Page 123 of 1413
Rocker Arms
lnspection
NOTE: When reassembling the
carefully apply air pressure to t
rocker arm.
Inspect the rocker arm piston.- lf it does not move smoot
arm assembly.
xva
V/\'Check piston movement
. Apply oilto the pistons whe
. Bundle the rocker arms wi
keep them together as a set.
PISTONS
) primary rocker arm,
the oil passage of the
Remove the lost motion assembly from the cylinder
head and inspect it. Test it by pushjng the plunger
with your finger.- lf the lost motion assembly does not move
smoothlv, reDlace it.
ROCKER ARMPush
t
SECONDARYLOST MOTION ASSEMBLY
ciston. Push it manually.
smoothly, replace the rocker
when reassembling.
s with a rubber band to
6-62
Page 133 of 1413

Valve Guides
Replacement (cont'dl
7. Slip a 6 mm {0.2 in) steel washer and the correct
driver attachment over the end of the driver (The
washer will absorb some of the imDact and extendthe life of the driver).
:=:-/--PDRIVER6 mm 10.2 int ATTACHMENTWASHER
Install the new guide(s) from the camshaft side ofthe head; drive each one in until the attachment
bottoms on the head. lf you have all sixteen guides
to do, Vou may have to reheat the head one or twomore times.
Valve Guide Installed Height:
Intake: 12.55 - 13.05 mm {0.49it - 0.51it inl
Exhaust 12.55 - 13.05 mm {0.494 - 0.514 inl
VALVE GUIDE
Reaming
NOTE: For new valve guides only.
1. Coat both reamer and valve guide with cutting oil.
2, Rotate the reamer clockwise the full length of thevalve guide bore.
3. Continue to rotate the reamer clockwise whileremoving it from the bore.
4. Thoroughly wash the guide in detergent and waterto remove any cutting residue.
5. Check clearance with a valve (see page 6-70).
. Verify that the valve slides in the intake and ex-haust valve guides without exerting pressure.
REAMER HANDLE
Turn reamer inclockwise directiononry.
C'
o
a
-'{)
6-72
Page 167 of 1413
Engine Lubrication
Speciaf Tools ........ ........8-2
lllustrated Index ........ ."' 8-3
Engine Oil
Inspection ..........."'...' 8-5
Replacement ................ " ".......'.'. 8-5
Oil Filter
Replacement ...................... "....... 8-6
Oil Pressure
Testing ....' 8-8
Oil Jet
Inspection {818C1 engine only} ..... 8-8
Oil Pump
Overhaul ... 8-9
Removal/lnspection/lnstallation . . ' . . . 8- 1 O
Page 169 of 1413

lllustrated Index
DRATT PIUG \44 .m (4.5 tgf.m, 33 lbf'ftl \Do not ovgr tightgn. \-@5
OIL PAI{
6 r l.O mtn121{.m 11.2 kol.m,I lbl.ttl
CAUTIOIiI: Do not ovortighten the drain plug.
81881 sngine:
WASHERReplace.
O|L BNEATHERTAIIK
eq
nU2o@
\
u
I
#-'
GASKETR6placs,
NOTE;
o Use new O-rings when reassembling.
a Apply oil to O-rings betore installation,
. Use liquid gasket, Part No. O8718-OOO1.
a Clean the oil pan gasket mating surtaces before in-
stalling it.
6 x'l.o mm12 N.m {1.2 kgt.m, 9 lbt.tt)
6 x 1.0 mm'11 N.m 11 .1 kgt'm,8lbt.ftl
6 x 1.O mmll N.m {1.1 kgf'm,
OIL SCREEN
A
,F
HEAD OILCONTROL ORIFICECIean.
I tbt.ftl
OIL FILRepl.cemont, p6gs 8-6
ENGINE OIL PRESSUREswlTcH18 .m 11.8 kgl.m, 13lbl.ftl'l/8 in. BSP lgritish StandardPioo Taporl 28 Threads/inch.Use propgr laquid 56alant.
GASKETReplace.
BAFFLE PTATE
I x 1.25 mm24 N.m 12.4 kgf..n,17 rbr.ftl
6 x 1.O mm11 N-m (1.1 kgt.m,8lbf.ft)OIL PUMPOverhaul, page 8-9lnspection page, 8-1OApply liquid gasket toblock mating surlace.(cont'dl
8-3
Page 174 of 1413

