12
Wiper blades
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 ins. Champion X-4803
Fuses
Rating:
Red . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 A
Blue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 A
Yellow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 A
Green . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 A
Torque wrench settingsNm lbf ft
Airbag unit to steering wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 7
Airbag control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 7
Brackets, passenger airbag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 16
Passenger airbag to bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 6
Steering to column . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 18
Chapter 12
Body electrical systems
Aerial - removal and refitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
Aerial mast, electric - removal and refitting . . . . . . . . . . . . . . . . . . . .48
Airbag - general . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
Airbag contact unit - removal and refitting . . . . . . . . . . . . . . . . . . . . .58
Airbag control unit - removal and refitting . . . . . . . . . . . . . . . . . . . . .61
Airbag unit, drivers side - removal and refitting . . . . . . . . . . . . . . . . .56
Airbag unit, passengers side - removal and refitting . . . . . . . . . . . . .59
Anti-theft alarm - general . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
Anti-theft alarm system components - removal and refitting . . . . . . .54
Bracket, passenger airbag unit - removal and refitting . . . . . . . . . . .60
Brake lamp switch - removal and refitting . . . . . . . . . . . . . . . . . . . . .12
Central door locking components - removal and refitting . . . . . . . . .46
Check control system components - removal and refitting . . . . . . . .21
Cigarette lighter - removal and refitting . . . . . . . . . . . . . . . . . . . . . . .15
Clock - removal and refitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Courtesy lamp switch - removal and refitting . . . . . . . . . . . . . . . . . . .10
Direction indicator/lighting switch - removal and refitting . . . . . . . . . .5
Electric door mirror switch - removal and refitting . . . . . . . . . . . . . . . .8
Electric window components - removal and refitting . . . . . . . . . . . . .44
Electric window controls - programming . . . . . . . . . . . . . . . . . . . . . .45
Electrical fault-finding - general information . . . . . . . . . . . . . . . . . . . . .2
Exterior lamp bulbs - renewal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
Facia panel switches - removal and refitting . . . . . . . . . . . . . . . . . . . .7
Front indicator lamp unit - removal and refitting . . . . . . . . . . . . . . . .29
Front foglamp - removal, refitting and adjustment . . . . . . . . . . . . . . .31
Fuses and relays - general . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
General information and precautions . . . . . . . . . . . . . . . . . . . . . . . . . .1
Handbrake “on” warning lamp switch - removal and refitting . . . . . .13
Headlamp aim adjustment motor - removal and refitting . . . . . . . . . .26
Headlamp dim-dip system - general, removal and refitting . . . . . . . .28
Headlamp unit - removal and refitting . . . . . . . . . . . . . . . . . . . . . . . .25
Headlamp washer fluid non-return valve - removal and refitting . . . .43Headlamp wiper motor - removal and refitting . . . . . . . . . . . . . . . . . .40
Headlamps - alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Heated front seats - general . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Horn(s) - removal and refitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Ignition switch and lock cylinder - removal and refitting . . . . . . . . . . .4
Instrument panel - removal and refitting . . . . . . . . . . . . . . . . . . . . . .18
Instrument panel components - removal and refitting . . . . . . . . . . . .19
Interior lamp bulbs - renewal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Interior lamps - removal and refitting . . . . . . . . . . . . . . . . . . . . . . . . .23
Luggage compartment lamp switch - removal and refitting . . . . . . .11
Number plate lamp - removal and refitting . . . . . . . . . . . . . . . . . . . . .33
Oil pressure warning lamp switch - removal and refitting . . . . . . . . .14
Radio/cassette player - removal and refitting . . . . . . . . . . . . . . . . . . .50
