Page 2516 of 4087
Fuel Cut RPM
INSPECTION OF FUEL CUT RPM
1. WARM UP ENGINEAllow the engine to warm up to normal operating
temperature.
2. CONNECT TACHOMETER Connect the test probe of a tachometer to terminal IG of the
check connector.
NOTICE
w Never allow the tachometer terminal to touch ground as
it could result in damage to the igniter and/or ignition
coil.
w As some tachometers are not compatible with this
ignition system, we recommend that you confirm the
compatibility of yours before use.
3. INSPECT FUEL CUT OPERATION
(a) Increase the engine speed to at least 2,500 rpm.
(b) Check for injector operating noise.
(c) Check that when the throttle lever is released, injectoroperation noise stops momentarily and then resumes.
HINT:
w The vehicle should be stopped.
w Measure with the A/C OFF.
Fuel return rpm: 1,400 rpm
4. REMOVE TACHOMETER
FI±136
± Electronic Control System (Fuel \
Cut RPM)EFI SYSTEM
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Page 2525 of 4087
PRECAUTIONS
1. Do not leave the ignition switch on for more than 10minutes if the engine will not start.
2. With a tachometer connected to the system, connect the tester probe of the tachometer to terminal IG
of the
check (ºDIAGNOSISº) connector.
HINT:
wAllow the engine to warm up to normal operation
temperature.
w Set the tachometer to the 4±cylinder range.
3. As some tachometers are not compatible with this ignition system, we recommend that you confirm the
compatibility of your unit before use.
4. Never allow the tachometer terminal to touch ground as this could damage the igniter and/or ignition coil.
5. Do not disconnect the battery when the engine is running.
6. Check that the igniter is properly grounded to the body.
±
IGNITION SYSTEM PrecautionsIG±3
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Page 2528 of 4087
ON±VEHICLE INSPECTION
SPARK TEST
CHECK THAT SPARK OCCURS(a) Remove the No.3 timing belt covers.(See steps 2 to 8 on pages IG±11 to 13)
(b) Disconnect the high±tension cords (from the ignition
coils) from the distributor caps.
(c) Hold the end about 12.5 mm (0.50 in.) from the body ground.
(d) Check if spark occurs while engine is being cranked.
HINT: To prevent gasoline from being injected from injectors
during this test, crank the engine for no more than 1±2 se-
conds at a time.
If the spark does not occur, perform the test as follows:
(e) Reconnect the high±tension cords to the distributor caps.
(f) Reinstall the No.3 timing belt covers. (See steps 5 to 11 on pages IG±17 to 19)
IG±6
±
IGNITION SYSTEM On±Vehicle Inspection
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Page 2530 of 4087

4. VISUALLY INSPECT SPARK PLUGSCheck the spark plug for thread damage and insulator dam-
age.
If abnormal, replace the spark plug.
Recommended spark plug: ND PK20R11
NGK BKR6EP11
5. INSPECT ELECTRODE GAP
Maximum electrode gap: 1.3 mm (0.051 in.)
If the gap is greater than maximum, replace the spark plug.
Correct electrode gap of new spark plug:1.1 mm (0.043 in.)
NOTICE: If adjusting the gap of a new spark plug, bent
only the base of the ground electrode. Do not touch the
tip. Never attempt to adjust the gap on the used plug.
6. CLEAN SPARK PLUGS If the electrode has traces of wet carbon, allow it to dry and
then clean with a spark plug cleaner.
Air pressure: Below 588 kPa (6 kgf/cm2, 85 psi)
Duration: 20 seconds or less
HINT: If there are traces of oil, remove it with gasoline before
using the spark plug cleaner.
7. REINSTALL SPARK PLUGS Using a 16 mm plug wrench, install the spark plug.
Torque: 18 N Vm (180 kgf Vcm, 13 ft Vlbf)
8. RECONNECT HIGH±TENSION CORDS TO SPARK
PLUGS
(See steps 4 to 13 on pages IG±16 to 19)
IG±8
±
IGNITION SYSTEM On±Vehicle Inspection
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Page 2539 of 4087
wAlign the spline of the ignition coil with the spline of
the holder, and slide on the holder.
NOTICE: Check that holder is correctly installed to the
grommet and ignition coil as shown in the illustration. w Check that the lock claw of the holder is engaged
by lightly pulling the holder.
5. INSTALL RH NO.3 TIMING BELT COVER (a) Install the three gaskets to the timing belt cover.
(b) Fit portion A of the timing belt cover, matching it with the
lower high±tension cord cover.
(c) Install the timing belt cover with the three bolts.
±
IGNITION SYSTEM High±Tension Cords and Cord ClampsIG±17
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Page 2550 of 4087

