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IGNITION SYSTEM-Service Adjustment Procedures 8-113
SPARK TEST - ENGINE CANNOT BE CRANKED
If spark test is performed by cranking while the catalyst is hot,
unburned gas will be supplied to the catalyst, and this is not de-
sirable to the catalyst.
For this reason, use the following methods which allow spark test
to be performed without cranking.
1. Remove the distributor cap.
2. Check signal rotor position in relation to the pick-up. If it is not
the position shown in the illustration, turn the crankshaft man-
ually so that the projection of the signal rotor is moved away
from the center part of the pick-up. In order words, the signal
rotor should be positioned so that current can flow to the
ignition coil.
3. Disconnect the high tension cable from the center tower of
the distributor cap, and hold the end of the cable about 5 - 10
mm (.2 - .4 in.) away from the cylinder block of the engine.
4. Turn the ignition switch to “ON”. Then, when a piece of metal
(the tip of a screwdriver for instance) is inserted into the de-
tection coil of the pick-up and then moved away, a spak can be
generated.
+
!:’
Secondary cable 5-10 km
(.2-.4 in.)
5EL0
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IGNITION SYSTEM - Distributor
DISTRIBUTOR
DISASSEMBLY AND REASSEMBLY
8-119
Disassembly steps
1. Breather
2. Distributor cap
3. Packing
4. Contact carbon
5. Rotor
6. Vacuum control
7. Ground wire
8. Lead wire
l + Adjustment of air gap
9. Igniter
4* 10. Rotor shaft
+*** 11. Signal rotor
l * 12. Breaker plate
4* 13. Spring retainer
4* 14. Governor spring
15. Governor weight
16. Lock pin
- Vehicles for
California
Vehicles except
for California
8
4**+ 17. Driven gear
18. Washer
19. “0” ring
20. Distributor shaft
21. Washer
22. Oil seal
23. Distributor housing
NOTE
(1) Reverse the disassembly procedures to reassemble.
(2) +e : Refer to “Service Points of Disassembly”.
(3) Hw: Refer to “Service Points of Reassembly”.
(4)
q : Non-reusable parts
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8-120 IGNITION SYSTEM - Distributor
6ELO6i
ti Pin punch
II
1ELlOi
SERVICE POINTS OF DISASSEMBLY
10. DISASSEMBLY OF ROTOR SHAFT/l 1. SIGNAL ROTOR
Place igniter base on soft base (wooden block) and lightly tap
rotor shaft to remove it from signal rotor.
13. DISASSEMBLY OF SPRING RETAINERI14. GOVERNOR
SPRING
Remove two spring retainers with pliers and then remove two
governor springs.
17. DISASSEMBLY OF DRIVEN GEAR
(1) Mark location of driven gear on distributor shaft.
(2) Place driven gear on soft base (wood block) so that spring
pin can be removed.
(3) Using a pin punch, remove spring pin.
INSPECTION
Check according to the following provisions and repair or replace
anything faulty.
CAP ROTOR
(1) Ensure there are no cracks in the cap.
(2) Ensure that the electrodes of the cap and of the rotor are
undamaged.
(3) Wipe off any dirt from the cap or the rotor.
SERVICE POINTS OF REASSEMBLY
Before servicing be sure to clean and inspect all parts.
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METERS AND GAUGES-Specifications /Troubleshooting 8425
TORQUE SPECIFICATIONS
Items Nm ft.lbs.
Water temperature gauge unit 8-10 6-7
SEALANTS AND ADHESIVES
Items
Water temperature gauge unit threaded portion Specified sealants and adhesives
3M nut locking No. 4171 or equivalent Quantity
As required
TROUBLESHOOTING
TACHOMETER NOBHH-
Inspection items
Symptom
The tachometer fails to operate
I The tachometer pointer is faulty
NOTE
Number in circle indicates inspection sequence.
FUEL GAUGE
Inspection items
Symptom
The fuel gauge fails to operate
The fuel gauge pointer is faulty
NOTE
Number in circle indicates inspection sequence.
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METERS AND GAUGES - Indicators and Warning Lights 8-141
INDICATORS AND WARNING
LIGHTS
Symbol
Operation
Turn signal indicator
+e3 This indicator flashes, as do the same side of turn-signal light
flashes. If the turn-signal light is burnt out, the blinking of
indicator slows down.
This indicator is common with hazard light.
0
High beam indicator
- This indicator illuminates when the headlights are on high
= beam.
=
* Door-ajar warning light
This warning light comes on when the door is either open or
not completely closed.
4 Fasten seat belt indicator
This indicator goes on for four to eight seconds when the
ignition key is in “ON” position, even if the driver has fastened
his seat belt.
