1991 MITSUBISHI 3000GT clutch

AUTOMATIC TRANSAXLE - Transaxle Assembly23-87
1750205
(46)Using petrolatum, affix the thrust bearing to the end clutch
hub.
(47)lnstall the end clutch assembly.(48)Mount a new O-ring onto the end clutch cover.
(49)lnstall the end clutch cover and tighten bolts to specifica-
tion.
(50)lnstall the differential assembly.
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AUTOMATIC TRANSAXLE - Transaxle Assembly23-91
(72)lnstall pulse generator A and B.
CautionInstall the black tube to the output gear side and
transparent tube to end clutch side.
(73)Mount the oil filler tube and insert the level gauge.
(74)lnstall the brackets.
(75)Adjust the kickdown servo.
(76)lnstall the kickdown servo switch and secure it with the
snap ring.(77)Apply ATF to the oil pump drive hub, install the torque
converter, and push converter into position so that dimen-
sion A is up to specification.
Standard value: Approx. 16.3 mm
(.642 in.)
COMPONENTDISASSEMBLY/REASSEMBLY
PRECAUTIONSM23NEAB
GENERAL CLEANING PRECAUTIONS(1) Clean parts and blow the oil passages and oil holes with
compressed air to check that they are not clogged.
(2) For the cleaning solution, use the specified ATF or
kerosene.
(3) When drying parts with compressed air, use care not to
allow ATF or kerosene to splash over your face.
PARTS HANDLING PRECAUTIONS
(1) Keep parts after cleaning in good order to ensure correct
inspection, repair, and reinstallation.
(2) When disassembling the valve body, keep each valve with
the mating spring.
(3) Keep the new brake disc and clutch disc for replacement
dipped in ATF for more than two hours.
i
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23-92AUTOMATIC TRANSAXLE - Transaxle Assembly / Transfer Shaft
GENERAL REASSEMBLY PRECAUTIONS
(1) Coat the seal rings, clutch disc, clutch plate, and rotary and
sliding surfaces with ATF before installation.
(2) Replace all gaskets and O-rings with new parts. They
should not be reused.
(3) Use petrolatum to secure parts in position.
TRANSFER SHAFTM23LMAE
DISASSEMBLY AND REASSEMBLY
1
Disassembly steps
*I* I)* 1. Bearing2. Transfer shaft** l 4 3. Bearing
TFA0322
SERVICE POINTS OF DISASSEMBLYbearings fromboth ends of
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AUTOMATIC TRANSAXLE - Front Clutch Assembly
FRONT CLUTCH ASSEMBLY23-95
MWLHAH
iDISASSEMBLY AND REASSEMBLY
I
:1
TFA0422123 5
6-
l a1. Snap ringl a2. Clutch reaction platel *3. Clutch plate
4. Clutch disc
l *5. Clutch pressure platel * l *6. Snap ring
7. Return spring
8. Front clutch piston
9. D-ring
10. D-ring11. Front clutch retainer
TFA0423
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23-96AUTOMATIC TRANSAXLE - Front Clutch Assembly
SERVICE POINT OF DISASSEMBLY6. REMOVAL OF SNAP RING
(I) Compress the return spring with the special tool.
(2) Remove the snap ring.
1750264
1750264
7Clutch
reactiorplate
’vClutch discTFAQ424
SERVICE POINTS OF REASSEMBLY6. INSTALLATION OF SNAP RING
(I) Compress the return spring with the special tool.
(2) Install the snap ring.
5. INSTALLATION OF CLUTCH PRESSURE PLATE
/ 3.
CLUTCH PLATE / 2. CLUTCH REACTION PLATE
(1) When installing the clutch pressure plate, clutch plate,
and clutch reaction plate, align the areas where one
tooth is missing [indicated by @I.
NOTE
This ensures that the automatic transmission fluid
escapes well and the plate and disc are cooled
efficiently.
(2) Install the plates so that the shear droop side of each
plate is located as shown.
(3) Make sure that the thickest plate (clutch reaction plate)
is located on the snap ring side.
1. SELECTION OF SNAP RING
(1) Check clearance between the snap ring and clutch
reaction plate. To check the clearance, hold entire
circumference of the clutch reaction plate down with 50
N (11
Ibs.) force. If clearance is out of standard value,
select a snap ring to obtain the standard value.
Standard value: 0.8
- 1.0 mm (.032 - .039 in.)
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AUTOMATIC TRANSAXLE - Rear Clutch Assembly23-97
REAR CLUTCH ASSEMBLYMWLHBI
DISASSEMBLY AND REASSEMBLY
TFA0418
Disassembly steps
1.Seal ringl +2. Input shaft3.O-ring4.Snap ring5.Thrust race6.Seal ringl *7. Snap ringM 8. Clutch reaction plate9.Clutch discl + 10. Clutch plate11.Wave spring*I) l a 12. Snap ring13.Return spring14. Rear clutch piston15.D-ring16.D-ring17. Rear clutch retainerTFA0490
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23-98~
AUTOMATIC TRANSAXLE - Rear Clutch Assembly
SERVICE POINT OF DISASSEMBLYMD998337-01
12. REMOVAL OF SNAP RING(1) Using the special tool, compress the return spring.
(2) Using the snap ring pliers, remove the snap ring.
‘LJMD998337-01
,
SERVICE POINTS OF REASSEMBLY
12. INSTALLATION OF SNAP RING
(I) Using the special tool, compress the return spring.
(2) Using the snap ring pliers, install the snap ring.
10. INSTALLATION OF CLUTCH PLATE / 8. CLUTCH REAC-
TION PLATEInstall the clutch plate and reaction plate so that the areas
where one tooth is missing [indicated by
@] are aligned
with each other.
NOTEThis ensures that the automatic transmission fluid escapes4~well and the plate and disc are cooled efficiently.
7. SELECTION OF SNAP RING
Check clearance between the snap ring and clutch reaction
plate. To check the clearance, hold entire circumference of
the clutch reaction plate down with 50 N (11
Ibs.) force. Ifclearance is out of standard value, select a snap ring to
obtain the standard value.
Standard value: 1.0
- 1.2 mm (.034 - .047 in.)
2. INSTALLATION OF INPUT SHAFT
Align the oil groove in the input shaft with the alignment
mark on the rear clutch retainer.
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AUTOMATIC TRANSAXLE - End Clutch Assembly
END CLUTCH ASSEMBLY
DISASSEMBLY AND REASSEMBLY23-99
M23LHFF
Ial3
Disassembly steps
1.Seal ringI)4 2. Snap ring3. Clutch reaction plate4.Clutch disc5.Clutch platel 6. Snap ring
7.Washer8.Return spring9. End clutch piston10.Oil seal11.D-ring12. End clutch retainer13.Oil seal
8
9TFA0607
8
7
13
6
5
TFA0608
//ISERVICE POINTS OF REASSEMBLY6. INSTALLATION OF SNAP RING
Using the special tool, fit the snap ring.
Caution
Make sure that the snap ring is fitted in position
groove.
in the
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