6-18CLUTCH - Clutch Cover and Disc
I6CLO33
Clutch disc
T& assemblyClutch cover
6CLO26
SERVICE POINTS OF INSTALLATIONNWGDAT
5. A,PPLlCATlONOF GREASE TO RELEASE FORKAi&
(1) Apply a coating of the specified grease to the point of
contact with the fulcrum and the point of contact withi(the release bearing.
Specified grease: MOPAR Multi-mileage Lubricant
Part Nq.2525035 or equivalentCautionWhen installing the
clutch, apply grease to each
part, but be careful not to apply excessive grease;
excessive grease will cause clutch slippage and
shudder.
(2) Apply a coating of the specified grease to the end of therelease cylinder’s push rod and to the push rod hole in
the release fork.
Specified grease: MOPAR Multi-mileage Lubricant
Part No.2525035 or equivalent
4. APPLICATION OF GREASE TO CLUTCH RELEASE
BEARING
Pack the inner surface of the clutch release bearing and thegroove with the specified grease.
L4r
Specified grease: MOPAR Multi-mileage Lubricant _
Part No.2525035 or equivalentCaution
For the release bearing of a resin sleeve, grease mustnot
be applied to the sleeve part.
2. APPLICATION OF GREASE TO CLUTCH DISC/ 1.
CLUTCH COVER ASSEMBLY
(1) Apply a coating of the specified grease to the clutch
disc spline, and then use a brush to rub it in.
Specified grease: MOPAR Multi-mileage Lubricant
Part No.2525035 or equivalent
(2) Using the special tool (clutch disc center guide),
position the clutch disc to the flywheel.
(3) Install the clutch cover assembly. Tighten the bolts a
little at a time, working in a diagonal sequence, finally
tightening them to the specified torque.
PROPELLER SHAFT - Specifications/Special Tools/Troubleshooting*(g&a
LUBRICANTS‘) wN$ii%.y,
Items
Sleeve yoke surfaceSpecified lubricant
h +Quafqtity ; ’‘I, ‘. ,b:MOPAR Hypoid Gear
Oil/API classification As required
GL-4 or higher, SAE 75W-85WLobro jointOuter and inner races
assemblyball grooves
Rubber packingLobro joint assembly
inner part
Center bearing front and rear grease
grooves and dust seal lip
Shafts and grease sumps of journal,
dust seal lips and needle bearingsRepair kit grease
Repair kit grease
MOPAR Multi-mileage Lubricant
Part No. 2525035 or equivalentAs required
,.. . ‘*
,^45-55
g(1.59-1.94 oz)As required
SPECIAL TOOLSNlBDA--
TROUBLESHOOTINGNWEAAB
SymptomNoise at start
Noise and vibration
at high speedProbable causeWorn journal bearing
Worn sleeve yoke spline
Loose propeller shaft installation
Unbalanced propeller shaft
Worn journal bearing
Improper snap ring selectionRemedy
Replace
Retighten
ReplaceAdjust the clearance
16-12PROPELLER SHAFT - Propeller Shaft
10X0036Mounting boltsLijbro joint bootlOUOO16
clip
position1 ABoot band 1
.:,q,,
/
-
10x0001(7)
Install the Lobro joint assembly on the rear propeller
shaft while aligning their bolt holes, and drive the joint
assembly with a hammer using a socket wrench on the
;rinner race for complete installation.-4’
(8) Secure the inner race with the snap ring.
(9) Realign the bolt holes in the boot and Lobro joint
assembly utilizing the mounting bolts and fit the boot onthe joint assembly.
(1O)Secure the boot with the boot band.
Caution
Position the boot band clip on the side opposite tothe bosses which are provided in the boot for
Aventilation. Be sure to remove grease, if present,
’ _from around the bosses. Grease obstructs the
ventilation air passage.
(11)Check that the Lobro joint assembly moves smoothly.
12. INSTALLATION OF CENTER BEARING ASSEMBLY
(1) Apply multipurpose grease to the center bearing front
and rear grease grooves and to the dust seal lip.
Grease: MOPAR Multi-mileage Lubricant
Part No. 2525035 or equivalent(2) Be sure to fit the bearing into the rubber mount groove
on the center bearing bracket.
e;
NOTE-4
Face the bearing dust seal to the side of center bearingbracket mating mark.
(3) Assemble the center bearings to the center propeller
shaft and rear propeller shaft.
PROPELLER SHAFT - Propeller Shaft
NOTEFace the side onto which the center bearing bracket
mating mark is placed and the dust seal is
in,stalled to
the side of the center propeller shaft and
rear.propeller
10X0032
1 OY607
shaft.
11. INSTALLATION OF RUBBER PACKING/lo. COMPAN-
ION FLANGE/S. CENTER YOKE/8. SELF LOCKING NUT
(1) Apply a thin and even coat of the specified grease to therubber packing and fit the packing on the companion
flange.
Specified grease: Repair kit grease(2) Align the mating marks on the center propeller shaft
and center yoke, and the rear propeller shaft and
companion flange, then press fit the center bearing
with self locking nuts, tightening to the specified
torque.
,.
7.INSTALLATION OF LOBRO JOINT ASSEMBLY INSTAL-
LATION BOLTS
(1) Secure the companion flange and Lobro joint assembly
with installation bolts.
(2) Check for grease leakage from the Lobro joint boot andcompanion flange installation parts.
3. JOURNAL/2. JOURNAL BEARING(1) Apply multipurpose grease to the following parts of the
universal joint kit.
@ Shafts and grease sumps of journal
@ Dust seal lips
@ Needle roller bearings
Grease: MOPAR Multi-mileage Lubricant
Part No. 2525035 or equivalent
Caution
Do not apply excessive grease. Otherwise, faulty
fitting of bearing caps and errors in the selection of
snap rings may result.