Rear lamp unit - removal and refitting . . . . . . . . . . . . . . . . . . . . . . . .32
Reversing lamp switch . . . . . . . . . . . . . . . . . . . . . . . . .See Chapter 7A
Side repeater lamp - removal and refitting . . . . . . . . . . . . . . . . . . . . .30
Speakers - removal and refitting . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
Speedometer cable - removal and refitting . . . . . . . . . . . . . . . . . . . .52
Steering wheel (with airbag) - removal and refitting . . . . . . . . . . . . . .57
Sunroof motor - removal and refitting . . . . . . . . . . . . . . . . . . . . . . . .51
Sunroof operating switch - removal and refitting . . . . . . . . . . . . . . . . .9
Tailgate wiper motor - removal and refitting . . . . . . . . . . . . . . . . . . . .39
Trip computer components - removal and refitting . . . . . . . . . . . . . .20
Wash/wipe switch - removal and refitting . . . . . . . . . . . . . . . . . . . . . .6
Washer fluid reservoir - removal and refitting . . . . . . . . . . . . . . . . . . .41
Washer nozzles - removal and refitting . . . . . . . . . . . . . . . . . . . . . . .37
Washer pump - removal and refitting . . . . . . . . . . . . . . . . . . . . . . . . .42
Windscreen wiper motor and linkage - removal and refitting . . . . . . .38
Wiper arms - removal and refitting . . . . . . . . . . . . . . . . . . . . . . . . . . .36
Wiper blades - renewal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
Wiring diagrams - general . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
12•1
Specifications Contents
Easy,suitable for
novice with little
experienceFairly easy,suitable
for beginner with
some experienceFairly difficult,
suitable for competent
DIY mechanic
Difficult,suitable for
experienced DIY
mechanicVery difficult,
suitable for expert DIY
or professional
Degrees of difficulty
54321
8Electric door mirror switch -
removal and refitting
2
Removal
1Disconnect the battery negative lead.
2Prise the plastic surround from the door
interior handle.
3Free the trim panel from the top edge of the
door by releasing the securing clips. This can
be done using a screwdriver, but it is
preferable to use a forked tool, to minimise
the possibility of damage to the trim panel and
the clips.
4Note the position of the mirror switch wiring
connector in the bracket at the top of the
door, then separate the two halves of the
connector.
5Prise the switch from the door trim panel,
and feed the wiring through the panel.
Refitting
6Refitting is a reversal of removal, but ensure
that the wiring is correctly routed, so as not to
foul the door interior handle mechanism.
9Sunroof operating switch -
removal and refitting
2
Removal
1Disconnect the battery negative lead.
2Prise the courtesy lamp from the roof trim
panel, and disconnect the wiring.
3Remove the two trim panel securing
screws, and withdraw the trim panel from the
roof, disconnecting the wiring from the
sunroof operating switch.
4Release the securing clips, then pull the
switch from the rear face of the trim panel.
Refitting
5Refitting is a reversal of removal.
10Courtesy lamp switch -
removal and refitting
2
Removal
1Disconnect the battery negative lead.
2Open the door and remove the switch
securing screw.
3Withdraw the switch from the door pillar,
and pull the wiring out sufficiently to prevent it
from springing back into the pillar.4Disconnect the wiring and remove the
switch.
Refitting
5Refitting is a reversal of removal.
11Luggage compartment lamp
switch - removal and refitting
2
Removal
1Disconnect the battery negative lead.
2Open the boot lid or tailgate, as applicable,
and remove the switch securing screw.
3Withdraw the switch from the body panel,
and pull the wiring out sufficiently to prevent it
from springing back into the body.
4Disconnect the wiring and remove the
switch.
Refitting
5Refitting is a reversal of removal.
12Brake lamp switch - removal
and refitting
2
Removal
1Disconnect the battery negative lead.
2Remove the lower trim panel from the
driver’s footwell.
3Disconnect the wiring plug from the brake
lamp switch, then twist the switch
anti-clockwise and remove it from its bracket.
Refitting
4Refitting is a reversal of removal.
13Handbrake “on” warning
lamp switch - removal and
refitting
3
For access to the switch, the handbrake
lever must be removed. Removal and refitting
of the switch is described as part of the
handbrake lever removal and refitting
procedure, in Chapter 9.