9. INSTALL DRIVE BELT IDLER PULLEYInstall the idler pulley and cover plate with the pulley bolt.
Torque: 37 N Vm (380 kgf Vcm, 27 ft Vlbf)
10. INSTALL NO.3 TIMING BELT COVERS
(See steps 5 to 9 and 11 on pages IG±17 to 19)
11. CONNECT RADIATOR HOSE TO WATER INLET
12. C O N N E C T C A B L E TO N E G AT I V E T E R M I N A L O F BATTERY
13. FILL ENGINE WITH COOLANT (See page CO±6)
14. WARM UP ENGINE Allow the engine to warm up to normal operating tempera-
ture.
15. CONNECT TACHOMETER Connect the tester probe of a tachometer to terminal IG of
the check (ºDIAGNOSISº) connector.
HINT: Set the tachometer to the 4±cylinder range.
NOTICE:
w Never allow the tachometer tester probe to touch ground
as it could result in damage to the igniter and/or ignition
coil.
w As some tachometers are not compatible with this
ignition system, we recommend that you confirm the
compatibility of your unit before use.
16. CHECK IGNITION TIMING
(a) Using SST, connect terminals TE1 and E1 of the check(ºDIAGNOSISº) connector.
SST 09843±18020
(b) C onnect the tester probe of a timing light to the
high±tension cord for No.6 cylinder.
IG±28
±
IGNITION SYSTEM Distributor
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Page 2558 of 4087

A pressure feeding lubrication system has been adopted to supply oil to \
the moving parts of this engine. The
lubrication system consists of an oil pan, oil pump, oil filter and other external p\
arts which supply oil to the moving
parts in the engine block. The oil circuit is shown in the illustration at th\
e top of the previous page. Oil from the
oil pan is pumped up by the oil pump. After it passes through the oil fi\
lter, it is fed through the various oil holes
in the crankshaft and cylinder block. After passing through the cylinder b\
lock and performing its lubricating func-
tion, the oil is returned by gravity to the oil pan. A dipstick on the center\
left side of the cylinder block is provided
to check the oil level.
OIL PUMP The oil pump pumps up oil from the oil pan and sends it under pressure to t\
he various parts of the engine.
An oil strainer is mounted in front of the inlet to the oil pump. The oil \
pump itself is a trochoid type pump, inside
of which there is a drive rotor and a driven rotor. When the drive rotor rotates, the driven rotor rotates in the same
direction, and since the axis of the driven rotor shaft is different from the center of the driven rotor, the space
between the two rotors is changed as they rotate. Oil is drawn in when the space\
is wide and is discharged when
the space in narrow.
OIL PRESSURE REGULATOR At high engine speeds, the engine oil supplied by the oil pump exceeds the\
capacity of the engine to utilize
it. For that reason, the oil pressure regulator works to prevent an over\
supply of oil. During normal oil supply, a
coil spring and valve keep the bypass closed, but when too much oil is being \
fed, the pressure become extremely
high, overpowering the force of the spring and opening the valves. This allow\
s the excess oil to flow through
the valve and return to the oil pump inlet.
OIL FILTER The oil filter is a full flow type filter with a built±in paper filter e\
lement. Particles of metal from wear, airborne
dirt, carbon and other impurities can get into the oil during use and co\
uld cause accelerated wear or seizing if
allowed to circulate through the engine. The oil filter, integrated into the oil line, removes these impurities as the
oil passes through it. The filter is mounted outside the engine to simplify\
replacement of the filter element. A relief
valve is also included ahead of the filter element to relieve the high oil pr\
essure in case the filter element be-
comes clogged with impurities. The relief valve opens when the oil pressure o\
verpowers the force of the spring.
Oil passing through the relief valve by±passes the oil filter and flo\
ws directly into the main oil hole in the engine.
±
LUBRICATION SYSTEM PrecautionsLU±3
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Page 2560 of 4087

OIL PRESSURE CHECK
1. CHECK ENGINE OIL QUALITYCheck the oil for deterioration, entry of water, discoloring or
thinning.
If the quality is poor, replace the oil.
Oil grade: API grade SG, Energy±Conserving II multi- grade. Recommended viscosity is as shown,
with SAE 5W±30 being the preferred engine
oil.
2. CHECK ENGINE OIL LEVEL The oil level should be between the ºLº and ºFº marks on the
dipstick.
If low, check for the leakage and add oil up to ºFº mark.
3. REMOVE ENGINE UNDER COVER
4. REMOVE OIL PRESSURE SWITCH, AND INSTALL OIL PRESSURE GAUGE
5. WARM UP ENGINE
Allow the engine to warm up to normal operating tempera-
ture.
6. CHECK OIL PRESSURE
Oil pressure:
At idling 29 kPa (0.3 kgf/cm
2, 4.3 psi)
or more
At 3,000 rpm 294±588 kPa (3.0±6.0 kg/cm
2, 43±85 psi)
7. REMOVE OIL PRESSURE GAUGE AND REINSTALL OILPRESSURE SWITCH
Apply adhesive to two or three threads of the oil pressure
switch.
Adhesive: Part No. 08833±00080, THREE BOND 1344,
LOCTITE 242 or equivalent
8. START ENGINE AND CHECK FOR LEAKS
9. REINSTALL ENGINE UNDER COVER
±
LUBRICATION SYSTEM Oil Pressure CheckLU±5
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