1991 MITSUBISHI ECLIPSE mileage

REAR AXLE - Differential Carrier3-29
Y223(5) Remove the companion flange and drive pinion once
again.Drive the oil seal into the gear carrier front lip by using
the special tool.
Apply multipurpose grease to the oil seal lip.
Specified grease: MOPAR Multi-Mileage Lubricant
Part No.2525035 or equivalent
(6) Apply a thin coat of multipurpose grease to the
companion flange contacting surface of the washer
before installing drive pinion assembly.
Specified grease: MOPAR Multi-Mileage Lubricant
Part No.2525035 or equivalent
(7) Install the drive pinion assembly and companion flange
with mating marks properly aligned, and tighten the
companion flange self-locking nut to the specified
torque by using the special tools.
(8)Measure the drive pinion turning torque (with oil seal) toverify that the drive pinion turning torque complies with
the standard value.
Standard value:
Rotation torque
(starting friction torque)Nm
(in.lbs.)
IIIIIf there is a deviation from the standard value, check
whether or not there is incorrect tightening torque of
the companion flange tightening self-lock nut, or incor-
rect fitting of the oil seal.
. ADJUSTMENT OF DIFFERENTIAL GEAR BACKLASH
Adjust the differential gear backlash by the following
procedures:(1) Assemble the side gears, side gear spacers, pinion
gears, and pinion washers into the differential case.
(2) Temporarily install the pinion shaft.
NOTEDo not drive in the lock pin yet.
L-

BRAKES - Specifications5-5Items
Nmftlbs.Master cylinder to brake booster
8-126-9
Piston stopper bolt
1.5-3.0l-2Nipple installation screw
1.5-3.0l-2Brake booster installation nuts
11-178-12
Fitting15-1811-13
Flared brake line nuts
13-179-12
Brake hose bracket installation bolts
17-2612-19
Front disc brake assembly installation bolts
80-10058-72
Lock pin (front)
64-8646-62
Guide pin (front)
64-8646-62
Bleeder screw
7-95-7
Wheel bearing nut
200-260144-188
Dust shield to axle beam
9-14
7-10Rear disc brake assembly installation bolts
50-6036-43
Drive shaft to companion flange
55-6539-47
companion flange to rear axle shaft160-200116-159
Brake hose to caliper body (rear)
25-35
18-25Lock
pin (rear)
22-3216-23
Guide pin (rear)
22-32
16-23Spindle lever to parking brake lever
40-5529-40
3ear speed sensor installation bolt
9-147-10Speed sensor bracket installation bolt
9-14
7-10
3otor to front hub
7-115-8
3otor to rear hub
9-147-10
LUBRICANTSNO5CP-
ItemsBrake fluidSpecified lubricant
MOPAR Brake
Fluid/Conforming to
DOT3Brake pedal bushing inner surface
Clevis pin and washer
Parking brake lever sliding parts
Bushing inner surfaceMOPAR Multi-mileage Lubricant
Part No. 2525035 or equivalent

BRAKES - Brake Pedal5-55
14L0142No continuity
Continuity
mm
t.16 in.)
14LO171
:Vehicles with auto-cruiseontrol svstem>
14A0256
14ll0050
INSPECTIONNoMicAll Check the bushing for wear.
l Check the brake pedal for bend or twisting.
l Check the brake pedal return spring for ‘damage.
Stop light switchConnect a circuit tester to the stop light switch, and check
whether or not there is continuity when the plunger of the’stop
light switch is pushed in and when it is released.
The stop light switch is in good condition if there is no
continuity when the plunger is pushed in to a depth of within 4
mm
(.I6 in.) from the outer case edge surface, and if there is
continuity when it is released.
For vehicles with the auto-cruise control system, the check for
continuity should be made at connectors “a” and “b” of the
stop light switch.
SERVICE POINTS OF INSTALLATIONN05GDBAa
27.125. APPLICATION OF GREASE TO BUSHING
Apply a coating of the specified grease to the inner surfaceof the bushings.
Grease: MOPAR Multi-mileage Lubricant
Part No. 2525035 or equivalent
11. APPLICATION OF GREASE TO CLEVIS PIN/ IO.
WASHERAfter applying the specified grease to the
clevis pin and
washer, insert the clevis pin and bend the cotter pin tightly.
Grease: MOPAR Multi-mileage Lubricant
Part No. 2525035 or equivalent
8. INSTALLATION OF TURN OVER SPRING Refer to GROUP
6-Clutch pedal.
6.15. INSTALLATION OF RETURN SPRINGInstall the return spring in the direction indicated in the
illustration.

BRAKES - Brake Booster5-61Vacuum hose
MAO394
14uoo50
14Y626Vacuum hose
mm (in.)
14A0395
SERVICE POINTS OF REMOVALNow9Al
6. REMOVAL OF VACUUM HOSE WITH CHECK VALVE
NOTE
Since the check valve is fit to the vacuum hose, replace thecheck valve as an assembly unit together with the vacuum
hose if the check valve is defective.
SERVICE POINTS OF INSTALLATIONNOWDAV
10. APPLICATION OF GREASE TO CLEVIS PIN/g. WASHERAfter applying the specified grease to the
clevis pin and
washer, insert the clevis pin and bend the cotter pin tightly.
Grease: MOPAR Multi-mileage Lubricant
Part No. 2525035 or equivalent
7. APPLICATION OF SEALANT TO
FITTINGWhen installing the vacuum hose fitting, apply semi-drying
sealant to its threaded portion.
6. INSTALLATION OF VACUUM HOSE WITH CHECK
VALVE(1) Attach the vacuum hose so that it may be inserted to a
dimension illustrated.
Caution
Prevent interference between the check valve and
brake booster.(2) The vacuum hose at the engine should be securely
connected until it contacts the hexagonal edge of the
fitting, and then should be secured by the hose clip.