14Oil pressure warning lamp
switch - removal and refitting
3
Removal
1Disconnect the battery negative lead.
2The switch is screwed into the oil pump, on
the inlet manifold side of the engine. On 1.4
and 1.6 litre (except C16 NZ2), models the
switch projects at right-angles to the
crankshaft axis, while on C16 NZ2, 1.8 and
2.0 litre models it is parallel to the crankshaft
(see illustration).
3In most cases the switch can be reached
quite easily from above. However, on some
models access will be easier if the front of the
vehicle is jacked up and supported on axle
stands (see “Jacking and Vehicle Support”)
(ensure that the handbrake is securely
applied) and the front right-hand roadwheel is
removed.
4Disconnect the switch wire and use a
spanner to unscrew the switch (see
illustration). As you withdraw the switch,
swiftly plug the hole in the oil pump to
minimise the loss of oil and to prevent the
entry of dirt.
Refitting
5Refitting is the reverse of the removal
procedure; tighten the switch securely but do
not overtighten it, reconnect its wire, then
check and if necessary top-up the oil level, as
described in Chapter 1. Wash off any spilt oil
and check for leaks when the engine is
restarted.
15Cigarette lighter - removal
and refitting
2
Removal
1Disconnect the battery negative lead.
2Slide the ashtray/cigarette lighter assembly
from the facia, then disconnect the wiring and
slide the illumination bulb from the cigarette
lighter.
Body electrical systems 12•5
14.4 Unscrewing the oil pressure warning
lamp switch -
SOHC model (engine removed)14.2 Oil pressure warning lamp switch
(arrowed) viewed from underneath vehicle
- SOHC model
12
Tape the wiring to the door
pillar, to prevent if falling
back into the door pillar.
Alternatively, tie a piece of
string to the wiring to retrieve it.
41Washer fluid reservoir -
removal and refitting
2
1Disconnect the battery negative lead.
Models without headlamp wash
Removal
2Disconnect the wiring from the washer
pump.
3Disconnect the washer fluid hose from the
pump. Be prepared for fluid spillage.
4Remove the screw(s) securing the reservoir
to the body, and withdraw the reservoir.
Refitting
5Refitting is a reversal of removal.
Models with headlamp wash
Removal
6On models with headlamp wash, the
reservoir is in two sections, the upper section,
which can be removed from the engine
compartment, and the lower section, which
must be removed from under the wheel arch.
7Disconnect the wiring from the headlamp
wash non-return valve in the top of the
reservoir.
8Disconnect the washer fluid hoses from the
non-return valve. Be prepared for fluid spillage.
9Remove the screw securing the upper
section of the reservoir to the wing panel.
10Loosen the plastic collar securing the
upper section of the reservoir to the lower
section, then withdraw the upper section of
the reservoir from the engine compartment.
11To remove the lower section of the
reservoir, continue as follows.
12Apply the handbrake, then jack up the
front of the vehicle, and support on axle
stands (see “Jacking and Vehicle Support”)
positioned under the body side members.
13Remove the securing screws, and
withdraw the plastic cover from thebumper/front wing to expose the lower
section of the reservoir.
14Remove the horns, (Section 22).
15Remove the wheel arch liner, (Chapter 11).
16Disconnect the wiring and the fluid hoses
from the washer pump. Be prepared for fluid
spillage.
17Unscrew the bolts securing the
horn/reservoir support bracket and the
reservoir to the body, then withdraw the
bracket and the reservoir (see illustration).
Refitting
18Refitting is a reversal of removal.
42Washer pump -removal and
refitting
2
1Disconnect the battery negative lead.
Models without headlamp wash
Removal
2Disconnect the wiring and the fluid hose
from the pump. Be prepared for fluid spillage.
3Pull the pump from the reservoir, being
prepared for fluid spillage if the reservoir still
contains fluid.
4Examine the condition of the sealing
grommet, and renew if necessary, and clean the
gauze filter at the end of the pump pick-up tube.
Refitting
5Refitting is a reversal of removal.
