
1B-8 AIR CONDITIONING 
INSUFFICIENT COQblNG "CHART A 
A/C FUSE AND/OR GAGE FUSE. 
OR  DISCONNECTED 
AlC WIRE CONNECTOR. 
. CHECK  BLOWER  FOR  FAN OPERATION. 
. ENGINE COOLING  FAN OPERATION  (FAN  OPERATES IN ALL A/C MODES AS FOLLOWS: 
A.  DISCONNECT  ENGINE  COOLANT TEMPERATURE  FAN SWITCH. 
8. WITH IGNITION  ON AND  ENGINE NOT RUNNING, SET A/C CONTROL  TO A/C MODE. 
C.  ENGINE COOLING  FAN SHOULD  RUN. 
D. RECONNECT ENGINE COOLANT  TEMPERATURE FAN SWITCH. 
REPLACE  COMPRES- 
SOR  ASSEMBLY.  RE- 
PLACE  ORIFICE.  EVA- 
CUATE  AND CHARGE.  AS 
REQUIRED 
AND 'HIGH'  BLOWER. 
T 
AUXIL I ARY  FAN  IN T OF VEHICLE. 
I OFF ALL  THE TIME I 
RESTRICTION  IN HIGH 
SIDE OF SYSTEM. 
VISUALLY  CHECK FOR 
FROST SPOT  TO LOCATE 
RESTRICTION.  REPAIR. 
Figure 
8 C.C.O.T. NC System  Insufficient  Cooling  Diagnostic  Procedure (1 of 4)   

6C-4 ENGINE FUEL 
to fully  insert  the unleaded  gas  nozzle  will  result  in 
gasoline splashing  back  out of the  filler  neck. 
Fuel Gage  Sending  Unit 
The fuel gage  sending  unit is attached  to the top 
of  the  fuel  tank.  It is held  in place with  a cam  lock ring 
and  a gasket is  used between  the tank  and sending  unit. 
Sending  units have three  hoses  attached.  One line 
is  for the  fuel feed.  The second line  is connected  to the 
vapor  canister,  to keep fuel vapor  from getting into  the 
air  (see  Section  6E). The third  line is used  as a fuel 
return  line to the  tank. 
On  some sending  units  a wire is attached  to  the 
unit.  On  others  the connectors  attach directly  to the 
sender. 
When  a fuel  gage  sending  unit is removed  always 
make  sure  to install  the gasket  and any power  or 
ground  leads that were removed. 
DIAGNOSIS 
Fuel  system diagnostic  procedures are located  in 
Section(s) 6E1 thru 6E3. 
SERVICE PROCEDURES 
If the  fuel  system  is suspected  of delivering  an 
improper  amount of fuel,  it should  be inspected  and 
tested  in  the vehicle,  as follows: 
1. Make  certain  that there  is fuel  in  the tank. 
2.  With  the engine  running,  inspect for leaks  at all 
fuel  feed  pipe  and hose  connections  from 
fuel 
tank to injection  pump.  Tighten  any  loose 
connections.  Inspect all  hoses  for  flattening  or 
kinks  which  would  restrict the flow  of fuel.  Air 
leaks or  restrictions  on suction  side of fuel  pump 
will  seriously  affect pump output. 
FUEL  SYSTEM  PRESSURE RELIEF 
CAUTION:  To  reduce risk of fire  and 
personal  injury, it is  necessary  to 
relieve  duel system  pressure  before 
servicing  fuel system components.  To 
do  this: 
Remove  "fuel pump"  fuse  from fuse 
block  in passenger  compartment. 
e Crank engine - engine will start and  run 
until fuel  supply remaining  in fuel lines is 
consumed.  Engage  starter for 
3.0 
seconds to assure  relief of any remaining 
pressure. 
e With  ignition "OFF", replace duel pump 
fuse. 
Unless  this procedure 
is followed  before 
servicing  fuel lines 
or connections,  fuel 
spray  could occur. 
When  repair  to the  fuel  system  has been 
completed,  start engine  and check  all connections  that 
were loosened  for possible leaks. 
Refer  to Section  6E for  additional  diagnosis of 
engine fuel  system. 
Fuel Pump Flow Test 
1.  Test fuel 
pump by connecting hose  from EFI fuel 
feed  line to a suitable  unbreakable  container. 
Apply  battery  voltage to the  fuel  pump  test 
terminal  (terminal 
"G" of ALCL). 
2.  Fuel  pump  should  supply 
1/2 pint or more  in 15 
seconds. 
3.  If  flow  is below  minimum,  check for fuel 
restriction.  If there  is no restriction,  check pump 
pressure. 
Fuel System  Pressure  Test 
This test must  be performed  when diagnosing  the 
fuel  system. 
CAUTION: To reduce  the risk  of fire 
and  personal  injury, it is necessary  to 
relieve  fuel system  pressure  before 
servicing  fuel system  components  on 
the 
TBI system.  To do this: 
s Remove  "Fuel Pump"  fuse from  fuse  block  in 
passenger  compartment. 
e Crank engine. Engine  will start  and run  until fuel 
remaining  in fuel  lines  is  consumed. Crank the 
starter  for  three  seconds to assure  that any 
remaining  pressure  is relieved. 
e With  the ignition  off, replace  the "Fuel Pump" 
fuse. 
1.  Obtain  two 
sections of 
3/8" steel  tubing.  Each 
should  be about  254 mm  (10 inches)  long. 
I 
Double-flare  one  end of each  section. 
2. Install  a flare  nut on  each  section.  Connect each i 
of the  above sections  of tubing  into the  "flare nut 1 
to flare  nut adapters"  that are included in J-29658 i 
Gage Adapters. 
3.  Attach  the 
pipe and  adapter  assemblies to the 
J-29658 gage. 
4.  Hoist  the car. 
5.  Disconnect 
front fuel feed  hose  from  the fuel pipe 
on the  body. 
1 
6. Install  a 
254 mm  (10 inch)  length  of 3/8" fuel 
hose  onto  the fuel  feed  pipe on  the body.  Attach 1 
I the other  end of the  hose  onto one of the  sections 
of  pipe  mentioned  in Step  1. Secure  the hose 
connections  with  clamps. 
7. Attach  the front fuel feed  hose  onto the other 
i 
section  of tubing  mentioned  in  Step 1. Secure  the I 
hose  connection  with  a  clamp. I 
8. Start 
the engine  and check  for leaks. I 9.  Observe 
the fuel pressure reading.  It should  be 62 
to  90 
kPa (9 to  13 psi).  If not,  refer  to the I 
appropriate  Emissions  Section. 
10.  Depressurize 
the fuel system  and remove  the gage I 
with  adapters.  Reconnect  the fuel  feed  hose  to the 
pipe  and torque the  clamp to 
1.7 N.m (1 5 lb. in.). 
11.  Lower 
the car. Start the  engine and check  for fuel 
leaks. 
Fuel System  Pressure  Test- MPFl 
Fuel system  diagnosis  is in  Section 6E3, Chart 
A-7.   

