect the front lamp wire connector. Mea-
sure resistance between connector terminals 5 and 2.
Next measure between terminal 5 and 7. The ohm-
meter should indicate zero ohms for both measure-
ments. If not OK, replace the headlamp bulbs.
(5) Measure the voltage between the dimmer
switch wire connector terminal 2 and body ground.
The voltmeter should indicate battery voltage. If not
OK, continue with the next step.
The dimmer switch is integral with the turn
signal and is located on the steering column.
The dimmer switch switches the headlamp beam
when the turn signal lever is pulled rearward.
(6) Disconnect the dimmer switch wire connector
and place the headlamp switch in the OFF position.
Measure the resistance from terminal 2 to vehicle
body ground. The ohmmeter should indicate infinite
resistance. If OK, replace the headlamp switch and
continue with the next step. If not OK, repair the
short circuit in the wire harness that leads to termi-
nal 2.
JLAMPS 8L - 1

INSTALLATION
(1) Force the dimmer switch onto the actuator rod
and install screws.DO NOT tighten the retaining
screws at this time.
(2) Remove the tape attaching the actuator rod to
the steering column.
(3) Adjust the dimmer switch as follows:
²compress the switch and insert a 3/32-inch diame-
ter drill bit into the adjustment hole (Fig. 16);
²the drill bit will prevent any horizontal movement
of the switch;
²move the switch toward the steering wheel to re-
move any existing actuator rod lash;
²tighten screws with 4 Nzm (35 in. lbs.) torque.
²connect battery negative cable;
²remove drill bit and test the switch operation; and
²re-adjust the switch, if necessary.
(4)XJ vehiclesÐ install the lower instrument
panel (Fig. 12)(5)YJ vehicles:
²position the I/P shroud under the steering column;
²slide the indicator panel holding tabs (Fig. 14) into
the shroud notches;
²place the assembled I/P shroud over the indicator
lamp gasket;
²install and tighten screws;
²install and tighten remaining shroud screws;
²raise and support the A/C evaporator housing (Fig.
15); and
²install the evaporator housing-to-instrument panel
screws and evaporator support bracket screw.
SIDE MARKER LAMP BULB REPLACEMENT
REMOVALÐXJ VEHICLES
(1) Remove the screws from the side marker lamp
lens and housing. Separate lens and housing from
the headlamp bezel (Fig. 17).
(2) Remove the bulb and socket from the back side
of the lamp housing.
(3) Remove bulb from socket.
INSTALLATIONÐXJ VEHICLES
(1) Install a replacement bulb in the socket.
(2) Install bulb and socket in the back of side
marker lamp housing.
(3) Position the side marker lens and housing on
the headlamp bezel (Fig. 17).
(4) Install the side marker lamp screws. Tighten
the screws.
REMOVALÐYJ VEHICLES
(1) Remove side marker bulb socket via the under-
side of the fender. Rotate it one-third turn and sepa-
rate it from the side marker lamp housing (Fig. 18).
(2) Remove the bulb from the socket by pulling it
straight outward.
Fig. 15 A/C Evaporator HousingÐYJ Vehicles
Fig. 16 Headlamp Dimmer Switch Adjustment
Fig. 17 Side Marker LampÐXJ Vehicles
JLAMPS 8L - 7

INSTALLATIONÐYJ VEHICLES
(1) Install a replacement bulb in the socket.
(2) Install the bulb and socket in the side marker
lamp housing (Fig. 18).
FRONT PARK/TURN SIGNAL LAMP BULB
REPLACEMENT
REMOVALÐXJ VEHICLES
(1) Remove the headlamp bezel screw and the side
marker lamp lens/housing screw (Fig. 19).
(2) Separate the side marker lamp from the head-
lamp bezel and remove the screws from the head-
lamp bezel (Fig. 20).(3) Remove screws from the park/turn signal lamp
housing (Fig. 21).
