30 TECHNICAL DATA
2A. LUBRICATION SYSTEM (GASOLINE)
Engine model Item ____ FE DOHC F6, F8, FE SOHC
Lubrication method Force-fed
Oil pump
Type Trochoid gear Crescent gear
Regulated pressure kPa (kg/cm2
psi)
490 (5.0,
71)
392 (4.0, 57)
Oil pressure kPa (kg/cm2,
psi)
1,000 rpm 147-245 (1.5-2.5, 21-36) Oil pressure kPa (kg/cm2,
psi)
3,000
rpm
343—441 (3.5-4.5, 50-64) 294—392 (3.0—4.0, 43-57)
Inner rotor tooth
tip to
outer rotor
clearance
mm
(in)
Standard 0.044-0.084 (0.0017-0.0033)
—
Inner rotor tooth
tip to
outer rotor
clearance
mm
(in) Maximum 0.18 (0.0071)
—
Outer rotor
to
body clearance
mm
(in) Standard 0.09-0.176 (0.0035-0.0069)
—
Outer rotor
to
body clearance
mm
(in) Maximum 0.20 (0.008)
—
Side clearance
mm
(in) Standard 0.03-0.09 (0.0012-0.0035)
—
Side clearance
mm
(in) Maximum 0.10 (0.004)
—
Inner gear tooth tip
to
crescent clearance
mm
(in)
Standar
—
0.267-0.38 (0.011-0.015) Inner gear tooth tip
to
crescent clearance
mm
(in) Maximum
—
0.40 (0.016)
Outer gear tooth tip
to
crescent clearance
mm
(in)
Standard
—
0.20-0.32 (0.008-0.0126) Outer gear tooth tip
to
crescent clearance
mm
(in) Maximum
—
0.35 (0.0138)
Outer gear
to
body
clearance
mm
(in)
Standard
—
0.09-0.184 (0.0035-0.0072) Outer gear
to
body
clearance
mm
(in) Maximum
—
0.20 (0.008)
Side clearance mm (in) Standard
—
0.03-0.063 (0.0012-0.0025) Side clearance mm (in) Maximum
—
0.10 (0.004)
Oil filter
Type Full flow, paper element
Relief pressure differential kPa (kg/cm2,
psi)
78-118 (0.8-1.2, 11-17)
Oil cooler
Type
!
Water cooled
Oil pressure switch
Activation pressure kPa (kg/cm2,
psi)
29 (0.3, 4.3)
Enaine oil
Capacity liters (US qt, Imp
qt)
Total (drv enaine) 4.3 (4.5, 3.8)
Capacity liters (US qt, Imp
qt)
Oil
Dan
3.6 (3.8, 3.2) Capacity liters (US qt, Imp
qt)
Oil filter 0.2(0.21,0.18)
|
0.3 (0.32,0.26)
Grade (API service) SD, SE,
or
SF
Viscosity
number
30°C (86°F)
or
over SAE
40
Viscosity
number
0°C—40°C (32°F—104°F) SAE
30
Viscosity
number
-10°C—20°C (14°F—68°F) SAE 20W-20
Viscosity
number
-10°C—50°C (14°F—122°F)
or
over SAE 20W-40
or
20W-50 Viscosity
number -25°C—30°C (-13°F—86°F) SAE 10W-30 Viscosity
number
-25°C—50°C (-13°F—122°F)
or
over SAE 10W-40
or
10W-50
Viscosity
number
0°C—30°C (32°F—22°F)
or
below SAE 5W-30
Viscosity
number
-20°C (—4°F)
or
below SAE 5W-20
30-14
TECHNICAL DATA 30
2B. LUBRICATION SYSTEM (DIESEL)
Engine moded Item RF-CX RF-N
Lubrication method Force-fed type
Oil pump
Type Trochoid gear
Gear width
mm
(in) 7 (0.28)
Regulated pressure kPa (kg/cm2,
psi)
510-618 (5.2-6.3, 74-90)
