52B-40 SUPPLEMENTAL ,RESTRAINT SYSTEM (SRS) - Troubleshooting
TEST 8REPAIR REQUIRED FOR “34. CONN. UNLOCKED” FAULT
SRS DIAGNOSIS UNIT-
r
--
L
FRONTSIDE
EESELF-DIAGNOSISCHECK CONNECTORLOCK SWITCH(FOR MULTI-USETESTER)KXB-AX-RIRW-YSRS diagnoskunit
13RQ7Q4View A
To front impact sensor
(L.H.)Todlock spring
I19F0110
To body wiring harness (14-pin)
(1) Turn the ignition key to the “LOCK” position,
disconnect the negative battery cable and tape
the terminal.
Caution
Wait at least 30 seconds after disconnectingthe battery cable before doing any further
work. The SRS system is designed to retainenough voltage to deploy the air bag for ashort time even after the battery has been
disconnected, so serious injury may result
from unintended air bag deployment if, work
is done on the SRS system immediately afterthe battery cable is disconnected.
(2) Remove the floor console. (Refer to GROUP
52A
- Floor Console.)
Is the SDU lock lever securely locked?~JII’~~
I11I
-1 Malfunction of the SDU> Replace the SDU.
(Refer to P.52B-59.1INOTE
- IMPORTANT
(1) After repairing the SRS, reconnect the battery cable, erase the diagnosis code memory from theMulti-use Tester and check the SRS warning light operation to verify the system functions
properly. (Refer to Test 1.)
(2) SDU
= SRS Diagnosis Unit
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SUPPLEMENTAL RESTRAINT SYSTEM (SRS) - Troubleshooting 52B-41
1 TEST 9 1 REPAIR REQUIRED FOR “41. IG VOLT LOW 1” FAULT1
i
IGNITIONJTCH;
DIIll
MLLTI -PURPOSE
SRS DIAGNOSIS UNITr----------------------------A
f------ ‘iSRS diagnoiis unit
View A
To front impact sensor
(L.H.)
\To front impact sensor (R.H.)To
klock spring\19FOllO
To body wiring harness (14-pin)
+a-
Lock I
“(2 0-Ji9FO103-I-I
(1) Turn the ignition key to the “LOCK” position, disconnect
the negative battery cable and tape the terminal.
Caution
Wait at least 30 seconds after disconnecting the battery
cable before doing any further work. The SRS system is
designed to retain enough voltage to deploy the air bagfor a short time even after the battery has been
disconnected, so serious injury may result from unin-
tended air bag deployment if work is done on the SRSsystem immediately after the battery cable is discon-
nected.(2) Remove the rear console assembly. (Refer to GROUP 52A
-Floor Console.)
(3) Use a screwdriver to push in the lock spring of the lock
lever of the SRS diagnosis unit to unlock the lock lever.
Caution
A double-lock mechanism is employed for the connec-
tor of the SRS diagnosis unit, so care must be taken notto damage it by using excessive force or by not
disconnecting it correctly.(4) Disconnect the red
14-pin connector from the SRS diagno-
sis unit while pressing down the lock of the connector.
(Refer to
P.52B-9.)
SUPPLEMENTAL RESTRAINT SYSTEM (SRS) - Troubleshooting 52B-43
1 TEST 10 1 REPAIR REQUIRED FOR “42. IG VOLT LOW 2” FAULT1
,
IGNITION SWITCH(IG1)I
MILT I -PURPOSE
SRS DIAGNOSIS UNIT_~_----_-__--_--_-__---~--~~SRS diagnosis unit
13R0704
View ATo front impact sensor
(L.H.)
\ ,To front impact sensor (R.H.)To dlockspring
/lSFO110
To body wiring harness (14-pin)
(1) Turn the ignition key to the “LOCK” position, disconnect
the negative battery cable and tape the terminal.
Caution
Wait at least 30 seconds after disconnecting the battery
cable before doing any further work. The SRS system is
designed to retain enough voltage to deploy the air bagfor a short time even after the battery has been
disconnected, so serious injury may result from unin-
tended air bag deployment if work is done on the SRSsystem immediately after the battery cable is discon-
nected.
(2) Remove the rear console assembly. (Refer to GROUP 52A-Floor Console.)
(3) Use a screwdriver to push in the lock spring of the lock
lever of the SRS diagnosis unit to unlock the lock lever.
