1991 LEXUS SC300 radiator

(4) Pressure hose from hydraulic motor
(5) Return hose from hydraulic motor
6. DISCONNECT COOLING FAN INLET PIPE FROM FAN SHROULD
Remove the two bolts, brackets and bushings, and discon-
nect the inlet pipe.
7. DISCONNECT COOLING FAN RESERVOIR TANK FROM FAN SHROULD
(a) Disconnect the suction hose from the clamp on the fanshrould.
(b) Remove the four bolts, and disconnect the reservoir tank.
8. DISCONNECT WATER TEMPERATURE SENSOR CONNECTOR
(a) Disconnect the water temperature sensor connector.
(b) Disconnect the wire cl amp from the radiator fan shrould.
9. REMOVE RADIATOR (a) Re mo ve th e two bo lts, scre w an d u pper radiator
support. Remove the two upper radiator supports.
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COOLIING SYSTEM RadiatorCO±17
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(b) Slightly lift the radiator, and disconnect the two oil cooler
hoses (for cooling fan) from the hose clamp on the
radiator fan shrould.
(c) Remove the radiator.
(d) Remove the two lower radiator supports.
10. REMOVE FAN SHROULD FROM RADIATOR Remove the four bolts and fan shrould.
INSTALLATION OF RADIATOR
(See Components on page CO±15)
1. INSTALL FAN SHROULD TO RADIATOR Install the fan shrould with the four bolts.
Torque: 4.9 N Vm (50 kgf Vcm, 43 in. Vlbf)
2. INSTALL RADIATOR
(a) Install the two lower radiator supports to the radiator.
(b) Place the radiator on the body bracket.
(c) Slightly lift the radiator, and connect the two oil coolerhoses (for cooling fan) to the hose clamp on the radiator
fan shrould.
CO±18
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COOLIING SYSTEM Radiator
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(d) Install the upper radiator support with the two bolts andscrew. Install the two upper radiator supports.
Torque: 12 N Vm (120 kgf Vcm, 9 ft Vlbf)
3. CONNECT WATER TEMPERATURE SENSOR
CONNECTOR
(a) Connect the water temperature sensor connector.
(b) Install the wire clamp to the radiator fan shrould.
4. INSTALL COOLING FAN RESERVOIR TANK TO FAN SHROULD
(a) Install the reservoir tank with the four bolts.
Torque: 4.9 N Vm (50 kgf Vcm, 43 in. Vlbf)
(b) Install the suction hose to the clamp on the fan shrould.
5. INSTALL COOLING FAN INLET PIPE TO FAN SHROULD Install the inlet pipe with the two bushings, brackets and
bolts.
Torque: 4.9 N Vm (50 kgf Vcm, 43 in. Vlbf)
6. CONNECT HOSES
Connect the following hoses:(1) Pressure hose to hydraulic motor Connect the pres-
sure hose with a new gasket and union bolt.
Torque: 64 N Vm (650 kgf Vcm, 47 ft Vlbf)
(2) Return hose to hydraulic motor
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COOLIING SYSTEM RadiatorCO±19
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(3) Two oil cooler hoses (for A/T) to radiator.
(4) Lower radiator hose to radiator
(5) Upper radiator hose to radiator
7. INSTALL RADIATOR RESERVOIR TANK (a) Install the reservoir tank to the reservoir tank bracket.
(b) Install the reservoir tank bracket with two bolts.
Torque: 4.9 N Vm (50 kgf Vcm, 43 in. Vlbf)
(c) Connect the following hoses:
(1) Reservoir hose to water inlet housing
(2) Reservoir hose to radiator
(d) Connect the coolant level sensor connector.
8. INSTALL BATTERY
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COOLIING SYSTEM Radiator
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9. FILL ENGINE WITH COOLANT (See page CO±7)
10. FILL COOLING FAN RESERVOIR TANK WITH FLUID (See pages CO±23 and 24)
11. CHECK AUTOMATIC TRANSMISSION FLUID LEVEL
(See page MA±11)
NOTICE: Do not overfill.
12. START ENGINE AND CHECK FOR LEAKS
13. INSTALL ENGINE UNDER COVER
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10. REMOVE LH ENGINE WIRE COVERRemove the two bolts and engine wire cover.
11. REMOVE VSV FOR EVAP SYSTEM Remove the two bolts, and disconnect the VSV from cylinder
head and timing belt cover.
12. REMOVE RH NO.3 TIMING BELT COVER Remove the three bolts and timing belt cover.
13. REMOVE LH NO.3 TIMING BELT COVER (a) Remove the four mounting bolts.
(b) Disconnect the cord grommet from the timing belt cover,
and remove the timing belt cover.
(c) Remove the cord grommet from the high±tension cord.
14. DISCONNECT RADIATOR HOSE FROM WATER INLET
15. REMOVE DRIVE BELT IDLER PULLEY Remove the pulley bolt, cover plate and idler pulley.
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COOLIING SYSTEM Electronically Controlled Hydraulic
Cooling Fan (Hydraulic Pump)CO±29
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5. INSTALL DRIVE BELT IDLER PULLEYInstall the idler pulley and cover plate with the pulley bolt.
Torque: 37 N Vm (380 kgf Vcm, 27 ft Vlbf)
6. CONNECT RADIATOR HOSE TO WATER INLET
7. INSTALL RH NO.3 TIMING BELT COVER
(a) Install the three gaskets to the timing belt cover.
(b) Fit portion A of the timing belt cover, matching it with the
lower high±tension cord cover.
(c) Install the timing belt cover with the three bolts.
8. INSTALL VSV FOR EVAP SYSTEM Install the VSV with the two bolts.
9. INSTALL LH NO.3 TIMING BELT COVER (a) Install the three gaskets to the timing belt cover.
(b) Install the cord grommet to the high±tension cord.
(c) Install the cord grommet to the timing belt cover.
(d) Fit portion A of the timing belt cover, matching it with the
lower high±tension cord cover.
(e) Install the timing belt cover with the four bolts.
10. INSTALL RH ENGINE WIRE COVER (a) Fit portions A and B of the engine wire cover, matchingthem with the lower high±tension cord cover and No.3
timing belt cover.
(d) Install the engine wire cover with the bolt.
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COOLIING SYSTEM Electronically Controlled Hydraulic Cooling Fan
(Hydraulic Pump)CO±43
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14. INSTALL IGNITION COIL(a) Install the ignition coil with the two bolts.
(b) Connect the following connectors and cord:(1) Ignition coil connector
(2) Noise filter connector
(3) High±tension cord
15. INSTALL A/C COMPRESSOR (a) In sta ll th e A/C co mp re sso r, co mp re sso r sta y an dground cable with the three bolts and nut.
Torque: Bolt 49 N Vm (500 kgf Vcm, 36 ft Vlbf)
Nut 29 N Vm (300 kgf Vcm, 22 ft Vlbf)
(b) Connect the A/C compressor connector.
16. INSTALL DRIVE BELT Install the drive belt by turning the drive belt tensioner coun-
terclockwise.
HINT: The pulley bolt for the belt tensioner has a left±hand
thread.
17. CONNECT RADIATOR HOSE TO WATER INLET
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COOLIING SYSTEM Electronically Controlled Hydraulic Cooling Fan
(Hydraulic Pump)CO±45
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