Oil pressure kPa (kg/cm2,psi) 1,000 rpm 147-245 (1.5-2.5, 21-36) Oil pressure kPa (kg/cm2,psi) 3,000 rpm 343—441 (3.5—4.5, 50—64)
Inner rotor tooth
tip to
outer rotor clearance
mm
(in)
Standard 0.2 (0.008)
or
less Inner rotor tooth
tip to
outer rotor clearance
mm
(in) Maximum 0.24 (0.009)
Outer rotor
to
pump body clearance
mm (in)
Standard 0.09-0.184 (0.0035-0.0071) Outer rotor
to
pump body clearance
mm (in) Maximum 0.22 (0.009)
Side clearance
mm
(in) Standard 0.03-0.09 (0.0012-0.0036) Side clearance
mm
(in) Maximum 0.14 (0.006)
Oil filter
Type Combined, paper element
Relief pressure differential kPa (kg/cm2,
psi)
78-118 (0.8-1.2, 11-17)
Oil cooler
Type Water cooled,
10
layer Water cooled,
4
layer
Oil filter body
Regulated pressure kPa (kg/cm2,
psi)
402-481 (4.1-4.9, 58—70)
Oil cooler relief pressure differential kPa (kg/cm2,
psi)
177-216 (1.8-2.2, 26-31)
Oil pressure switch
Activation pressure kPa (kg/cm2,
psi)
20-39 (0.2—0.4, 2.8-5.7)
Engine oil
Capacity liters (US qt, Imp
qt)
Total (drv enaine) 6.1 (6.4, 5.4)
Capacity liters (US qt, Imp
qt)
Oil pan 5.0 (5.3, 4.4) Capacity liters (US qt, Imp
qt)
Oil filter 0.5 (0.52, 0.44)
Grade API service CC CC,
CD
Viscosity number
40°C
or
over (104°F)
or
over SAE
40
Viscosity number
0°C—40°C (32°F—100°F) SAE
30
Viscosity number
-10°C—35°C (15°F—90°F) SAE 15W-40 Viscosity number -10°C—25°C (15°F—77°F) SAE 20W-20 Viscosity number
-25°C—30°C (-18°F—86°F) SAE 10W-30
Viscosity number
-20°C
or
below (4°F
or
below) SAE 5W-30
30—15
30 TECHNICAL DATA
4A. FUEL AND EMISSION CONTROL SYSTEM (CARBURETOR)
F6 and F8 Engine
Engine F6 F8
Spec. General Singapore General
ECE, Hong
Kong, &
Singapore
Idle speed rpm MTX 800
+ 50
0 Idle speed rpm ATX (in
N
range)
—
950 +58 900
+ 50
0
CO concentration °/o 2.0
± 0.5
Carburetor
Type Down draft two barrel
Throat diameter mm (in) Primary 30 (1.18) Throat diameter mm (in) Secondary 34 (1.34)
Venturi diameter mm (in) Primary 23.5 (0.93) Venturi diameter mm (in) Secondary 29.0 (1.14)
Main nozzle mm (in) Primary 2.6 (0.10) Main nozzle mm (in) Secondary 2.8 (0.11)
Primary MTX 1.10 1.09 (0.0429) 1.14 (0.045)
Main
jet
mm (in) Primary ATX (0.0433) 1.08 (0.0425) 1.12 (0.044)
Secondary 1.50 (0.059)
Primary MTX 0.60 0.60 (0.024) 0.55 (0.022)
Main
air
bleed mm (in) Primary ATX (0.024) 0.80 (0.031) 0.60 (0.024)
Secondary 0.50 (0.020)
Slow
jet
mm (in) Primary 0.48 (0.019) 0.46 (0.018) Slow
jet
mm (in) Secondary 1.00 (0.039) 1.10 (0.043)
Primary No.
1
0.80 (0.031)
Slow
air
bleed Primary No.
2
1.90 (0.075)
mm (in) Secondary No.
1
1.00 (0.039) 0.80 (0.031) Secondary No.