Models with headlamp wash
6Apply the handbrake, then jack up the front
of the vehicle, and support on axle stands
positioned under the body side members.
7Remove the securing screws, and withdraw
the plastic cover from the bumper/front wing
to expose the lower section of the fluid
reservoir.
8Remove the wheel arch liner, (Chapter 11).
9Proceed as described in paragraphs 2 to 5
inclusive.
43Headlamp washer fluid
non-return valve -removal
and refitting
2
Removal
1The valve is located on a bracket attached
to the upper section of the washer fluid
reservoir (see illustration).
2Disconnect the battery negative lead.
3Disconnect the wiring and the fluid hoses
from the valve. Be prepared for fluid spillage.
4Remove the screw securing the valve
bracket to the reservoir, and withdraw the
valve.
Refitting
5Refitting is a reversal of removal.
44Electric window components
- removal and refitting
3
Note: Whenever any of the electric window
components are removed, after refitting the
components, the electric window controls
must be programmed, as described in
Section 45.
1Disconnect the battery negative lead.
Rear door-mounted switches
Removal
2Prise the plastic surround from the door
interior handle.
3Carefully prise the switch from its location,
and disconnect the wiring plug.
Refitting
4Refitting is a reversal of removal, but make
sure that the wiring is routed so that it does
not foul the electric window or lock operating
components.
Body electrical systems 12•15
43.1 Headlamp washer fluid non-return valve (arrowed)41.17 Horn/washer fluid reservoir support bracket securing bolt
(arrowed) - model with headlamp wash
12
Centre console-mounted
switches
Removal
5The switches must be removed as a
complete assembly, and cannot be
dismantled. If one of the switches is faulty, the
complete assembly must be renewed.
6Remove the rear section of the centre
console, as described in Chapter 11.
7Release the securing clips, and withdraw
the switch assembly through the top of the
centre console.
Refitting
8Refitting is a reversal of removal.
Operating motors
9Remove the door window regulator, as
described in Chapter 11.
10To remove the motor assembly from the
front door window regulator, unscrew the
three motor securing nuts, and the single
screw securing the pulse pick-up unit to the
regulator assembly. Withdraw the motor,
complete with the pulse pick-up unit. Note
that if the motor or pick-up unit is/are faulty,
the two components must be renewed as an
assembly, as no spare parts are available (see
illustration).
11The motor assembly fitted to the rear door
window regulator is an integral part of the
regulator, and no attempt should be made at
dismantling. If faulty, the complete
motor/regulator assembly must be renewed,
as no spares are available.
45Electric window controls -
programming
1
1Whenever the battery is disconnected, or any
of the electric window components are removed,
on completion of work, the electric window
controls must be programmed as follows.
2Close all doors, and switch on the ignition.
3Close one of the windows by pressing the
relevant operating switch. Press and hold the
switch for a further five seconds after the
relevant window has fully closed.4Repeat the procedure for the remaining
window(s).
46Central door locking
components -removal and
refitting
3
1Disconnect the battery negative lead.
Electronic control module
Removal
2The module is mounted in the driver’s
footwell, behind the side trim panel.
3Remove the driver’s footwell side trim
panel, as described in Chapter 11.
4Unscrew the two securing nuts, and lift the
module from the body panel (see
illustration).
5Depress the retaining clip to release the
wiring plug, then withdraw the module.
Refitting
6Refitting is a reversal of removal.
Operating switch
Removal
7The operating switch takes the form of a
microswitch, mounted inside the door at the
rear of the exterior handle assembly.8Remove the door inner trim panel, as
described in Chapter 11.
9Peel back the plastic insulating sheet
sufficiently to gain access to the exterior
handle.
10Unclip the microswitch from the rear edge
of the exterior handle assembly, and
disconnect the switch wiring plug from the
door wiring harness, then withdraw the switch
(see illustration).
Refitting
11Refitting is a reversal of removal.
Door lock operating motor
Removal
12Remove the door lock, as described in
Chapter 11.
