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(e) Connect the following hoses:(1) 2 oil cooler hoses (for cooling fan) to pipes
(2) 2 radiator hoses
(3) 2 oil cooler hoses (for transmission) to radiator
(4) Suction hose to hydraulic pump
(5) Pressure hose to hydraulic pump
(f) Connect the ECT sensor connector (for cooling fan).
(g) Install the ECT sensor wire clamp to the radiator fan shroud.
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(b) Remove the nut and 3 bolts, and disconnect the PS pumpfrom the engine.
5. REMOVE TWC (FRONT)
(a) Remove the 4 bolts holding the pipe support bracket to the transmission.
(b) Remove the 4 bolts and nuts holding the front exhaust pipe to the TWC, and remove the pipe support bracket.
(c) Disconnect the front exhaust pipe from the TWC, and remove
the 2 gaskets.
(d) Using a 14 mm deep socket wrench, remove the 3 nuts, TWC
and gasket. Remove the 2 TWC.
6. REMOVE THROTTLE BODY COVER
(a) Disconnect the EVAP hose from the hose clamp.
(b) Remove the cap nut.
(c) Loosen the 2 bolts, and remove the hose clamp and throttle body cover.
7. DISCONNECT CONTROL CABLES FROM THROTTLE BODY
Disconnect the following cables:
(1) Accelerator cable
(2) Transmission throttle control cable
(3) Cruise control actuator cable
8. REMOVE RH IGNITION COIL
(a) Disconnect the ignition coil connector.
(b) Remove the 2 bolts and ignition coil.
EG±76
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30. REMOVE OIL DIPSTICK AND GUIDE FORTRANSMISSION
(a) Remove the bolt holding the oil dipstick to the LH cylinder head.
(b) Pull out the dipstick guide together with the dipstick from the oil pan.
(c) Remove the O±ring from the dipstick guide.
31. REMOVE OIL DIPSTICK AND GUIDE FOR ENGINE
32. REMOVE EGR PIPE
(a) Remove the 2 bolts holding the EGR pipe to the RH exhaust pipe.
(b) Remove the EGR pipe and gasket.
33. DISCONNECT ENGINE WIRE FROM CYLINDER HEADS
(a) Remove the 2 bolts, and disconnect the engine wire protector
from the RH cylinder head.
(b) Remove the bolt, and disconnect the ground strap from the RH cylinder head.
(c) Remove the 5 bolts, and disconnect the engine wire protector
from the LH cylinder head.
34. REMOVE ENGINE HANGERS Remove the 2 bolts and engine hanger. Remove the 2 engine
hangers.
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(c) Install the engine wire protector to the LH cylinder head withthe 5 bolts.
14. INSTALL EGR PIPE Install a new gasket and EGR pipe to the RH exhaust man-
ifold with 2 new nuts.
Torque: 18 N Vm (185 kgf Vcm, 13 ft Vlbf)
15. INSTALL OIL DIPSTICK AND GUIDE FOR ENGINE
(a) Install a new O±ring to the dipstick guide.
(b) Apply soapy water to the O±ring.
(c) Push in the dipstick guide end into the guide hole of the No.1
oil pan.
(d) Install the dipstick guide with the bolt.
(e) Install the dipstick.
16. I N S TA L L O I L D I P S T I C K A N D G U I D E F O R TRANSMISSION
17. INSTALL REAR WATER BYPASS JOINT
(a) Install 2 new gaskets and the water bypass joint with the 4 nuts. Alternately tighten the nuts.
Torque: 18 N Vm (185 kgf Vcm, 13 ft Vlbf)
(b) Install the water bypass pipe to the LH rear engine hanger
with the bolt.
18. INSTALL FRONT WATER BYPASS JOINT
(a) Install 2 new gaskets and the water bypass joint with the 4 nuts. Alternately tighten the nuts.
Torque: 18 N Vm (185 kgf Vcm, 13 ft Vlbf)
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(g) Connect the water bypass hose to the IAC valve.
38. INSTALL RH IGNITION COIL
(a) Install the ignition coil with the 2 bolts.
(b) Connect the ignition coil connector.
39. CONNECT CONTROL CABLES TO THROTTLE BODYConnect the following cables:
(1) Accelerator cable
(2) Transmission throttle control cable
(3) Cruise control actuator cable
40. INSTALL THROTTLE BODY COVER
(a) Install the thro ttle body cover and hose clamp with the cap nut
and 2 bolts.
(b) Install the EVAP hose to the hose clamp.
41. INSTALL POWER STEERING (PS) PUMP
(a) Install the PS pump with the nut and 3 bolts. Alternately tighten the bolts and nut.
Torque:
39 NVm (400 kgf Vcm, 29 ft Vlbf) for bolt
43 N Vm (440 kgf Vcm, 32 ft Vlbf) for nut
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Page 1518 of 4087
(3) 2 oil cooler hoses (for transmission) from radiator
HINT: Plug the hose ends.
(4) Suction hose from hydraulic pump
(5) Pressure hose from hydraulic pump
(d) Remove the 2 bolts, screw and upper radiator support. Remove the 2 upper radiator supports.
(e) Slightly lift the radiator, and disconnect the 2 oil cooler hoses (for cooling fan) from the hose clamp on the radiator fan
shroud.
(f) Remove the radiator assembly.
(g) Remove the 2 lower radiator supports from the radiator.
14. DISCONNECT IGNITER CONNECTORS
(a) Disconnect the 2 igniter connectors.
(b) Disconnect the wire clamp from the body.
EG±142
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15. DISCONNECT ENGINE WIRE CONNECTORS
16. DISCONNECT THEFT DETERRENT HORN CONNECTOR
17. DISCONNECT GROUND CABLE FROM BODY
18. DIS CO NNE CT PO WE R STE E RING (P S ) SO LE NO IDVALVE CONNECTOR
19. DISCONNECT WIRE CLAMP (FOR GENERATOR) FROM VSV (FOR EVAP)
(a) Remove the 2 bolts, and disconnect the VSV from the RH
cylinder head.
(b) Disconnect the wire clamp from the VSV bracket.
20. REMOVE GENERATOR
(a) Disconnect the generator connector.
(b) Remove the cap and nut, and disconnect the generator wire.
(c) Remove the bolt, and disconnect the transmission oil cooler pipe bracket from the generator.
(d) Remove the nut and generator.
21. DISCONNECT POWER STEERING (PS) TUBES FROM SUSPENSION CROSSMEMBER
Remove the clamp bolt, and disconnect the PS tubes.
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COMPONENTS FOR ENGINE &
TRANSMISSION SEPERATION AND
ASSEMBLY
EG0BS±0F
ENGINE & TRANSMISSION SEPARATION
EG24X±01
(See Components for Engine & Transmission Separation and
Assembly)
1. REMOVE OIL DIPSTICK GUIDE AND DIPSTICK FOR TRANSMISSION
(a) Remove the bolt.
(b) Pull out the dipstick guide and dipstick from the port of transmission.
(c) Remove the O±ring from the dipstick guide.
2. REMOVE OIL COOLER PIPES FOR TRANSMISSION
(a) Remove the 2 bolts.
(b) Loosen the 2 union nuts, and remove the oil cooler pipes.
EG±150
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1UZ±FE ENGINE ENGINE MECHANICAL
WhereEverybodyKnowsYourName