2
0.50 (0.020)
Power
jet
mm (in) 0.50 (0.020)
Fast idle adjustment
mm (in)
Clearance between primary throttle valve and bore 1.40-1.76(0.055-0.069) MTX: 0.48-0.64 (0.019-0 025) ATX: 0.56-0.72 (0.022-0.028)
Max. fuel flow
"L"
44 (17.3)
Float level adjustment Clearance between float and
air
horn without gasket
mm (in) Fuel stop
"H •
12.5 (0.49)
Clearance between float and
air
horn/without gasket; float lowered
by
own weight
Choke breaker diaphragm Start 180-240 (7.1-9.5) 100—160 (3.9-6.3)
mmHg
(in Hg)
Stop 290—350 (11.4-13.8) 220-280 (8.7-11.0)
Choke opener Start
—
35-65 (1.4-2.6)
—
35-65 (1.4-2.6)
mmHg
(in Hg)
Stop
—
130-190 (5.1-7.5)
—
130-190
(5,1-7.5)
Accelerator linkage
Free plav
of
cable
at
carburetor mm (in) 1-3 (0.039—0.118)
Fuel tank
Capacity Liters (US gal, Imp gal) 60 (15.9, 13.2)
Fuel pump
Type Mechanical pump
Delivery pressure kPa (kg/cm2,
psi)
20-26 (0.20-0.27, 2.8-3.8)
Feedina capacity cc/min (cu in/min) More than 860 (52.5)
at
idle
Fuel filter
Type Paper element with magnet
Air cleaner
Fresh-Hot switching Manual Diaphragm type
Element
tvDe
Oil permeated paper
Fuel specification Leaded regular
30-18
TECHNICAL DATA 30
FE Engine
Engine 8 Valve 12 Valve 8 Valve
Spec. General Middle
East
ECE,
Hong Kong, &
Singapore
Unleaded
Fuel
(West Germany)
Idle speed rpm MTX 800
+5§
850 Idle speed rpm ATX 900 +5S
(ir
N range)
CO concentration
%
2.0
± 0,5
Carburetor
Type Down draft, two barrel
Throat diameter mm (in) Primary 30 (1.18) Throat diameter mm (in) Secondary 34 (1.34)
Venturi diameter mm (in) Primary 23.5 (0.93) Venturi diameter mm (in) Secondary 29.0 (1.14)
Main nozzle mm (in) Primary 2.6 (0.10) Main nozzle mm (in) Secondary 2.8 (0.11)
Primary MTX 1.14 (0.045) 1.09 (0.0429) 1.14 (0.045) 1.09 (0.0429) Main
jet
mm (in) Primary ATX 1.12 (0.044) 1.08 (0.0425) 1.12 (0.044) 1.09 (0.0429)
Secondary 1.55 (0.061) 1.50 (0.059) 1.55 (0.061) 1.50 (0.059)
Primary MTX 0.50 (0.020) 0.60 (0.024) 0.50 (0.020) 0.50 (0.020) Main
air
bleed mm (in) Primary ATX 0.55 (0.022) 0.80 (0.031) 0.55 (0.022) 0.50 (0.020)
Secondary 0.50 (0.020)
Primary 0.46 (0.018)
Slow jet mm (in) Secondary MTX 1.10 (0.043) 1.00 (0.039) 1.10 (0.043) 0.90 (0.035) Secondary ATX 1.10 (0.043) 1.00 (0.039) 1.10 (0.043) 1.00 (0.031)
Primary No.
1
0.80 (0.031)
Slow
air
bleed Primary No.
2
1.90 (0.075)
mm (in) Secondary No.
1
0.80 (0.031) 1.00 (0.039) 0.80 (0.031) 1.00 (0.039) Secondary No.