6EZ-A-10 5.0L (VIN E) DRIVEABILITY AND EMISSIONS 
TO OIL  PRESS.  SW. 
&FUEL PUMP  RELAY 
BATTERY 
12 V 
. . . . . . . . FUSIBLE LINK 15 WAY 
439 PNWBLK 
419 
BRNNVHT 
SERIAL  DATA 
451 
WHTIBLK 
450 BLWHT 
ALDL  CONNECTOR 
NO "SERVICE ENGINE SOON" "LIGHT 
5.OL (VIN E) "F'" SERIES (TBI) 
Circuit Description: 
There  should  always  be a steady "Service  Engine Soon" light, when  the ignition  is "ON"  and engine  stopped. 
Battery  is supplied directly  to the  light  bulb. 
The electronic  control  module (ECM) will control  the light  and 
turn it  "ON" by providing  a ground  path through CKT  419 to the  ECM. 
Test  Description: Numbers  below refer to circled 
numbers on the  diagnostic chart. 
1.  Battery  feed CKT  340 is protected  by a 
20amp in- 
line  fuse.  If this  fuse  was  blown, refer to wiring 
diagram  on the  facing page  of Code  54. 
2. Using  a test  light  connected  to 12 volts, probe  each 
of  the  system  ground  circuits  to be  sure 
a good 
ground  is present.  See ECM  terminal  end view  in 
front  of this  section  for ECM  pin  locations  of 
ground  circuits. 
Diagnostic Aids: 
Engine runs ok, check: 
@ Faulty  light bulb 
@ CKT419open 
@ Gage fuse  blown. This will result  in no  oil,  or 
generator  lights, seat belt reminder,  etc. 
Engine cranks,  but will  not run. 
@ Continuous  battery - fuse or fusible  link open. 
@ ECM  ignition fuse  open. 
@ Battery CKT 340 to  ECM open. 
o Ignition  CKT 439 to ECM  open. 
@ Poor connection  to ECM.   