13Disconnect the lock operating rod from
the motor.
14Remove the two securing screws, and
withdraw the motor from the lock assembly.
Refitting
15Refitting is a reversal of removal.
Tailgate/boot lid lock operating
motor
Removal
16On Hatchback models, extract the
securing screws and remove the rear tailgate
trim panel.
17Remove the two securing screws, and
manipulate the motor to disconnect the lock
operating rod.
18Withdraw the motor and disconnect the
wiring plug (see illustration).
Refitting
19Refitting is a reversal of removal.
Fuel filler flap lock operating
motor
Removal
20Remove the right-hand rear quarter trim
panels, as described in Chapter 11.
21Disconnect the wiring plug from the rear
of the motor (see illustration).
12•16Body electrical systems
44.10 Front door electric window motor
securing nuts and pulse pick-up securing
screw (arrowed)
46.10 Central door locking operating
microswitch (arrowed) in driver’s door46.18 Disconnecting the wiring plug from
the tailgate lock operating motor -
Hatchback model46.4 Unscrewing a central door locking
control module securing nut
22Unscrew the two screws securing the
motor to the mounting bracket, then
manipulate the motor to disconnect the lock
operating rod. Withdraw the motor.
Refitting
23Refitting is a reversal of removal.
47Aerial - removal and refitting
3
Removal
1On models with an electric aerial,
disconnect the battery negative lead.
2Remove the left-hand rear quarter trim
panel, as described in Chapter 11.
3Remove the screw securing the earth
lead(s) to the body panel (see illustration).
4Remove the screw securing the aerial
bracket to the body panel, then ensure that
the aerial is fully retracted, and pull it through
the grommet in the bodywork into the luggage
compartment. Disconnect the wiring plug on
models with an electric aerial, and disconnect
the aerial lead (see illustrations).
Refitting
5Refitting is a reversal of removal, but ensure
that the rubber grommet is correctly seated in
the bodywork.
48Aerial mast, electric -
removal and refitting
3
Removal
1The mast on “factory fitted”, fully automatic
electric aerials, can be replaced separately.
2Extend the aerial as far as possible, by
switching on the radio.
3Unscrew the mounting nut.
4Pull the sprung sleeve upwards and clear of
its base.
5The assembly can now be removed from
the clutch mechanism, by pulling the
assembly upwards.
Refitting
6Insert the ball end of the mast assembly
into the base.7Carefully push the mast assembly down as
far as possible, until it engages into the clutch
mechanism (see illustration).
8Switch the radio off to retract the aerial.
9If the aerial does not fully retract into its
base, guide the remaining mast into the base
by hand.
10Insert the sprung sleeve into the base and
tighten the mounting nut.
11Check the aerial works properly by turning
the radio on and off a few times.
49Speakers - removal and
refitting
2
1Disconnect the battery negative lead.
Facia-mounted speaker
Removal
2Using a thin-bladed screwdriver, carefully
prise the speaker from the top of the facia
panel. Take care not to damage the facia trim
(see illustration)
3Disconnect the wiring and withdraw the
speaker. If desired, the plastic trim panel can
be unclipped from the top of the speaker.
Refitting
4Refitting is a reversal of removal.
Front door-mounted speaker
Removal
5Remove the door inner trim panel, as
described in Chapter 11.
Body electrical systems 12•17
47.4A Unscrewing the radio aerial bracket
securing screws - electric aerial
49.2 Removing a facia-mounted speaker
(viewed through windscreen)48.7 Push the mast assembly down, until it
engages in the clutch mechanism47.4B Disconnecting the aerial lead -
electric aerial
47.3 Radio aerial earth lead securing
screw (arrowed) - electric aerial46.21 Disconnecting the wiring plug from
the fuel filler flap operating motor -
Hatchback model
12
Always clean the aerial mast
in an upwards direction. This
should minimise dirt being
forced down, into the mast
sections.
Always clean the aerial mast
in an upwards direction. This
should minimise dirt being
forced down, into the mast
sections.