2
0.50 (0.020)
Power jet mm (in) MTX 0.50 (0.020) 0.50 (0.020) Power jet mm (in) ATX 0.50 (0.020) 0.40 (0.016)
Fast idle adjustment mm (in) MTX 0.48-0.64 (0.019-0.025) 1 40—1
76
0.48-0.64 (0.019-0.025) 1
40
1
76
Clearance between primary throttle valve and bore ATX 0.56-0.72
(0.022-0.028) (0.055-0.069) 0.56-0.72 (0.022-0.028) (0.055-0.069)
Max. fuel flow
"L"
44 (17.3)
Float level adjustment Clearance between float and
air
horn without aasket
mm (in) Fuel stop
"H •
12.5 (0.49)
Clearance between float and
air
horn without aasket float lowered
bv
own weiaht
Choke breaker diaphragm Start
100-160 (3,9-6.3) 180-240 (7.1-94) 100-160 (39-6.3) 180-240 (7.1-9,4)
mmHg
(in Hg)
Stop
220-280 (8.7-11,0) 290-350 (11,4-13.8) 220-280 (8.7-11.0) 290-350 (11.4-13.8)
Choke opener mmHg (in
Hg)
Start
—
80-120 (3.1-8.7) 30-70 (1.2-2.8)
—
Choke opener mmHg (in
Hg)
Stop
—
220-280 (87-11.0) 130-190 (5.1-7.5)
—
Accelerator llnkaae
Free play
of
cable
at
carburetor mm (in) 1-3 (0.039-0.118)
Fuel tank
Capacity Liters (US gal, Imp gal) 60 (15.9, 13.2)
Fuel pump
TvDe
Mechanical pump
Delivery pressure kPa (kg/cm2,
psi)
20-26 (0.20-0.27, 2.8-3.8)
20-29 (0.20-030, 2.8-4.3) 20-26
(020-0.27, 28-38)
Feeding capacity cc/min (cu in/min) More than 860 (52.5)
at
idle
Fuel filter
TvDe
Paoer element with maanet
Air cleaner
Fresh-Hot switchina Diaohraam Manual Diaohraam Bimetal
Element tvoe Oil oermeated oaoer
Fuel specification Leaded super Unleaded super Leaded regular Leaded super Unleaded super Unleaded regular
30-19
30 TECHNICAL DATA
4B. FUEL AND EMISSION CONTROL SYSTEMS (FUEL INJECTION FE)
Item Specifications
Fuel tank capacity Liters (US gal, Imp gal) 60 (15.9, 13.2)
Fuel pump
Type In-tank, electric motor
Fuel pump Fuel pressure kPa (kg/cm2, psi) 441-588 (4.5-6.0, 64-85) Fuel pump
Feeding capacity cc (cu in)/10 sec. 220 (13.4) min.
Air cleaner Element type Oil permeated
Accelerator cable Deflection
mm
(in) 1—3 (0.04-0.12)
Idle speed
rpm
ATX: 800 +58 (Neutral), ATX: 900 +600
(P
range)
Dash
pot
Adjustment speed
rpm
1,900-2.100
EGR control valve Starts
to
open mmHg (in Hg) 40-60 (1.6-2.4)
Air control valve Starts
to
open mmHg (in Hg) 180-280 (7.1-11)
Water thermo valve Opened
°C
(°F) Higher than 46—54 (115-129)
Water thermo switch Opened
At
radiator
°C
(°F) Lower than 15—19 (59—66)
Vacuum switch valve Starts to open mmHg (in Hg) 66—106 (2.6—4.2)
Water thermo sensor Resistance
-20°C (-4°F)k!) 14.5-17.8
Water thermo sensor Resistance 20°C (68°F)
kQ
2.2-2.7 Water thermo sensor Resistance
80°C (176°F)k!i 0.28-0.35
Throttle sensor
Resistance
at
fully closed
B
C kQ
4-6
Throttle sensor
Resistance
at
fully closed A
« B Q
Approx.
500
Throttle sensor Resistance
at
fully opened A
«• B kQ
Approx.