6E2-A-12 5.OL (VIN E) DRIVEABILITY AND EMISSIONS 
TO OIL  PRESS.  SW. ECM 
&FUEL PUMP  RELAY 
FUSE 
& HOLDER  BATTERY 12 V . . . . . . . . 
FUSIBLE LINK 
439 
PNWBLK 
419 BRNNVHT 
- - 
451 WHTIBLK 
450 
BLWHT 
ALDL  CONNECTOR 
8-4-87 
55 1235-6E 
CHART A-2 
NO ALDL DAM OR WON"T FLASH CODE 12 
'SERVICE ENGINE  SOON" LLlGHT "ON" "STEADY 
5.OL (VIN E) "F" "SERIES (TBI) 
Circuit Description: 
There should  always  be a steady "Service  Engine Soon" light, when the ignition is  "ON" and engine  stopped. 
Battery  is supplied  directly to the  light  bulb.  The electronic  control  module 
(ECM) will turn  the light  "ON"  by 
grounding  CKT 419 at the  ECM. 
With  the diagnostic  terminal grounded,  the light  should  flash 
a Code 12, followed  by any  trouble code(s) 
stored  in memory. 
A steady  light suggests a short to ground  in the light  control CKT 419, or an  open  in diagnostic  CKT 451. 
Test Description: Numbers below refer to circled 
numbers  on the  diagnostic  chart. 
1.  If there  is a problem  with  the ECM  that causes 
a 
"Scan"  tool  to not read serial data, then the ECM 
should not  flash a Code 
12. If Code  12 does flash, 
be sure  that the "Scan"  tool is working properly  on 
another  vehicle.  If the  "Scan"  is functioning 
properly  and CKT  461 is OK,  the PROM  or ECM 
may 
be at  fault  for the NO ALDL symptom. 
2. If the light  goes "OFF" when the ECM connector  is 
disconnected,  then  CKT 419 is  not  shorted  to 
ground. 
3. This step  will check  for an open  diagnostic  CKT 
45 1. 
4. At this  point,  the "Service  Engine Soon" light 
wiring  is OK.  The problem  is a faulty  ECM or 
PROM.  If Code  12 does not  flash, the ECM  should 
be  replaced  using the original  PROM. Replace the 
PROM  only after  trying  an ECM,  as a  defective 
PROM  is an  unlikely  cause of the  problem.   

6E2-C1-14 DRlVEABlLlTV AND EMISSIONS - 5.OL (VIN E) 
806 PPUWHT CRANK SIGNAL 
STARTER  SOLENOID 
('HOT'  DURING  CRANK) 
CHART C-l B 
CRANK SIGNAL 
5.OL (VIN E) "F" "SERIES (TBI) 
Circuit Description: 
Crank signal is a 12 volts  signal  to the ECM during cranking  to allow  enrichment  and cancel diagnostics 
until  engine  is running and  12 volts  is no  longer on  circuit. 
Test Description: Numbers below refer to circled 2. Checks to determine  if source of blown  fuse was a 
numbers  on the  diagnostic  chart.  faulty 
ECM. 
1. Checks  for normal  (cranking)  voltage to terminal 
"C9" of  ECM.  Test  light  should be "ON" during 
cranking.   

6EZ-C8-4 DRIVEABILITY AND EMISSIONS - 5.OL (VIN E) 
I5 WAY (FRONT VIEW) 
SPEED INPUT 
4rH GEAR SIGNAL 
422 TANIBLK 
ALDL CONNECTOR 
CHART C-8A 
TRANSMISSION CONVERTER CLUTCH (TCC) 
ELECTRICAL DIAGNOSIS 
(Page 1 of 2) 
5.OL (VIN E) "F" "SERIES (TBI) 
Circuit Description: 
The purpose  of the automatic  transmission  torque converter  clutch  is to  eliminate  the  power loss of the 
torque  converter,  when  the vehicle  is in  a  cruise  condition.  This allows  the convenience  of the  automatic 
transmission  and the fuel  economy  of a manual transmission. 
Fused  battery  ignition  is supplied  to the  TCC solenoid  through the brake  switch. the ECM  will engage 
TCC 
by grounding  CKT 422 to energize  the solenoid. 
TCC  will engage  when: 
- Vehicle  speed above 24 mph - Engine at normal operating temperature  (above 70°C, 156°F) 
- Throttle position sensor output  not changing, indicating  a steady  road speed 
- Brake switch  closed 
Test Description: Numbers  below refer to circled  solenoids 
and relays  before  installing a 
numbers  on the  diagnostic  chart.  replacement ECM. Replace 
any solenoid  or relay 
1. Confirms 12 volt  supply  as well  as continuity  of that 
measures  less than 20 ohms. 
TCC  circuit. 
2. Grounding  the diagnostic  terminal with engine Diagnostic Aids: 
"OFF",  should energize  the capability  of the  ECM  An 
engine  coolant  thermostat  that is stuck  open or 
to  control  the solenoid.  opens 
at too  low  a temperature,  may result  in an 
3. Solenoid  coil resistance  must measure  more than  inoperative TCC. 
20 ohms.  Less resistance  will cause  early failure 
of  the  ECM 
 drive^.". Using  an ohmmeter,  check 
the  solenoid  coil resistance  of 
all ECM controlled   