12•22Body electrical systems
Explanations of abbreviations used in wiring diagrams
ABSAnti-lock braking system
ACAir conditioning
AZVTrailer hitch
ATAutomatic transmission
ATCAutomatic temperature control
BRTrip (on-board) computer
CCCheck control system
CRCCruise control
DDiesel
DSTheft protection
DTTurbo Diesel
DWAAnti-theft warning system
DZMTachometer
EFCElectric folding roof (Convertible)
EKSPinch guard (electric windows)
EMPRadio
EUREuronorm (emission control standard)
engine
EZ + ElPlus ignition system (with self-
diagnosis)
EZVEcotronic
FHElectric windows
GBGreat Britain
HSHeated rear window
HWRear window wiper
HZGHeating
HRLLuggage compartment lampINSInstrument panel
IRLCourtesy lamps
KATCatalytic converter
KBSWiring harness
KVContact breaker distributor
L3.1Bosch Jetronic fuel injection system
LCDLiquid crystal display (LCD)
instruments
LHDLeft-hand drive
4WDFour-wheel-drive
LWRHeadlamp aim adjustment
M1.5Bosch Motronic M1.5 engine
management system
M2.5Bosch Motronic M2.5 engine
management system
MOTMotronic (general)
MTManual gearbox
MULMultec fuel injection system
NNorway
NSFront foglamps
NSLRear foglamps
OELOil level/pressure check system
OPTOptional equipment
PBSLPark and brake shift block
(automatic transmission, selector
lever in position ‘P’)P/NPark/neutral (automatic transmission)
POTPotentiometer
RCRear suspension level control
system
RFSReversing lamps
RHDRight-hand drive
SSweden
SDSunroof
SHHeated seats
SRAHeadlamp washers and wipers
TANKFuel level sender unit
TDTurbo Diesel
TEMPTemperature gauge
TFLDaytime driving lamps
TKSCourtesy lamp (door pillar) switches
TSZITransistorised ignition (inductive-
triggered) system
VGSCarburettor
WEGOdometer frequency/roadspeed
sensor
WHRRear suspension level control
system
WSWarning buzzer
ZVCentral locking
ZYLCylinder
Colour codes
BLBlue
HBLLight blue
BRBrown
GEYellow
GRGrey
GNGreenRTRed
WSWhite
SWBlack
LILilac
VIViolet
Wiring identification
Example: GEWS 1.5
GE -Wire basic colour
WS -Wire tracer colour
1.5 -Wire cross-section in mm
2
Note: Not all items shown are fitted to all models. Refer to Section 62 (Chapter 12) for details of diagram usage.
Wiring diagrams 12•23
12
Key to wiring diagrams for 1989 models
E1Sidelamp - left406
E2Tail lamp -left302, 380, 407
E3Number plate lamp413
E4Side lamp right409
E5Tail lamp right382, 410
E6Engine compartment lamp416
E7Headlamp main beam - left437
E8Headlampmain beam - right438
E9Headlampdipped beam - left384, 439
E10Headlamp dipped beam - right386, 440
E11Instrument illumination lamps328 to 329
E12Gear selector lever illumination lamp (automatics)799
E13Luggage compartment lamp485
E14Courtesy lamp487
E15Glovebox lamp599
E16Cigarette lighter illumination lamp598
E17Reversing lamp - left497
E18Reversing lamp - right498
E19Heated rearwindow572
E20Front foglamp -left448
E21Front foglamp - right447
E24Rear foglamp - left454
E25Seat heater -front left575
E30Seat heater - front right579
E32Clock illumination lamp552
E38Trip computer illumination lamp539
E39Rear foglamp - right455
E41Courtesy lamp (with delay)488 to 490
E50Kerb lamp - driver’s door635
E51Kerb lamp - passenger door653
F1 toFuse (in fusebox)Various
F30
F32Fuse - mixture preheating (not UK)232
F33Fuse - electronic carburettor (not UK)201
F34Fuse (in relay box, engine compartment)834
F35Voltage stabiliser302
F36Fuse - fuel filter heating (Diesel models)866
G1Battery101
G2Alternator110