Caution
A double-lock mechanism is employed for the connec-
tor of the SRS diagnosis unit, so care must be taken notto damage it by using excessive force or by not
disconnecting it correctly.(4) Disconnect the red
14-pin connector from the SRS diagno-
sis unit while pressing down the lock of the connector.
(Refer to
P.52B-9.)
SUPPLEMENTAL RESTRAINT SYSTEM (SRS) - Troubleshooting 52B-45
TEST 11REPAIR REQUIRED FOR “43. SRS LMP TRBL 1” FAULT
(SRS warning light does not extinguish)
IGNITION SWITCH(IG1)
COMBINATION METER(SRS WARNING LIGHT)1.4w x 2
r _________ - ____..__-----SRS DIAGNOSIS UN11I" n
/ 1 -1 "fT%~~ION CIRCUIT/
SELF-DIAGNOISISCHECK CONNECTOR(TFEOSRTOF.h~ll-USE=Kx35-Ax-RIY)I-I
SRS diagno&unit13R0704
View ATo front impact sensor (L.H.)
\To front impact sensor (R.H.1
To’clock spring\19FOllO
To body wiring harness (14-pin)
< lever
I 7’1,~,JLockspring (
2
(1) Turn the ignition key to the “LOCK” position, disconnect
the negative battery cable and tape the terminal.
Caution
Wait at least 30 seconds after disconnecting the battery
cable before doing any further work. The SRS system is
designed to retain enough voltage to deploy the air bagfor a short time even after the battery has been
disconnected, so serious injury may result from unin-
tended air bag deployment if work is done on the SRSsystem immediately after the battery cable is discon-
netted .(2) Remove the rear console assembly. (Refer to GROUP 52A
Floor Console.)
(3) Use a screwdriver to push in the lock spring of the lock
lever of the SRS diagnosis unit to unlock the lock lever.
Caution
A double-lock mechanism is employed for the connec-
tor of the SRS diagnosis unit, so care must be taken notto damage it by using excessive force or by not
disconnecting it correctly.(4) Disconnect the red
16pin connector from the SRS diagno-
sis unit while pressing down the lock of the connector.
(Refer to
P.52B-9.)
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SUPPLEMENTAL RESTRAINT SYSTEM (SRS) - Troubleshooting 52B-47
TEST 12REPAIR REQUIRED FOR “43. SRS LMP TRBL 1” FAULT(SRS warning light does not illuminate)
M'LTI-PUROSE
1
COMEIINATION METER(SRS WARNING LIGHT)1.4w x 205
SRS DIAGNOSIS UNI'
piw&pg ‘---pm
‘=lam-Ax-9150,-Y
SRS diagnosis unit
13R0704
View ATo front impact sensor
(L.H.)
\ ITo front impact sensor (R.H.)
T
Odlock spring
I19FOH0
To body wiring harness (14-pin)
(1)
IikPl s-a7 Lock leverTurn the ignition key to the “LOCK” position, disconnect
the negative battery cable and tape the terminal.
Caution
Wait at least 30 seconds after disconnecting the battery
cable before doing any further work. The SRS system is
designed to retain enough voltage to deploy the air bagfor a short time even after the battery has been
disconnected, so serious injury may result from unin-
tended air bag deployment if work is done on the SRSsystem immediately after the battery cable is discon-
nected.
(2) Remove the rear console assemblv. (Refer to GROUP 52A
- Floor Console.)
(3) Use a screwdriver to push in the lock spring of the lock
lever of the SRS diagnosis unit to unlock the lock lever.
Caution
A double-lock mechanism is employed for the connec-
tor of the SRS diagnosis unit, so care must be taken notto damage it by using excessive force or by not
disconnecting it correctly.
-(4) Disconnect the red 14-pin connector from the SRS diagno-
sis unit while pressing down the lock of the connector.
(Refer to
P.52B-9.)
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52B-50 SUPPLEMENTAL RESTRAINT SYSTEM (SRS) - k%-%%,na~~g::i!isFrontupper frame lower
19FOO67
2-1 Front Impact Sensors
(1) Remove right and left front splash shield extensions.
Check sensors to ensure the arrow marks face the front
of the vehicle.
(2) Check front upper frame lowers and sensor brackets for
deformities or rust.
Caution
The SRS may not activate properly if a front impact
sensor is not installed properly, which could resultin serious injury or death to the vehicles driver.
(3) Check wiring harness (for front impact sensor) for
binds, connector for damage, and terminals for deformi-
ties.