6E3-A-"I 2.8L (VlN S) DRIVEABILITY AND EMlSSlONS 
TO OIL PRESS.  SW. 
&FUEL  PUMP RELAY 
FUSE 
81 HOLDER  BATTERY 12 V .. m.. . n. 
. . . . . . . . FUSIBLE LINK 
439 PNWBLK 
419 BRNNVHT 
SERIAL 
DATA 
451 
WHTJBLK 
450 BLKNVHT 
ALDL CONNECTOR 
NO "SERVICE ENGlNE SOON" "LIGHT 
2.8b (VIM 5) 'T" "SERIES (PORT) 
Circuit  Description: 
There should  always  be a steady  "Service  Engine Soon" light when  the ignition  is "ON"  and engine  stopped. 
Battery  is supplied directly  to the  light  bulb. The electronic  control  module 
(ECNI) will control  the light  and 
turn  it "ON"  by providing  a ground path through  CKT 419 to  the ECM. 
Test Description: Numbers  below refer to circled 
numbers on the  diagnostic chart. 
1.  If the  fuse in holder  is blown  refer to facing  page of 
Code 
54 for  complete  circuit. 
2. Using a test light  connected  to 12  volts probe  each 
of  the  system  ground circuits  to be  sure  a good 
ground is  present. See ECM  terminal end view  in 
front  of this  section  for 
ECM pin locations  of 
ground circuits. 
Diagnostic  Aids: 
Engine runs OK, check: 
@ Faulty light  bulb. 
@ CKT 419 open. 
@ Gage  fuse  blown. 
This will result  in no  oil  or 
generator lights,  seat belt reminder,  etc.  Engine 
cranks but will  not run. 
@ Continuous  battery - fuse or fusible  link open. 
@ ECM  ignition  fuse open. 
@ Battery CKT 340 to  ECM open. 
@ Ignition  CKT 439 to  ECM open. 
e Poor connection  to ECM. 
Solenoids  and relays  are turned  "ON" 
and "OFF" 
by the  ECM,  using internal  electronic switches called 
"drivers".  Each driver  is part  of a group  of four  called 
"Quad-Drivers".  Failure of one  driver  can damage 
any  other  driver  in  the set.  Solenoid  and relay  coil 
resistance  must measure  more than 20 ohms.  Less 
resistance  will cause  early  failure  of the  ECM 
"driver". 
Before  replacing  ECM, be sure  to check  the coil 
resistance  of all  solenoids  and relays  controlled  by the 
ECM.  See ECM  wiring  diagram  for the 
solenoid(s) 
and relay(s) and  the coil  terminal  identification.   

DRIVEABILITY AND EMISSIONS 2.8L (VIN 5) 6E3-A-l l 
CHART A-1 
CLEAR CODES  AND CONFIRM  "CLOSED LOOP " OPERATION  AND NO "SERVICE  ENGINE SOON" LIGHT. 
DISCONNECT 
ECM CONNECTORS.  BATTERY 
FUSE (IN HOLDER) 
IGNITION "ON". 
PROBE 
CUT 419,  WITH  TEST LIGHT 
TO  GROUND. 
- GAGE  FUSE.  SHORT TO GROUND IN 
- FAULTY BULB. @ PROBE CKT 340 & 439  CIRCUIT THAT HAD A 
- OPEN CUT 419. WITH TEST LIGHT TO 
- CKT 419 SHORTED  TO 
REPAIR OPEN IN 
GROUNDS  OR ECM.  CIRCUIT THAT DID NOT 
SEE  QUAD  DRIVER 
CHECK  (CHART 
C-1).