HEATERS AND AIR CONDITIONING - Service Adjustment Procedures 24-Q
ilectric leakletector tester
2OUO333
40°C(I 04°F)20A0463
REFRIGERANT LEAK REPAIR PROCEDURE N24FtiAOLost Charge
If the system has lost all charge due to a leak:
(1) Evacuate the system. (See procedure.)
(2) Charge the system with approximately one pound of
refrigerant.(3) Check for leaks.
(4) Discharge the system.
(5) Repair leaks.
(6) Replace receiver drier.
Caution
Replacement filter-drier units must be sealed while in
storage. The drier used in these units will saturate
water quickly upon exposure to the atmosphere. When
installing a drier, have all tools and supplies ready for
quick reassembly to avoid keeping the system open
any longer than necessary.
(7) Evacuate and charge the system.
Low Charge
If the system has not lost all of its refrigerant charge; locate
and repair all leaks. If it is necessary to increase the system
pressure to find the leak (because of an especially low charge)add of refrigerant. If it is possible to repair the leak without
discharging the refrigerant system, use the procedure for
correcting low refrigerant level.
CORRECTING LOW REFRIGERANT LEVEL
Since the refrigeration system is completely sealed, refrigerant
level will not be low unless there is a leak in the system. Beforeadding refrigerant when the cause of low level is not known,
the system should be tested for leaks. Assuming that leaks
have been corrected without discharging the system, proceed
with partial charge.
Install and connect manifold gauge set.
(1) Close both gauge set manifold valves.
(2) Connect the suction gauge test hose to the suction port of
the compressor. Connect the discharge gauge test hose tothe discharge port.
(3) Connect one end of long test hose to center manifold
outlet, other end to refrigerant dispensing manifold.
(4) Close two dispensing manifold valves and open remaining
dispensing manifold valve. Remove protective cap from
opened valve.
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EMISSION CONTROL
SYSTEMS
CONTENTSN25AA-
CATALYTICCONVERTER...............................20CRANKCASE EMISSION CONTROL
SYSTEM...........................................................7Components Location
...................................7Crankcase Ventilation System
Inspection......................................................8Positive Crankcase Ventilation Valve
...........8EVAPORATIVE EMISSION CONTROL
SYSTEM...........................................................9
AirConditionerSwitch.................................14Air Flow Sensor, Engine Coolant
Temperature Sensor and Intake Air
Temperature Sensor
.....................................14
Canister.........................................................14Components Location
...................................9
FuelFillerCapInspection............................14Overfill Limiter (Two-way Valve)
..................14
PurgeControlSolenoidValve......................13Purge Control
SystemInspection................11
PurgeControlValve.....................13EXHAUST GAS RECIRCULATION (EGR)
SYSTEM...........................................................15Air-fuel Ratio Control (MPI) System
............20Components Location
...................................15EGR Control Solenoid Valve
.................................................19
EGR
SystemInspection...............................17EGR Temperature Sensor
......19
EGR Valve.....................................................18
Therm0 Valve
2.0L DOHC Engine>...................................18
SPECIFICATIONS.............................................2General Specifications
..................................2
Sealant..........................................................2Service Specifications
...................................2
TorqueSpecifications...................................2
TROUBLESHOOTING......................................3
VACUUMHOSES...........................................4
VacuumHosesRouting...............................4