4.5
Throttle sensor
Setting Closed at mm (in) 0.4 (0.0157)
Throttle sensor
Setting Open at mm (in) 0.55 (0.022)
Air flow meter
Resistance
of
full closed
E2 « Vs fi
More than
20
Air flow meter
Resistance
of
full closed
E2 •+ Vc 0
100-300
Air flow meter
Resistance
of
full closed
E2 VB Q
200-400 Air flow meter
Resistance
of
full closed
Ei
•+ Fc Q OO
Air flow meter
Resistance
at
full open Ei
•+ Fc Q
0
Intake
air
thermo sensor Resistance
-20°C M°RkQ 13.6-18.4
Intake
air
thermo sensor Resistance 20°C (68°F) kfi 2.21—2.69 Intake
air
thermo sensor Resistance
60°C (140°RkQ 0.493-0.667
Pressure regulator Regulating pressure At idling kPa
(kg/cm
,
psi) 235-275 (2.4—2.8, 34-40)
Injector
Injection amount cc (cu in)/15 sec. 38-53 (2.3-3.2) Injector
Resistance
Q
12-16
Circuit opening relay Resistance STA Ei Q 15-30 Circuit opening relay Resistance B
Fc fi
80-150
Fuel Unleaded gasoline
30-20
30 TECHNICAL DATA
12. WHEEL AND TIRE
* ~— - Type
Item ~ ———_____ Standard Temporary spare
(if equipped)
Wheel
Size
5-Jx13
4-T
x 15
Wheel
Size 5 1/2-JJx14 4-T
x 15
Wheel
Size
6JJx15
4-T
x 15
Wheel
Offset
mm (in)
42 (1.65) 53 (2.09)
Wheel Diameter
of
pitch circle
mm
(in) 114.3 (4.5) Wheel
Material Steel
or
aluminum alloy Steel
Wheel
Number
of
fixing nuts
13 inch-wheel 4
4
or 5
Wheel
Number
of
fixing nuts 14 inch-wheel 5 4
or 5
Wheel
Number
of
fixing nuts 15 inch-wheel 5 4
or 5
Tire
Size
13 inch-wheel
6.45-13-6PR 165SR13 165/80R13 82S
185/70HR13 185/70R13 85H
T125/70D15
Tire
Size
14 inch-wheel
185/70HR14 185/70R14 87H 185/70R14 88H 185/70VR14
T125/70D15
Tire
Size
15 inch-wheel 195/60R15 86H 195/60VR15
T125/70D15
Tire
Air pressure kPa (kg/cm2, psi)
Front 216 (2.2, 31)
or
196 (2.0, 28)
Refer to tire labels for applications 412 (4.2, 60)
Tire
Air pressure kPa (kg/cm2, psi) Rear 177 (1.8,
26)
412 (4.2, 60)
Wheel and tire
Runout
mm (in)
Horizontal Steel wheel: 2.5 (0.098), Alminum allov wheel: 2.0 (0.079) max.
Wheel and tire
Runout
mm (in) Vertical 2.0 (0.079) max.
Wheel and tire Unbalance
g
(oz)
13 inch-wheel 11 (0.39) max. Wheel and tire Unbalance
g
(oz) 14 inch-wheel 10 (0.35) max.
Wheel and tire Unbalance
g
(oz) 15 inch-wheel 9 (0.32) max.
