1991 MITSUBISHI 3000GT clutch

AUTOMATIC TRANSAXLE - Transaxle Assemblv
23-69
(15)Remove the set screw from the manual control shaft and
remove the manual control shaft assembly.
(16)Remove the detent assembly.
(17)Remove the differential cover and gasket.
(18)Remove the differential front bearing cap.
(19)Remove the differential bearing retainer, spacer, and outer
race.
(20)Remove the differential assembly
(21)Remove the end clutch cover mounting bolts and remove
the end clutch cover.
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23-70AUTOMATIC TRANSAXLE - Transaxle Assembly
(22)Remove the end clutch assembly.
TFAOl24(23)Remove the thrust plate.
(24)Remove the end clutch hub.
(25)Remove the thrust bearing.
NOTEThe bearing may be adhering to the end clutch hub.
(26)Pull out the end clutch shaft.(27)Remove the idler gear cover mounting bolts and remove
the idler gear cover and gasket.

23-72
AUTOMATIC TRANSAXLE - Transaxle Assembly(33)Remove the thrust washer and thrust race.
(34)Holding ‘onto the input shaft, remove the front clutch
assembly and rear clutch assembly together.(35)Remove the thrust bearing.(36)Remove the rear clutch hub.
NOTEThe thrust race may be sticking to the clutch hub.(37)Remove the thrust bearing.
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AUTOMATIC TRANSAXLE - Transaxle Assembly
23-77MD998325-01
TFA0159
TFA0479
REASSEMBLYMZ3LFAP
Caution
1.The gasket, O-ring, and oil seal should never be reused.Whenever they have been removed, they must be
replaced with new ones. (Note: The rubber used in theoil level gauge does not require replacement.)
2. Never use grease other than petrolatum.
3.Be sure to apply ATF to the friction elements and rotary
and sliding surfaces before reassembly.
A new clutch disc and brake disc should be dipped inATF for more than 2 hours before installation.
4. Do not use sealant or adhesive for gaskets.
5.When replacing a bushing, replace the whole assemblycontaining that bushing.
6.Do not use cotton work gloves or waste cloth for the
reassembly job. Use nylon cloth or paper towel if
necessary.7. Replace oil in the cooler.
(I) Using the special tool, press-fit the drive shaft oil seal into
position.
(2) Using the special tool, press-fit the outer race into the
transaxle case.
(3) Install the transfer shaft.
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AUTOMATIC TRANSAXLE - Transaxle Assembly23-83
(26)lnstall the kickdown servo spring, piston, and sleeve.
Caution
Make sure that the ends of seal ring on the
kickdownservo piston are not located at the oil supply port
(indicated by arrows).
TSB RevisionThrust
sher
TFA0269
TFAo27(27)Using the special tools, press the kickdown servo piston
and sleeve into position and fit the snap ring.
(28)Fit the kickdown band.
CautionInstall so that the arrow points to the front.
(29)lnstall thrust bearing #4 and thrust washer #2 to the rear
clutch.
(30)Mate the rear clutch with the front clutch.

23-84AUTOMATIC TRANSAXLE - Transaxle Assembly(31)Mount thrust bearing
#5 to the rear clutch hub.
TFA027lThrust
race
#6
ITFA0273(32)Assemble the rear clutch hub to rear clutch.
(33)lnstall thrust race #6 to
the rear clutch hub end face.
(34)lnstallthrust bearing #7 to the kickdown drum(35)Assemble the clutch assembly to
kickdown drum.
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AUTOMATIC TRANSAXLE - Transaxle Assembly
23-85
(36)lnstall the clutch assembly andkickdqwn
drum to the
transaxle case at the same time.
[Thrust race
#3rhn
-
(37)Using petrolatum, affix thrust race #3 and thrust washer
#I to the rear end face of oil pump.
(38)Using the special tool, install a new oil pump gasket and oil
pump assembly.(39)Measure the end play in input shaft. If the measurement is
out of specification, replace thrust race
#3 and thrust
washer
#I to obtain the specified end play.
Standard value: 0.3
- 1.0 mm (.012 - .039 in.j
(40)lnstall the spacer, idler gear, and bearing and insert the idler
shaft.
Caution
Install so that the identification groove in the idler gearend face is on the rear face side.
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23-86
AUTOMATIC TRANSAXLE - Transaxle Assembly
.
(41
)Tighten the idler shaft lock bolt to specification and raise the
new lock plate for locking.
Id
(42)lnstall the idler gear cover and new gasket
(43)lnsert the end clutch shaft with its longer splines facing
front.
Thrust washer
1(45)lnstall the end clutch hub to the end clutch assembly.
I-1750204(44)Fit the thrust washer onto the end clutch return spring.
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