(4) Separate the lamp housing from the headlamp
bezel.
(5) Rotate the bulb socket one-third turn and re-
move it from the lamp housing.
(6) Remove bulb from socket.
INSTALLATIONÐXJ VEHICLES
(1) Install a replacement bulb in the socket.
(2) Install bulb and socket in the lamp housing.
(3) Position the park/turn signal lamp housing on
the headlamp bezel.
(4) Install lamp housing screws. Tighten the
screws.
Fig. 18 Side Marker Lamp BulbÐYJ Vehicles
Fig. 19 Headlamp Bezel & Side Marker LampÐXJ
Vehicles
Fig. 20 Headlamp Bezel Removal/Installation
Fig. 21 Park/Turn Signal Lamp Housing Removal
8L - 8 LAMPSJ

(5) Install the outer screws in the headlamp bezel.
Tighten the screws.
(6) Position the side marker lamp lens/housing on
the headlamp bezel.
(7) Install side marker lamp lens/housing screws
and headlamp bezel (Fig. 19). Tighten the screws.
REMOVALÐYJ VEHICLES
(1) Remove the park/turn signal lamp housing
screws (Fig. 22).
(2) Separate the park/turn signal lamp housing
from the grille panel.
(4) Turn the bulb socket and remove it from the
lamp housing.
(3) Pull the bulb straight out of the socket.
INSTALLATIONÐYJ VEHICLES
(1) Install a replacement bulb in the socket.
(2) Install the bulb and socket in the lamp hous-
ing.
(3) Position the park/turn signal lamp housing at
the opening in the grille panel.
(4) Install the lamp housing retaining screws.
Tighten the screws securely.
BACK-UP/REAR TURN SIGNAL/TAIL LAMP BULB
REPLACEMENT
REMOVALÐXJ VEHICLES
(1) Remove the tail lamp housing upper retaining
screws. Slide the lamp housing upward off the lower
screw and separate it from the rear of the vehicle.(2) Rotate the bulb socket one-third turn and re-
move the bulb socket from the lamp housing.
(3) Remove the bulb from the socket.
INSTALLATIONÐXJ VEHICLES
(1) Install a replacement bulb in the socket.
(2) Install the bulb and socket in the lamp housing.
(3) Position the lamp housing in the opening at the
rear of the vehicle.
(4) Install the lamp housing screws. Tighten the
screws securely.
REMOVALÐYJ VEHICLES
(1) Remove the lens retaining screws from the tail
lamp housing (Fig. 25).
(2) Separate the lens from the tail lamp housing.
(3) Remove the bulb from the lamp socket.
INSTALLATIONÐYJ VEHICLES
(1) Install a replacement bulb in the lamp socket.
(2) Position the lens on the lamp housing.
(3) Install the lens retaining screws. Tighten the
screws securely.