Replace sensor and/or wiring harness if it fails visual
check. (Refer to
P.52B-56 and P.52B-14.)SRS Diagnosis Unit (SDU) 2-2
(11 Check SDU case and brackets for dents, cracks,
deformities or rust.
Caution
The SRS may not activate properly if SRS diagnosis
unit is not installed properly, which could result inserious injury or death to the vehicle’s driver.
(2) Check connectors and lock lever for damage, and
terminals for deformities or rust.
Replace SDU if it fails visual check. (Refer to
P.52B-59.)
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SUPPLEMENTAL RESTRAINT SYSTEM (SRS) - ~~~-~~~~~a~~g~~~s 52B-552. Repair Procedure
(1) If air bag deployed in the collision, remove the deployed
air bag module. (Refer to
P.52B-62.)(2) Check the SRS components using the table shown
below.
If the SRS components are showing any visible damage
such as dents, cracks, or deformation, replace them
with new ones.
Refer to appropriate INDIVIDUAL COMPONENT SER-
VICE, P.52B-56.
(3) Conduct self-diagnosis using Multi-use Tester to ensure
entire SRS operates properly except open circuit of air
bag module (22. SQUIB TRBL 2).
(4) Install new air bag module. (Refer to
P.52B-62.)
SRS ComponentsInspection(when air bag deploys in collision)Inspection (when air bag does not deploy
in low-speed collision)
Front impact sensors
Replace front impact sensors.(Refer to P.52B-56.)(1)Check front upper frame lower and sensor
brackets for deformities or rust.
(2)Check sensor cases for dents, cracks deformi-ties or rust.
(3)Check sensor harnesses for binds, connectors
for damage, and terminals for deformities.
SRS diagnosis unitSDU)Replace SRS diagnosis unit.(Refer to P.52B-59.)(1)Check SDU case and brackets for dents, cracksor deformities.(2)Check connectors and lock lever for damage,and terminals for deformities.
jir bag moduleReplace air bag module.(Refer to P.52B-62.)(1)Check pad cover for dents, cracks or deformi-ties.
(2)Remove air bag module from steering wheel.
Check hooks and connector for damage, termi-
nals for deformities, and harness for binds.
(Refer to P.52B-62.)(3)Check air bag inflator case for dents, cracks or
deformities.
(4)Install air bag module to steering wheel to.checlfit or alignment with the wheel.
Steering wheel/steering
(1)column/intermediateReplace steering wheel, steering
iointcolumn and intermediate joint.Remove air bag module from steering wheel.
(Refer to P.52B-62.)(Refer to GROUP 37A- Steering(2)Wheel and Shaft.)Check wiring harness (built into steering wheel)and connectors for damage, and terminals fordeformities.(3)Install air bag module to check fit or alignmentwith steering wheel.(4)Check steering wheel for noise, binds or
difficult operation and excessive free play,
Clock springReplace clock spring.(1)Check clock spring connectors and protective
tube for damage, and terminals for deformities.
(2)&/;yecheck the case and the gears for
Harness connectorIBody and Front wiring ’(1 )Check connectors for poor connections.
iarnessl(2)Check harnesses for binding, connectors for damage, and terminals for deformities.(Refer to P.52B-53 and P.52B-14.)
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52B-56SUPPLEMENTAL RESTRAINT SYSTEM (SRS) - front lwtact sensors
INDIVIDUAL COMPONENT SERVICEIf the SRS components are to be removed or replaced as a result of maintenance, troubleshooting, etc.,
follow each procedure
(P.52B-56 - P.52B-68).L++(
Caution
1.SW components should not be subjected to heat over 93°C (2OO”F), so remove the front impactsensors, SRS diagnosis unit and air bag module and clock spring before drying or baking the
vehicle after painting. Recheck SRS system operability after re-installing them.
2.If the SRS components are removed for the purpose of check, sheet metal repair, painting, etc.,they should be stored in a clean, dry place until they are reinstalled.
FRONT IMPACT SENSORS
Caution1. Never repair or disassemble a front impact
sensor. If faulty, replace it.
2.Handle the front impact sensors very careful-
ly, taking care not to drop them or otherwise
subject them to impact. If a sensor is seen tobe dented, cracked, deformed or rusted,
replace it with a new one.
3.Replace sensors with new ones after the air
bag has deployed.
REMOVAL AND INSTALLATION
Removal steps
l *Post-installation inspectiona*1. Connection of the negative (-) battery
cable to the battery
2. Front splash shield extension
I)* 3. Front impact sensorI)*Pre-installation inspection
I19FO133
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