Page 2238 of 2389
Input shaft
Roller bearing journal diameter
3rd gear journal diameter
4th gear journal diameter
5th gear journal diameter
Runout
Output shaft
Roller bearing journal diameter
1 st gear journal diameter
2nd gear journal diameter
Runout
Gear thrust clearancePedal height (from asphalt sheet)
Push rod play at pedal top
Pedal freepiay
Clutch release point (from pedal stroke end)
Disc rivet head depth
Disc runout
Diaphragm spring out of alignment
Diaphragm spring finger wear Depth Width
Flywheel runout
Clutch cover x Flywheel
Master cylinder set nut
Release cylinder set bolt
Reservoir tank x Master cylinder
Clutch line union
Bleeder plug
Release fork support
MANUAL TRANSAXLE (S51)
Specifications
CLUTCH
Specifications
Torque Specifications
Part tightened
± SERVICE SPECIFICATIONSManual Transaxle (S51)A±2
Page 2269 of 2389
Wheel lateral runout
Tie rod end left±right error
Hub bearing axial direction play
Ball joint vertial play
Ball joint rotation condition
Drive shaft standard length
(FWD/SV21 /TOYOTA type/LH)
(FWD/SV21 /TOYOTA type/RH)
(FWD/SV21 /GKN type/LH)
(FWD/SV21 /GKN type/RH)
( FVIJD/VZV21)
(4WD/M/T/LH)
(4WD/A/T/LH)
(4WD/M/T/RH)
FRONT AXLE AND SUSPENSION
Specifications
Wheel angle
(FWD/SV21 and 4WD)
(FWD/VZV21)(FWD/SV21 and 4WD)
( FWD/VZV21)
Less than 3.0 mm/m (0.118 in./3.3 ft) (FWD/SV21 )
(4WD)
(F1ND/VZV21 )
Front axle
and suspensionChassis groung
clearance
Steering axis inclination Cold tire
inflation
pressure
Front wheel
alignment
Outside wheel (Max.)
Inside wheel (Max.)Adjustment STD
Inspection STD
Side slipCamber
Caster Toe±in
± SERVICE SPECIFICATIONSFront Axle and SuspensionA±31
Page 2271 of 2389
Limit Lateral runout
Radial runout
Ring gear installing temperature
Drive pinion oil seal drive in depth
Side gear oil seal drive in depth
Side gear thrust washer thicknessDrive pinion bearing preload at Starting
New bearing
Reused bearing
Drive pinion to ring gear backlash
Pinion gear to side gear backlash
Ring gear runout
Companion flange runout
REAR AXLE AND SUSPENSION
Specifications
Camber (FWD /Sedan)
(FWD/Wagon)
(4WD)
Left±right error
Wheel lateral runout
Hub bearing axial direction(FWD/SV21 and 4WD)
(FWD/VZV21)
(FWD SV21)
(4WD)
(FIND/¿¿V21)
(FWD/SV21)
(FWD/VZV21)
(4WD)
Rear axle
and suspensionChassis ground
clearanceCold tire
inflation
pressure
Rear wheel
alignmentAdjustment STD Inspection STD
Total preloacf at Starting DifferentialWagon
Toe±inSedan
± SERVICE SPECIFICATIONSRear Axle and SuspensionA±33
Page 2327 of 2389

Inflate tires to proper pressure
lubricate suspension and steering
linkage
Check front wheel alignment
Replace steering system joints
Replace lower arm ball joints
Inspect steering column
Adjust or repair steering gear
Adjust belt
Check reservoir
Check power steering unit
PRECAUTIONS
Care must be taken to replace parts properly because they
could affect the performance of the steering system and
result in a driving hazard.
TROUBLESHOOTING
Hub bearing worn
Main shaft yoke or intermediate shaft yoke
worn
Lower arm ball joints wo¿n
Steering system joints worn
Steering gear out of adjustment or brokenExcessive caster
Steering system joint worn
Lower arm ball joints worn
Steering column binding
Steering gear out of adjustment or broken
Replace hub bearing
Replace main shaft or intermediate
shaft
Replace lower arm ball joints
Replace steering system joints
Adjust or repair steering gearInflate tires to proper pressure
Lubricate suspension and steering
linkage
Check front wheel alignment
Inspect steering column
Adjust or repair steering gear Wheel alignment incorrect
Steering column binding
Steering gear out of adjustment or brokenFA±3
SR±43,45,
48
FA±57
SR±4
SR±43,45,
48
SR±22
SR±22
SR±22 Power steering beh loose
Fluid level i n reversoi r low
Power steering unit faulty
Tighten steering linkage
Replace steering system joints Steering linkage loose
Steering system joints wornFA±57
SR±43,45,
48
SR±43,45
48 Tires improperly inflated
Insufficient lubricantTires improperly inflated
Insufficient lubricant
Steering gear out of adjustment or broken
FA ± 3
SR±4
SR±43,45,
48
SR±43,45,
48
SR±43,45
48 Adjust or repair steering gear Abnormal noiseExcessive play
Possible cause
Hard steering
Poor return
Remedy Problem
Page
FA ± 7FA ± 3
FA ± 3
± STEERINGPrecautionsSR±2
Page 2328 of 2389

Inflate tires to proper pressure
lubricate suspension and steering
linkage
Check front wheel alignment
Replace steering system joints
Replace lower arm ball joints
Inspect steering column
Adjust or repair steering gear
Adjust belt
Check reservoir
Check power steering unit
PRECAUTIONS
Care must be taken to replace parts properly because they
could affect the performance of the steering system and
result in a driving hazard.
TROUBLESHOOTING
Hub bearing worn
Main shaft yoke or intermediate shaft yoke
worn
Lower arm ball joints wo¿n
Steering system joints worn
Steering gear out of adjustment or brokenExcessive caster
Steering system joint worn
Lower arm ball joints worn
Steering column binding
Steering gear out of adjustment or broken
Replace hub bearing
Replace main shaft or intermediate
shaft
Replace lower arm ball joints
Replace steering system joints
Adjust or repair steering gearInflate tires to proper pressure
Lubricate suspension and steering
linkage
Check front wheel alignment
Inspect steering column
Adjust or repair steering gear Wheel alignment incorrect
Steering column binding
Steering gear out of adjustment or brokenFA±3
SR±43,45,
48
FA±57
SR±4
SR±43,45,
48
SR±22
SR±22
SR±22 Power steering beh loose
Fluid level i n reversoi r low
Power steering unit faulty
Tighten steering linkage
Replace steering system joints Steering linkage loose
Steering system joints wornFA±57
SR±43,45,
48
SR±43,45
48 Tires improperly inflated
Insufficient lubricantTires improperly inflated
Insufficient lubricant
Steering gear out of adjustment or broken
FA ± 3
SR±4
SR±43,45,
48
SR±43,45,
48
SR±43,45
48 Adjust or repair steering gear Abnormal noiseExcessive play
Possible cause
Hard steering
Poor return
Remedy Problem
Page
FA ± 7FA ± 3
FA ± 3
± STEERINGTroubleshootingSR±2