Fig. 22 Park/Turn Signal Lamp Bulb
ReplacementÐYJ Vehicles
Fig. 23 Tail Lamp HousingÐXJ Vehicles
Fig. 24 Bulb Socket RemovalÐXJ Vehicles
JLAMPS 8L - 9

WIRING DIAGRAMS YJ
ALPHABETICAL INDEX
Wiring Diagram Name Sheet Number
ABS Accelerator Sensor........................59
ABS Control Module.....................57, 58, 59
ABS Control Module Connector...................60
ABS Motor Pump Relay........................57
ABS Power Relay............................57
A/C Blower Switch............................50
A/C Compressor.............................49
A/C Low Pressure Switch.......................49
A/C Relay.................................49
A/C Thermostat..............................50
Accessory Illumination.........................32
Air Conditioning System (4.0L).................49, 50
A/C Blower Switch..........................50
A/C Compressor............................49
A/C Low Pressure Switch.....................49
A/C Relay................................49
A/C Thermostat............................50
Field Jumper..............................50
Powertrain Control Module.....................49
Anti-Lock Brake System (TEVES).............57, 58, 59
ABS Accelerator Sensor.......................59
ABS Control Module....................57, 58, 59
ABS Motor Pump Relay.......................57
ABS Power Relay...........................57
Brake Pedal Travel Sensor.....................57
Data Link Connector.........................57
Diode..................................58
Hydraulic Actuation Unit......................58
Left Front Wheel Sensor......................59
Left Rear Wheel Sensor.......................59
Power Distribution Center.....................57
Pump Motor..............................57
Pump Motor Sensor.........................57
Right Front Wheel Sensor.....................59
Right Rear Wheel Sensor......................59
Automatic Shut-Down Relay...................11, 17
Back-Up Lamps...........................51, 52
Back-Up Lamp Switch..........................7
Battery................................1,3,5
Blower Motor...............................47
Blower Resistor.............................47
Blower Switch..............................47
Body Harness Connector........................36
Brake Pedal Travel Sensor.......................57
Brake Warning Switch..........................9
Bulkhead Connector........................65, 66
Buzzer Module..............................36
Camshaft Position Sensor....................12, 18
Center High Mounted Stop Lamp..................52
Charging System 2.5L Engine...................3,4
Battery..................................3
Generator.................................3
Power Distribution Center......................4Wiring Diagram Name Sheet Number
Charging System 4.0L Engine...................5,6
Battery..................................5
Generator.................................5
Power Distribution Center......................6
Cigar Lighter...............................24
Circuit Breakers
Headlamp Switch.........................1,29
#11 (W/Wiper).....................2,10,38,39
Clock....................................45
Cluster Connector............................41
Crankshaft Position Sensor...................12, 18
Data Link Connector.....................13, 19, 57
Daytime Running Lamp Module...................28
Dimmer Switch............................1,29
Dome and Courtesy Lamps......................35
Dome Lamp..............................35
Left Courtesy Lamp.........................35
Left Front Door Jamb Switch...................35
Right Courtesy Lamp........................35
Right Front Door Jamb Switch..................35
Dome Lamp................................35
Electrically Tuned Radio with Clock.................45
Electrical Schematic of Cluster....................42
Electrical Schematic of Gauge Package..............44
Electronic Speedometer.........................42
Electronic Tachometer..........................42
Engine Coolant Temp Gauge.....................44
Engine Coolant Temperature Sensor..............15, 21
Engine Oil Pressure and Temperature System..........23
Engine Coolant Temperature Sending Unit...........23
Engine Oil Pressure Sending Unit................23
Engine Oil Pressure Gauge......................44
Engine Starter System........................2,7
Back-Up Lamp Switch........................7
Engine Starter Motor.........................7
Engine Starter Relay..........................7
Park/Neutral Position Switch....................7
Engine Wiring Connector (16 Way).................69
4-WD Command Trac Switch......................8
Field Jumper...............................50
Fog Lamp Relays............................30
Fog Lamp Switch............................30
Front End Lighting.........................25, 26
Left Fog Lamp.............................25
Left Headlamp.............................25
Left Park and Turn Signal Lamp.................25
Left Side Marker Lamp.......................25
Right Fog Lamp............................26
Right Headlamp............................26
Right Park and Turn Signal Lamp................26
Right Side Marker Lamp......................26
Front End Lighting (Canada)...................27, 28
Daytime Running Lamp Module.................28
JWIRING DIAGRAMS 8W - 73

Wiring Diagram Name Sheet Number