G3Battery - Diesel models846
G6Alternator - Diesel models850 to 852
H2Horn591
H3Direction indicator warning lamp318, 320
H4Oil pressure warning lamp310
H5Brake fluid level warning lamp313
H6Hazard warning flasher warning lamp470
H7Alternator charge warning lamp310
H8Headlamp main beam warning lamp322
H9Brake lamp - left388
H10Brake lamp - right390H11Direction indicator lamp - front left472
H12Direction indicatorlamp - rear left473
H13Direction indicator lamp - front right481
H14Direction indicator lamp - rear right482
H16Glow plug warning lamp (Diesel models)323
H17Trailer direction indicator warning lamp321
H18Horns (twin)592, 593
H19Headlamps-on warning buzzer494, 495
H21Handbrake-on warning lamp315
H23Radio/cassette player585, 586
H25Door mirror heater warning lamp678
H26ABS warning lamp319
H30Engine fault warning lamp324
H33Direction indicator side repeater lamp - left476
H34Direction indicator side repeater lamp - right478
H42Automatic transmission warning lamp325
H45Four-wheel-drive warning lamp327
H46Catalytic converter temperature warning lamp (not UK)329
K1Relay-heated rear window571 to 572
K5Relay - front foglamps448 to 450
K6Relay - air conditioning (not UK)801 to 802
K7Relay - air conditioning blower (not UK)808 to 809
K8Relay - intermittent windscreen wipe503 to 506
K9Relay - headlamp wash522 to 523
K10Relay - direction indicator/hazard warning flashers467 to 469
K20HEI ignition control unit122 to 124
K25Relay - glow plugs (Diesel models)856 to 859
K30Relay - intermittent rear window wipe515 to 517
K35Relay - door mirror heater683 to 685
K37Central locking control unit606 to 612
K45Relay - mixture preheating (not UK)231 to 232
K47Relay - surge arrester (ABS)702 to 703
K50ABS control unit707 to 721
K51Relay - cooling fan830 to 831
K54Electronic carburettor control unit (not UK)203 to 226
K55Relay - electronic carburettor (not UK)203 to 206
K57Fuel injection control unit (not UK)139 to 161
K58Relay -fuel pump (not UK)162 to 163
K59Relay - daytime running lamps (not UK)420 to 426
K61Motronic M4.1 control unit170 to 194
K62Dim-dip control unit428 to 432
K63Relay - horn593 to 594
K64Relay - air conditioning blower (not UK)802 to 803
K67Relay -cooling fan827 to 828
K68Relay -fuel injection system294 to 299, 196 to 199
K69Motronic M2.5 control unit267 to 297
K71Ride control unit (not UK)739 to 754
K80Relay -fuel filter heater (Diesel models)865 to 866
K82Relay - engine revolution862 to 863
K83Four-wheel-drive control unit725 to 731 NoDescriptionTrackNoDescriptionTrack
12•24Wiring diagrams
K84MSTS ignition control unit247 to 256
K85Automatic transmission control unit771 to 797
K86Check control unit370 to 392
K87Relay - auxiliary cooling fan833 to 834
K88Catalytic converter temperature control unit (not UK)760 to 762
K89Relay - rear fog lamps444 to 447
K90Relay - air conditioning compressor (not UK)820 to 821
K93Relay - air conditioning compressor (not UK)821 to 822
L1Ignition coil121 to 122, 133 to 134, 174 to 175,
225 to 226, 243 to 244, 261 to 262
M1Starter motor105 to 106
M2Windscreen wiper motor501 to 504
M4Cooling fan motor113
M6Headlamp wiper motor -left525 to 527
M7Headlamp wiper motor - right529 to 531
M8Rear window wiper motor513 to 515
M13Sunroof motor692 to 694
M18Central locking motor - driver’s door607 to 610
M19Central locking motor - left rear door622 to 624
M20Central locking motor - right rear door626 to 628
M21Fuel pump163, 196, 299