13. SUSPENSION
Item Specification
Front suspension
Type Strut
Toe-in
mm
(in) 0 ±
3 (0
±
0
12)
Front wheel alignment Camber angle 0°17' ±
45'
Front wheel alignment Caster angle 1 °13' ±
45'
King pin angle 12C 47'
Maximum front Inner 36°26'33"
steering angle Outer 30°59'15"
Stabilizer Type Torsion
bar
Stabilizer Diameter
mm (in)
20.0 (0.79)
Shock absorbers Standard suspension Oil type Shock absorbers Auto adjust suspension Low-pressure gas sealed type
Identification color Orange Green Light green Pink Brown Purple Gray Blue
Wire diameter
mm (in)
12.5
(0.49)
12.6
(0.49) 12.8 (0.50) 12.9 (0.51) 13.1 (0.52) 13.3 (0.53) 13.6 (0.54) 13.7 (0.54)
Coil springs* Coil inner diameter mm (in) 147.5 (5.8)
Free length
mm
(in) 344 (13.5)
CO <35
362
(14.3)
370
(14.6)
372 (14.6) 365 (14.4) 350 (13.8) 358 (14.1)
Coil number 4.99 5.09 5.31 5.42 5.53 5.46 5.34 5.45
* Refer
to
pages 13—5,6,7
for
coil spring applications
30-38
TECHNICAL DATA 30
Item Specification
Rear suspension
Type Strut
Rear wheel alignment
Toe-in
mm (in)
2WS 0
± 3 (0 ±
0.12)
Rear wheel alignment
Toe-in
mm (in) 4WS 3
± 3
(0.12
±
0.12) Rear wheel alignment Camber angle
2WS -0°30'
± 45'
Rear wheel alignment Camber angle 4WS 0°00'
± 45'
Maximum rear steering angle (4WS)
Inner 5°00'
± 45'
Maximum rear steering angle (4WS) Outer 5°00'
± 45'
Stabilizer Type Torsion
bar
Stabilizer Diameter
mm
(in) 16 (0.63)
Shock absorbers Standard suspension Oil type Shock absorbers Auto adjust suspension Low-pressure
c
as sealed type
Coil springs*
Identification color Orange White Yellow Brown Blue Green Red Pink
Coil springs*
Wire diameter
mm (in)
11.6 (0.45)
11.7
(0.46)
11.8
(0.46) 11.9
(0.47)
12.1
(0.48)
12.2
(0.48)
12.4
(0.49)
12.6
(0.50)
Coil springs* Coil inner diameter mm (in) 127.5 (5.0) Coil springs*
Free length mm (in) 297 (11.7) 306 (12.0)
314
(12.4) 323 (12.7)
327 (12.9) 332
(13.1)
336
(13.2)
340
(13.4)
Coil springs*
Coil number 5.44 5.58 5.72 5.87 6.03 6.04 6.21 6.36
* Refer
to
pages 13—8,9,10
for
coil spring applications.
15. BODY ELECTRICAL SYSTEM
-—— Body type
Item ~ - -.
Specification (W) -—— Body type
Item ~ - -. MX-6/CouDe Sedan Hatchback
Front exterior lights
Haloaen headliaht 60
+
55/55
Front exterior lights Turn sianal liaht 21 Front exterior lights Position light 5 Front exterior lights
Side turn sianal liaht 5
Rear exterior lights
Back-up light 21
Rear exterior lights
Back-up light 23 (Middle east)
Rear exterior lights
License
Dlate
liaht 5
Rear exterior lights Stop/Tail light 21/5 Rear exterior lights
Turn signal light 21
Rear exterior lights
Turn signal light 23 (Middle east)
Rear exterior lights
Rear foa liaht 21 (ECE)
30—39
40 SPECIAL TOOLS
AUTOMATIC TRANSAXLE
TOOL NUMBER & DESCRIPTION PRIORITY ILLUSTRATION
49 G019 0A7A
Compressor set, Return spring
A
49 G019 0A5A
Shim selector set A
a
x|mJen
It
49 0378 400A
Gauge set,
oil
pressure
A
lal
49 G019 011
Bearing installer A
mm H
49 FT01
376
Lifter, servo
piston
(3AT)
A
49 S120 785
Dsut boots
installer
A
49 FT01
377
Replacer,
low
reverse piston (3A1)
A
fl
jr "
49 FT 01
374
Holder,
one
way clutch position (3AT1
A
TOOL NUMBER & DESCRIPTION PRIORITY ILLUSTRATION
49 G032 355
Adjust gauge (3 AT) B
49 G019 9A2
Tester set, EC-AT
(EC-AT)
A
J3||
i®
49 G019 013
Bearing
remover
A
©5
49 G019 022
Attachment
K
A
49 FT01
439
Holder, idle
gear shaft
A
49 G019 012
Leak checker A
I
49 G019 0A2
Turbine shaft holder A
•o
49 0378 375
Compressor, clutch spring (3AT)
A i
U
40-6