Left Fog Lamp.............................27
Left Headlamp.............................27
Left Park and Turn Signal Lamp.................27
Left Side Marker Lamp.......................27
Right Fog Lamp............................28
Right Headlamp............................28
Right Park and Turn Signal Lamp................28
Right Side Marker Lamp......................28
Fuel Gauge................................44
Fuel Injection Ignition System
2.5L Engine.................11, 12, 13, 14, 15, 16
Automatic Shut Down Relay....................11
Camshaft Position Sensor.....................12
Crankshaft Position Sensor.....................12
Data Link Connector.........................13
Engine Coolant Temperature Sensor...............15
Fuel Injectors.............................14
Fuel Pump Relay...........................11
Heated Oxygen Sensor.......................11
Idle Air Control Motor........................14
Ignition Coil..............................13
Intake Air Temperature Sensor..................15
MAP Sensor..............................15
Power Steering Switch.......................14
Powertrain Control Module (PCM) . . .11, 12, 13, 14, 15, 16
Throttle Position (Sensor).....................15
Vehicle Speed Sensor........................12
Fuel Injection Ignition System
4.0L Engine.................17, 18, 19, 20, 21, 22
Automatic Shut Down Relay....................17
Camshaft Position Sensor.....................18
Crankshaft Position Sensor.....................18
Data Link Connector.........................19
Engine Coolant Temperature Sensor...............21
Fuel Injectors.............................20
Fuel Pump Relay...........................17
Heated Oxygen Sensor.......................17
Idle Air Control Motor........................20
Ignition Coil..............................19
Intake Air Temperature Sensor..................21
MAP Sensor..............................21
Powertrain Control Module (PCM) . . .17, 18, 19, 20, 21, 22
Throttle Position (Sensor).....................21
Vehicle Speed Sensor........................18
Fuel Injectors............................14, 20
Fuel Pump Relay..........................11, 17
Fuel Tank System............................55
Fuel Tank Sending Unit.........................55
Fuse Application Chart........................1,2
Fuses
1 .................................2,10,37
3 ..............................1,30,34,36
4 .................................2,10,34
5 ..............................2,10,13,19
6 .................................1,30,53
7 ..............................2,10,24,46
8 ...................................1,29
9 .................................2,10,36Wiring Diagram Name Sheet Number
10 ...................................1,31
11 .............................2,10,38,39
12 ...........................2,10,47,48,50
F13 ..................................2,58
F15 ..............................2,4,6,33
F16 ............................2,4,6,8,35
Fuse Panel..............................61, 62
Gauge Package Connector.......................43
Gauges
Electronic Speedometer.......................42
Electronic Tachometer........................42
Engine Coolant Temperature Gauge...............44
Engine Oil Pressure Gauge.....................44
Fuel Gauge...............................44
Voltmeter................................44
Generator................................3,5
Hazard Signal Flasher..........................34
Headlamps.........................25, 26, 27, 28
Headlamp Switch........................1,29,30
Dimmer Switch............................29
Headlamp Switch...........................29
Heated Oxygen Sensor......................11, 17
Heated Rear Window Relay......................54
Heated Rear Window Switch.....................53
Heated Rear Window System..................53, 54
Heated Rear Window Grid.....................53
Heated Rear Window Relay....................54
Heated Rear Window Switch....................53
Timer..................................54
Heater Control Panel Illumination..................32
Heater System..............................47
Blower Motor.............................47
Blower Resistor............................47
Blower Switch.............................47
Heater/Off Switch...........................47
Horn.....................................33
Horn Brush/Slip Ring........................33
Horn Relay...............................33
Horn Switch..............................33
Hydraulic Actuation Unit........................58
Idle Air Control Motor.......................14, 20
Ignition Coil.............................13, 19
Ignition Key Warning Switch.....................36
Ignition Switch..........................2,9,10
Instrument Panel Illumination Lamps................32
Intake Air Temperature Sensor.................15, 21
Intermittent Wiper Module.......................40
Intermittent Wiper System....................39, 40
Intermittent Wiper Module.....................40
Park Switch..............................39
Washer Pump.............................39
Wiper Motor..............................39
Wiper/Washer Switch........................40
W/Wiper Circuit Breaker (5.3 Amp)...............39
Lamps
Center High Mounted Stop Lamps................52
Dome Lamp..............................35
Instrument Panel Illumination Lamp...............32
8W - 74 WIRING DIAGRAMSJ