M26Electric aerial motor584 to 585
M30Door mirror motor and heater - driver’s door674 to 676
M31Door mirror motor and heater - passenger door680 to 682
M32Central locking motor - passengerdoor614to617
M33Idle speed adjuster146 to 149, 183 to 184, 277 to 278
M37Central locking motor - boot lid/tailgate618 to 621
M39Headlamp aim adjustment motor -left557 to 560
M40Headlamp aim adjustment motor - right561 to 564
M41Central locking motor - fuel filler flap623 to 625
M43Ride control actuator - front left (not UK)739 to 741
M44Ride control actuator - front right (not UK)743 to 745
M45Ride control actuator -rear left (not UK)747 to 749
M46Ride control actuator - rear right (not UK)751 to 753
M47Electric window motor - front left636 to 640
M48Electric window motor - front right654 to 658
M49Electric window motor - rear left642 to 646
M50Electric window motor - rear right660 to 664
M55Washer fluid pump518 to 519
P1Fuel gauge304
P2Coolant temperature gauge306
P3Clock551
P4Fuel level sender unit304
P5Coolant temperature sensor306
P7Tachometer308
P8Oil pressure gauge341
P9Voltmeter339
P10Oil pressure sensor341
P11Airflow meter (Motronic M4.1)185 to 189
P12Coolant temperature sensor178, 272
P13Trip computer outside air temperature sensor542 to 543
P14Distance sensor (not UK)336 to 337P17ABS wheel sensor - front left707
P18ABS wheel sensor -front right710
P19ABS wheel sensor -rear left712
P20ABS wheel sensor - rear right714
P21Speedometer frequency sensor (not UK)332
P23Pressure sensor 249 to 250
P24Oil temperature sensor251
P24Automatic transmission fluid temperature sensor795
P27Brake pad wear sensor - front left375
P28Brake pad wear sensor - front right375
P29Inlet manifold temperature sensor (not UK)207 to 208
P30Coolant temperature sensor209 to 210, 150
P31Throttle position sensor (not UK)209 to 211
P32Oxygen sensor - heated (not UK)193 to 194, 291 to 292
P33Oxygen sensor157
P34Throttle position sensor158 to 160, 780
P35Crankshaft speed/position sensor189 to 191, 223 to 225,
281 to 282
P39Trailer bulb failure sensor392 to 394
P43Electronic speedometer336
P44Air mass meter (Motronic M2.5)294 to 296
P45Automatic transmission input speed sensor787 to 788
P46Knock sensor284 to 285
P47Distributor ‘Hall-effect’ sensor (Motronic M2.5)287 to 288
P48Automatic transmission distance sensor785 to 786
P50Catalytic converter temperature sensor (not UK)761 to 762
R2Carburettor preheating116, 228
R3Cigarette lighter596 to 597
R5Glow plugs (Diesel models)858 to 859
R7Mixture preheating (not UK)232
R12Automatic choke117
R15Mixture adjustment potentiometer (not UK)155 to 157
R19Cooling fan motor resistor828, 848
S1Ignition switch102 to 106, 851 to 852
S2.1Lighting switch404 to 407
S2.2Courtesy lamp switch487
S2.3Instrument illumination lamp dimmer328
S3Heater blower switch837 to 844
S4Heated rear window switch570 to 571
S5.2Dipped beam switch438, 439
S5.3Direction indicator switch480 to 482
S5.4Sidelamp switch401 to 402
S7Reversing lamp switch497
S8Brake lamp switch462
S9.2Windscreen wiper switch501 to 504
S9.5Rear window wash/wiper switch516 to 518
S10Automatic transmission switch770 to 776
S11Brake fluid level warning sensor313
S13Handbrake-on warning switch315
S14Oil pressure switch310
S15Luggage compartment lamp switch485
S17Passenger door courtesy lamp switch490 Key to wiring diagrams for 1989 models (continued)
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