Page 40 of 962

2-1. ENGINE
Cond it ion
Poor starting
(Hard starting)
Possible cause
Starter will not run
1. Main fuse blown off
2. Contact not closing in main switch, or this
switch open-circuited
3. Run-down battery
4. Defective magnetic switch of starter
5. Loose battery terminal connection
6. Defective brushes in starter
7. Loose battery cord connection
8. Open in field or armature circuit of starter.
Correction
Replace
Repair or replace
Recharge
Replace
Clean and retighten
Replace
Retighten
Repair or replace
No sparking
1. Defective spark plugAdjust gap, or replace
2. High tension cord short-circuited (grounded)Repair or replace
3. Cracked rotor or cap in distributorReplace
4. Defective signal generator or ignitorReplace
5. Maladjusted signal rotor air gap.Adjust
6. Contact not closing positively in main switch,Replace
or this switch open-circuited
7. Loose or blown fuseSet right or replace
8. Improper ignition timingAdjust
9. Defective ignition coil.Replace
Faulty intake and exhaust systems
1. Carburetor out of adjustment
2. Fuel pump not discharging adequately
3. Clogged fuel filter
4. Defective choke mechanism
5. Loose intake manifold
6. Dirty and clogged carburetor
7. Float level out of adjustment
8. Clogged fuel hose or pipe
9. Not enough fuel in the tank
10. Malfunctioning fuel cut solenoid valve
Adjust
Replace
Clean, or replace
Repair or replace
Retighten
Disassemble and clean
Adjust
Clean or replace
Refill
Check solenoid valve for
proper operation and
replace if necessary
Abnormal engine internal condition
1. Ruptured cylinder head gasket
2. Improper valve clearance
3. Weakened or broken valve spring
4. Loose manifold, permitting air to be
drawn in
5. Worn pistons, rings or cylinders
Replace
Adjust
Replace
Retighten and, as neces-
sary, replace gasket
Replace worn rings and
pistons and rebore as
necessary
2-2
Page 147 of 962

Fuel Pulp
A mechanical fuel pump is mounted on the
cylinder head.
The diaphragm in fuel pump is actuated from
the cam on the engine camshaft, through a fuel
pump rod and a rocker arm of fuel pump. A
rocker arm rides on the cam through the fuel
pump rod and moves the pump diaphragm up
and the fuel pump feeds the fuel into carburetor.
A fuel return circuit is provided in this pump in
order to avoid “vapor lock”. When the float
chamber refuses to admit fuel, a slight pressure
buildup occurs on the discharge side of the
pump and this buildup causes the fuel to flow
through the return circuit to the fuel tank. In
other words, the fuel pump is kept in action as
long as the engine is running, so that the con-
stant flow of fuel through the pump keeps it
cool.
2
Fig. 4-2-8
Fig. 4-2-6
Fuel Filter
Fuel filter is located at the front part of fuel
tank, inside the right-hand side of chassis.
Fuel enters the filter through its inlet hose and,
after passing through filtering element, comes
out of its outlet hose communicated to the fuel
pump. This filter is not meant to be disassem-
bled. It is of cartridge type, consisting of a
filtering element in a plastic case.
1
1. Fuel pump
2. inlet hose
3. Outlet hose4. Return hose
6
1. Inlet
2. Outlet
Fig. 4-2-9
1.Inlet
2.Outlet
3.Return tube
4.inlet valve
5.Outlet valve
6.Diaphragm
7.Rocker arm
8.Fuel pump rod
Fig. 4-2-7
4-32
Page 465 of 962
21-14. FUSE BOX
The fuses in the fuse box is wired as follows.
Head light (R)
Fuse box
Head light (L)Battery7
Horn, Interior light, Door warning
buzzer, ctock (optional)
Stop light
Hazard warning light-W/GI10AW,YI
Cigarette lighter (optional),
Radio (optional)
-w’B++-B7Ignition coil, Fuel cut solenoid,
TWSV, MCSV, vent solenoid,-B/W15A
3
BIBI-
ECM
Heater blower motor-L9
Rear defogger (optional)-Y/G15A
Wiper motor, washer motor-Y/El15A:: BIBI-
Turn signal light, Back-up light-Y10A
Illumination light, License light,
Meter illumination light
-R’y++lFront position and tail light (RI,
Side marker light (RI--RIG5A:: RIB
Lighting switch
Front position and tail light (L), --R,a,
Side marker light (L)
-t
-c
Mainswitch
Tostarter
B/R--,
-
21-18