Page 904 of 1865
7B TROUBLESHOOTING (G4A-EL)
86U07B-044
Noise and vibration
Drive the vehicle in 1st gear (Hold mode) and check for abnormal noise or vibration.
Note
Abnormal noise and vibration can also be caused by the torque converter, drive shaft or
differential. Therefore, checking of cause must be made with extreme care.
P Range Test
1. Shift into P range on a gentle slope, release the brake and check that the vehicle does not roll.
2. Shift into P range while driving the vehicle at maximum of 4 km/h (2.5 mph) on a level surface, and
check that the vehicle stops.
7B-38
Page 920 of 1865
7B TROUBLESHOOTING (G4A-HL)
Noise and vibration
Drive the vehicle in OD (lock-up), OD (no lock-up), 3rd and check for abnormal noise or vibration.
Note
Abnormal noise and vibration can also be caused by the torque converter, drive shaft, or
differential. Therefore, checking of cause must be made with extreme care.
Kick-down
Drive the vehicle in OD, 3rd and 2nd gears and check that kick-down occurs for OD-*3, OD->2, 3-*2,
3->1, 2-> 1, and the shift points are as shown in the shift diagram.
2 Range Test
Shift pattern
1. Shift the selector lever to 2 range.
2. Accelerate the vehicle in 2 range and check that 2nd gear is held.
Noise and vibration
Drive the vehicle in 2nd gear and check for abnormal noise or vibration.
Note
Abnormal noise and vibration can also be caused by the torque converter, drive shaft or
differential. Therefore, checking of cause must be made with extreme care.
7B—54
Page 922 of 1865

7B TROUBLESHOOTING (G4A-HL)
F8 engine
8/8-1
7/8-
6/8-
O) I
i ! O) Q.
o 3/8- [ ^ I o
jE 2/8-1 I
1/8- |
0/8 ' 1 ' 1 ' 1 1 1 1 1 1— ' l 0 20 40 60 80 100 120 140 (12) (25) (37) (50) (63) (74) (87)
Vehicle speed km/h (mph)
76G07B-060
Noise and vibration
Drive the vehicle in 1st gear and check for abnormal noise or vibration.
Note
Abnormal noise and vibration can also be caused by the torque converter, drive shaft or
differential. Therefore, checking of cause must be made with extreme care.
P Range Test
1. Shift into P range on a gentle slope, release the brake and check that the vehicle does not roll.
2. Shift into P range while driving the vehicle at maximum of 4 km/h (2.5 mph) on a level surface,
and check that the vehicle stops.
Vehicle Speed at Gearshift Table
Range Throttle condition Shifting Vehicle speed km/h (mph) Range Throttle condition Shifting FE engine F8 engine
D
Fully opened 1st ->• 2nd 50-65 (31-40) 47-62 (29-38)
D
Fully opened 2nd - 3rd 100-115 (62-71) 94-109 (58—68)
D
Half throttle (1/2)
1st - 2nd 17-32 (11-20) 16—31 (10—19)
D
Half throttle (1/2) 2nd -> 3rd 42-57 (26-35)
D
Half throttle (1/2) 3rd -> OD 79-94 (49-58) 74-89 (46-55)
D
Half throttle (1/2)
Lock-up 74-89 (46-55) D
Kick-down
OD - 3rd More than 88 (55) More than 82 (51) D
Kick-down
OD -> 2nd 34-103 (21-64) 33-97 (20-60)
D
Kick-down OD - 1st 27-49 (17-30) 26-48 (16-30)
D
Kick-down 3rd - 2nd 34—103 (21-64) 33-97 (20-60)
D
Kick-down
3rd - 1st
11
-49 (7—30) 10-48 (6-30)
D
Kick-down
2nd - 1st
1st - 2nd
4-49 (2-30) 3-48 (2-30)
1
Fully opened
2nd - 1st
1st - 2nd 56-71 (35-44) 52—67 (32—42)
1 Half throttle (1/2) 1st - 2nd 56-71 (35-44) 52-67 (32—42) 1
Kick-down 2nd -> 1st 46-61 (29-38) 43-58 (27-36)
D Fully opened 3rd lock-up 106-121 (66—75) 100-115 (62-71)
7B-56
Page 952 of 1865
7B REMOVAL
76G07B-115
o ' ...
Exhaust pipe
hanger..
Gasset plate —
76G07B-116
23. Install the SST into the differential side gears.
Caution
Failure to install the SST may allow the
differential side gears to become misaligned.
24. Remove the exhaust pipe hanger and gusset
plates.
25. Remove the under cover.
26. Remove the torque converter nuts.
27. Remove the manifold bracket. (G4A-EL)
28. Remove the starter.
76G07B-117
49 G017 5A0
29. Suspend the engine with the SST.
76G07B-118
7B-86
Page 969 of 1865
DISASSEMBLY 7B
DISASSEMBLY—STEP 4
Component
76G07B-128
1. Governor assembly (G4A-HL)
2. Differential assembly
3. Governor outlet pipe (G4A-HL)
4. Governor inlet pipe (G4A-HL)
5. O-rings (G4A-HL)
6. 2-3 accumulator piston assembly
7. O-rings
8. Roll pin
9. Bearing housing
10. Idle gear assembly
11. Output gear assembly
12. Bearing cover assembly
13. Bearing outer races
14. Adjust shim
15. Oil seals
16. O-rings
17. Converter housing
7B—103
Page 970 of 1865
7B DISASSEMBLY
76G07B-129
83U07B-165
Procedure
1. Remove the governor assembly.
(1) Remove the clip, governor cover and O-ring.
(2) Remove the stopper bolt.
(3) Remove the governor assembly.
83U07B-166
2. Remove the differential assembly.
83U07B-167
7B—104
Page 1043 of 1865
INSPECTION AND REPAIR 7B
DIFFERENTIAL
Disassembly
Disassemble in the sequence shown in the figure referring to the disassembly note for the specially
marked parts.
76G07B-221
1. Snap ring (G4A-HL)
2. Governor drive gear (G4A-HL)
3. Steel ball (G4A-HL)
4. Side gear
5. Side gear thrust washer
6. Roll pin
7. Pinion shaft
8. Pinion gear
9. Pinion gear thrust washer
10. Side bearing inner race
11. Speedometer drive gear
12. Ring gear and gear case assembly
Disassembly note
Checking backlash
Before disassembly, measure the backlash of the side
gears and pinion gears. If it is not within specifica-
tion, replace the differential assembly.
Backlash:
Standard 0.025—0.1 mm (0.001—0.004 in)
Maximum 0.5 mm (0.020 in)
83U07B-333
7B-177
Page 1044 of 1865
7B INSPECTION AND REPAIR
76G07B-168
86U07B-324
86U07B-325
Governor drive gear (G4A-HL)
Remove the governor drive gear with the SST.
Note
Be careful not to lose the steel ball.
Roll pin
For removing the roll pin from the pinion shaft, place
the gear case on a vise and knock the pin out with
a suitable pin punch (02.0 mm (0.079 in) ) and
hammer.
Note
a) Use the protective plates to prevent dam-
age to the differential.
b) Insert the punch into the spring pin hole
from the ring gear side.
Side bearing inner race
1. Remove the side bearing inner race (side oppo-
site the ring gear) from the gear case with the SST.
2. Remove the side bearing inner race (ring gear side)
with a combination of parts from the SST.
86U07B-326
7B-178