BRAKE
Brake warning light
This warning light comes on when the ignition key is in “ON”
position, and goes off after the engine has started. This
warning light comes on when the parking brake is applied
or brake fluid level falls less than the specific level.
III Charging warning light This warning light comes on when the ignition key is in
- + “ON” position, and goes off after the engine has started.
This warning light comes on when the drive belt breaks
or the trouble occurs in the charging system.
Oil pressure warning light This warning light comes on when the ignition key is in “ON”
P position, and goes off after the engine has started. This
warning light comes on when the oil fails or the trouble
occurs in the oil circulating system.
00
Overdrive indicator
This indicator will illuminates when the overdrive control
OFF
switch is switched to the “OFF” position.
68R0133
A/T
A/T oil temperature warning light This A/T oil temperature warning light comes on when
TEMP automatic transmission fluid temperature becomes abnor-
mally high.
68WO68
Free-wheeling hub indicator
YEL This indicator comes on when the automatic free-wheeling
hubs are locked.
68WO80
z4 4WD indicator This indicator will light up when the transfer case shift lever is
shifted to the four wheel driving position (either the “4H” or the
“4L” position) and the ignition key is in the “ON” position.
CHECK
EGR
EGR warning light The EGR warning light will illuminate every 50,000 miles of
driving. When this occurs, bring the vehicle to an authorized
dealter to have the EGR system checked.
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8-144
COLUMN SWITCH LIGHTING
SYSTEM -Specifications
Items Specifications
Lighting switch
Rated load A 0.17-0.27
Voltage drop (at 12V and the rated load) V 0.2 or less
Dimmer-passing switch
Dimmer switch
Rated load A
Upper bearm 16.1-18.7
Lower beam 9.4-10.8
Voltage drop (at 12V and the rated load) V 0.2 or less
Passing switch
Rated load A I
Upper beam I
16.1-18.7
Lower beam 0.17-0.27
Voltage drop (at 12V and the rated load)
V 0.2 or less
Turn signal switch
Rated load A
TB-FL, TB-FR 2.2-2.8
TB-RL, TB-R R 4.2-4.8
ST-RL, ST-RR 4.2-4.8
Voltage drop (at 12V and the rated load)
V 0.2 or less
HAZARD WARNING SWITCH
Items Specifications
I Voltage drop (at 12V the rated load) V 0.1 or less
I
DIMMER CONTROL SWITCH
Items Specifications
Type Variable-resistance type
Rated load n 15 (Min.)-26.6 (Max.)
Voltage drop (at 14V the rated load) V 0.15 or less
SERVICE SPECIFICATIONS
Items Specifications
Limit
Headlight intensity cd 20,000 or more
TORQUE SPECIFICATIONS
I
Items Nm ft.lbs.
N08lb
Steering wheel lock unt 35-45 I. 26-33
I
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8-164 WIPER AND WASHER SYSTEM -Specifications
COLUMN SWITCH
L
Specifications
Wiper-washer switch
Wiper switch
Rated load A
Low
intermittent
High
Lock
Voltage drop (at
Washer switch
Rated load A
Voltage drop (at 2V and the rated load) V
2V and the rated load) V
/
Headlight washer switch I
Rated load A
Voltage drop (at 12V and the rated load) V
REAR WIPER AND WASHER
Items
Wiper motor
Motor type
Braking system
Revolution under no-load
m
Nominal torque Nm (ftlbs.)
Wiper blade
Wiping angle
Blade length mm (in.)
Window washer motor and pump
Motor type
Pump type
Power consumption A
Allowable period of continuous use
With washer fluid
Empty operation sec.
Nozzle jet-spray pressure kPa (psi) 78 (11.4) or more
Tank capacity lit. (U.S.qts., Imp.qts.) 1 .I (1.2, 1 .O) or more 3.5
0.17-0.27
4.5
18
0.2 or less
3
0.5 or less
0.5
0.2 or less
Specifications
Ferrite magnet type
Dynamic braking sytem
4025
8 (6)
108
380(15)
Direct current ferrite magnet type
Centrifugal type
3.5 or less
Max. 60
Max. 20
REAR WIPER AND WASHER SWITCH
Items Specifications
Rated load A
Wiper switch 3
Washer switch 5
Voltage drop (at 12V and the rated load) V 0.1 or less
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WIPER AND WASHER SYSETM - Specifications / Special TOOIS 8-165
TORQUE SPECIFICATIONS N08KLb-
Items Nm
Windshield wiper pivot shaft installing nut
IO-16 Windshield wiper arm locking nut
IO-16 Windshield wiper motor
7-10 Steering wheel lock nut
35-45 Rear wiper pivot shaft installing nut
8-12 Rear wiper arm locking nut
7-10 Rear wioer motor
7-10
SPECIAL TOOLS NOEKG-B
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