5-90BRAKES - Parking Brakes
Identification markSERVICE POINTS OF INSTALLATION
NO!iYDAKa
8. INSTALLATION OF PARKING BRAKE CABLECheck the parking brake cables for an identification
markand install as appropriate on the left and right sides.
ItemFWDAWDI
IdentificationLeft sideNoneYellow
markRight sideWhiteOrange
5.APPLICATION OF GREASE TO PARKING BRAKE LEVER
Apply a coating of the specified grease to each slidingpartsof the ratchet plate or the ratchet
pawl.
Grease: MOPAR Multi-mileage Lubricant
Part No. 2525035 or equivalent
Cross-section A-ACross-section B-B
14A041114AO442
&=4--
13. APPLICATION OF GREASE TO BUSHING
Apply a coating of the specified grease to the inner surfaceof the bushing.
Grease: MOPAR Multi-mileage 1 lhifinnt
Part No. 2525035 or eq
._I. ..v-.--uivalent
114A0414

CLUTCH - Specifications/Special Tool6-3
TORQUE SPECIFICATIONSNMCC-Items
Nmftlbs.Clutch pedal to clutch pedal support bracket
20-2514-18
Clutch pedal support bracket
8-12
6-9
Clutch pedal support bracket to firewall
10-157-l 1Stop light switch
10-157-11
Brake booster installation nut
11-17
8-12
Master cylinder to firewall
10-157-11
Pedal rod to clutch pedal support bracket
17-2612-19
Clutch pedal bracket
8-l 26-9
Pedal rod to clutch pedal bracket
17-2612-19
Clutch tube flare nut
13-17
9-12
Air cleaner bracket
8-12
6-9
Clutch tube clamp to body
8-l 26-9
Reservoir band
5-7
4-5
Clutch release cylinder
15-22
11-16Clutch release cylinder to union bolt
2518Bleeder plug
9-13
7-9
Fulcrum35-4225-30Clutch cover assembly
15-22
11-16
- LUBRICANTSNOSCD-Items
Contact surface of release bearing and fulcrum of clutch
release fork
Inner surface of clutch release bearing
Inner surface of clutch disc splineSpecified lubricants
MOPAR Multi-mileage Lubricant
Part
No.2525035 or equivalent
Contact portion of release fork to release cylinder push rod
Bushing,
clevis pin, washer and bushing
Inner surface of clutch release cylinder and outer
circumference of piston and cupMOPAR Brake Fluid/Conforming to
DOT3Inner surface of clutch master cylinder and outer
circumference of piston assembly
SPECIAL TOOL
ToolNumber
MD9981 26
NameUse
Clutch disc center
guideClutch disc center hole alignment
\\

6-8CLUTCH - Clutch PedalOhmmeter
OBAOO40OLIA0039
INSPECTIONNWFCAG
l Check the pedal shaft and bushing for wear.
Al Check the clutch pedal for bend or torsion.
-’l Check the return spring for damage or deterioration.
l Check the pedal pad for damage or wear.
. INTERLOCK SWITCH INSPECTION(1) Disconnect the connector.
(2) Check to be sure that there is continuity between
connector terminals
1 and 2 when the clutch pedal is
depressed fully.
SERVEICE POINTS OF INSTALLATIONNOWDAU21./19./18.
APPLICATION OF GREASE TO BUSHING
Apply multipurpose grease to bushings.
+%
Grease: MOPAR Multi-Mileage Lubricant
Part No.2525035 or equivalent
13. APPLICATION OF GREASE TO CLEVIS PIN/12.
WasherApply multiporpose grease to the
clevis pin and washer.
Grease: MOPAR Multi-Mileage Lubricant
Part No.2525035 or equivalent
10./8. BUSH INSTALLATION Apply multiporpose grease to the inside of the bushing.
Grease: MOPAR Multi-Mileage Lubricant
Part No.2525035 or equivalent

640CLUTCH - Clutch Control
3
~~~ --Clutch tube
TI)
%5
/Hose clip
Clutch hose
Secure side
08W507
Grease09AOO39
-SERVICE POINTS OF REMOVAL
Na9JMD
6. DISCONNECTION OF HOSE CLIPSI7. CLUTCH HOSETo disconnect clutch hose from the clutch tube, proceed
as follows:
(1) Secure the nut on the clutch hose and loosen the flare
nut on the clutch tube.
(2) Remove the clip from the clutch hose to remove clutch
hose from bracket.
INSPECTIONNO9JCACl Check the clutch hose or tube for cracks or clogging.
SERVICE POINTS OF INSTALLATIONNO6JDAJ
7. INSTALLATION OF CLUTCH HOSE/S. CLUTCH TUBE/4.
CLUTCH TUBETemporarily tighten the flare nut by hand, and then tighten
it to the specified torque, being careful that the clutch
hose does not become twisted.
3. APPLICATION OF GREASE TO CLEVIS PIN/2. WASHERApply multipurpose grease to the
clevis pin and washer.
Grease: MOPAR Multi-Mileage Lubricant
Part No.2525035 or equivalent