Oil Pressure
Testing
lf the oil pressure warning light stays on with the enginerunning, check the engine oil level. lf the oil level is
correct:
1. Connect a tachometer.
2. Remove the oil pressure switch and install an oil pres-
sure gauge.
3. Stan the engine. Shut it off immediately if the gauge
registers no oil pressure. Repair the problem before
continuing.
4. Allow the engine to reach operating temperatu,e {fancomes on at least twice). The Dressure should be:
Engine Oil Pressure:
At ldle: 70 kPa (0.7 kgf/cmr, 10 psi)
minimum
At 3,OOO lpm: 340 kPa {3.5 kgf/cmz, 50 psi}
minimum
a lJ oil pressure is within speciJications, replace the
engine oil pressure switch and recheck.
a lf oil pressure is NOT within specifications, in-
spect the oil pump (see page 8-1O).
1.2 mm 10.05 in)
'16 N.m (1.6 kgt.m, l2lbt.ftl
Oil Jet
Inspection (B18C1 engine only|
Remove the oil jet (see page 8-4) and inspect it as
follows.
a Make sure that a I .l mm (O.04 in) diameter drill
will go through the nozzle hole {1 .2 mm {O.OS in)
diameterl.
a Insert the other end of the same 1.1 mm (O.O4
in) drill into the oil intake {1.2 rnm {0.05 in}
diameter).
Make sure the check ball moves smoothlv and has
a stroke of approximately 4.0 mm {O. 16 in).a Check the oil jet operation with an air nozzle. lt
should take at least 2OO kPa (2.O kgf/cmr,28
Dsi) 10 unseat the check ball.
NOTE: Replace the oiljet assembly if the nozzle
is damaged or bent.
2. Mounting torque is critical. Be very precise when in-
stalling.
Torque: 16 N.m (1.6 kgt.m, 12lbf.ftl
OIL PRESSURE GAUGECOMMERCIALLYAVAILABI.E
8-8
Page 190 of 1413
Radiator
Cap Testing
1.Remove the radiator cap, wet its seal with engine
coolant, then install it on the pressure tester.
Apply a pressure ol:
93- 123 kPa(O.95- 1.25 kgJ/cm', 13.5- 1 7.8 psi)
Check for a drop in pressure.
2.
3.
PRESSURE TESTER
Pressure Testing
1.Wait until the engine is cool, then carefully remove
the radiator cap and fill the radiator with engine
coolant to the top of the filler neck.
Attach the pressure tester to the radiator and apply
a pressure of:
93- 1 23 kPa(O.95- 1.25 kgf/cm,. 13.5-17.8 psi)
Inspect for engine coolant leaks and a dfop in
pressure,
Remove the tester and reinstall the radiator cap.
NOTE:
a Check for engine oil in the engine coolant and/or
coolant in the engine oil.
a Check for ATF in the engine coolant and/or
coolant in the ATF (A/T).
10-6
Page 234 of 1413

PGM-FI System
Engine Control Module (ECM)
lB18B1 ongino onlyl
The Malfunction Indicator Lamp(MlL) n6v6. com6s on lovon follwo socondal aftor ignition istumed on.
lurn the ignition switch ON.
Inspect No. 15 {BACK-UP LIGHT}l1O A) luse in the underdashtuse/relay box.ls the low oil pressure light on?
- R€placo No. 'l5
IBACK-UP LIGHT)llo Al fuso.- Ropair short inYEL wiro botwoonNo. 15 (BACK-UP
LIGHT) {10 A) fusoano gauge 6$om-blv.
Turn lhe ignition switch OFF.
ls the fuse OK?
Connecl the test harness betweenthe ECM and connectors (seepag€ 11-37).Repair opon in YEL wiio botw6onNo.'15 IBACK-UP LIGHTI 110 A)luso and gaug6 assombly.
Turn the ignition switch ON.
- RsDlaco tho MIL bulb.- Ropair opon in GRN/ORN wi.ebetwoen ECM {A13} andgaug€ a$6mbly.
ls the MIL on?
Measure voltage between body
Oround and the tollowing termi-nafs individuallv: 423, 424.
Ropah op6n in BLK wirolsl bo-tw6en ECM and GlOl llocatod atthormostat housing) that hadmoro than 1.0 V.
ls there less than 1.O V?
Substituto a known-good ECMand rochgck, lf symptom/indica-tion go€s away, roplaco tho origi-nal ECM.
NOTE: lf this svmptom is intermittent. check for a loose fuse No. 15 (BACK
UP LIGHT, 1OA) in the under-dash Juse/relay box, a poor connection at ECM
terminal A13, or an intermittent open in the GRN/ORN wire between the ECM(A13) and the gauge assembly.
I A13
I| | o oooo oooooooo I oooo oooo I ooooool ooooooooooo I
G 10' l
11-42
Page 244 of 1413
PGM-FI System
Manifold Absolute Pressure (MAP) Sensor
fxai - lfil1 The Malfunction Indicator Lamp (MlL) indicates Diagnostic Trouble Code (DTC) 3: An electrical
-:- -?- problem in the Manifold Absolute Pressure (MAPI Sensor circuit.
The MAP sbnsor converts manitold absolute pressure into electrical signals and inputs the ECM.
OUTPUTVOLTAGE
600 700
(in. Hsl GAUGEREADIIIO{mft Hg)
YEL/RED lBlSBl onginc)YEL^YHT lBlaCl .ngin.l | + I
{+l
SENSOR
1.5
- Tho MIL has boon roportod on.- Wirh tho SCS rhort connoctorconnectod lsoo pags 11-34),codo 3 b indicatsd.
Do the ECM Reset Procedure {soepage 11-35).
Intormittont tailuro, lystom ir Ol(at thls timo {tort drivo may bsnocessary).Chack to? Door connocllon oiloosa wiroa 6t C223 {locltod atright shock tow6rl, C'l 14 (MAP
sonaorl and ECM.
ls the MIL on and does it indi-cate code 3?
Turn the ignition switch OFF.
Disconnect the 3P connector tromthe MAP sensor,
Turn the ignition switch ON.
{To page 11-53)
11-52