1991 MITSUBISHI ECLIPSE torque

21-78MANUAL TRANSAXLE - Special Tools
MD99881 9Installer adapter (40)Installation of front differential bearings
M D998820Installer adapter (42)Installation of center differential bearings and
driven bevel gear bearing
MD999566ClawRemoval of bearing outer race from
intermediate gear, front output shaft, and
center differential
MD998827Installer adapter (56)Installation of drive bevel gear bearing
MB990326Preload socketMeasurement of drive bevel gear shaft
rotating torque
M B990900(included in
MB990988)Side gear holding
Tool (A)Measurement of drive bevel gear shaft
rotating torque
MB991 013Special spannerInstallation and removal of driven bevel gear
lock nut
MB991 193PlugPrevention of transfer oil discharge and
foreign object entry

21-98MANUAL TRANSAXLE - Transaxle Assembly
16.115. INSTALLATION OF LOCK NUTS
(1) Shift the transaxle into reverse using the control lever
,+and select lever.
.,./(2) Install the special tool on the input shaft.
(3) Fit on the spinner handle and bolt.
(4) Tighten the lock nut to specification and then loosen it
completely before tightening it again to the specified
torque.
i;(5) Punch the lock nut into locked position.
(Punch two places on the lock nut of the input shaft andone place on the lock nut of the intermediate gear.)
14. INSTALLATION OF SPRING PIN
(1) Using the special tool, drive the spring pin into position.(2) Make sure that the slit in the spring pin is aligned with
the shift rail center line.
CautionDo not reuse the spring pin.A

MANUAL TRANSAXLE - Transfer Assembly22100507
P
MB990900
TFMOOIP
SERVICE POINTS OF REASSEMBLY7. INSTALLATION OF TRANSFER CASE ADAPTER SUB-
ASSEMBLY
Using a brush, apply a thin even coat of machine blue or
minium to both tooth surfaces of the driven bevel gear.
5. INSTALLATION OF SPACER
Install the spacer which has been used so far.
4. INSTALLATION OF TRANSFER CASE SUBASSEMBLY
(1) Tighten the transfer case adapter subassembly on the
transfer case subassembly to the specified torque.
(2) Using the special tool, turn the drive bevel gear shaft
one turn each in the direction of normal and reverse
rotation.Caution
Do not rotate the drive bevel gear shaft more thanone turn as it cause a blurred tooth contact pattern.
(3) Make sure that the contact pattern of the driven bevel
gear teeth is correct.
NOTE
See Tooth Contact Adjustment Procedure on next pagefor the standard tooth contact pattern.

21-130MANUAL TRANSAXLE - Transfer Case Sub Assembly
SERVICE POINTS OF REASSEMBLY8. INSTALLATION OF OIL SEAL
Using the special tool, install the oil sea
jP,
II..-67. INSTALLATION OF SPACER
Install the spacer which has been used so far
3. INSTALLATION OF SPACER
Install the spacer which has been used so far
INSPECTIONDRIVE BEVEL GEAR ASSEMBLY
Using the special tools, check to see if the turning drive torque
of the drive bevel gear is up to specification.
Standard value: 1.7
- 2.5 Nm (1.23 - 1.81 ft.lbs.)Caution
1.If the turning drive torque is out of specification, adjust
by using adjusting spacers.
2.Select spacers of nearly same thickness on both sides.
h

MANUAL TRANSAXLE - Transfer Case Adapter Sub Assemblyml33
\
BMD9988121 11
MDgg881 4 --I-3. INSTALLATION OF TAPER ROLLER BEARING
Using the special tool, install the taper
roller bea&.z, ‘.1. INSTALLATION OF LOCK NUT
(1) Tighten the driven bevel gear’s lock nut at the specifiedtorque by using the special tool.
(2) Stake the lock nut at two places for locking
INSPECTIONDRIVEN BEVEL GEAR ASSEMBLY
Using the special tool, check to see if the turning drive torque
of the driven bevel gear is up to specification.
Standard value: 1.0
- 1.7 Nm (0.72 - 1.23 ftlbs.)Caution
If the turning drive torque is out of specification, adjust
with the adjusting spacer.
2210141 1

21-138AUTOMATIC TRANSAXLE - General Information
Torque converter
DifferentialPulse generator A
Transfer idler gear
Transfer driven gear
nerator
B
TFAO480

AUTOMATIC TRANSAXLE - General Information

Torqueconverter -werseTransfer
idler gear
Planetarygear set
!v/n
ke
Transferdrive gear
Transfek shaft
. Differential
End- clutch
TFAOl 01

21-140AUTOMATIC TRANSAXLE - General Information:W4A33>
Torqueconverter
Rear output
shaft
Transfer\
TransferKickdown
bandOil pump
Rear
\FrontIclutch
clutchI
:h
Frontoutput shaft
2%
--/Differential
A
-’
TFA0102