Page 1397 of 2389
9. INSTALL BEARING LOCK NUT, LOCK NUT CAP AND
NEW COTTER PIN
(a) Torque the bearing lock nut while depressing the brake
pedal.
Torque: 1,900 kg±cm (137 ft±Ib, 186 N±m)
(b) Install the lock nut cap and, using pliers, install a new
cotter pin. 8. TIGHTEN SIX HEXAGON BOLTS
Using SST, tighten the six hexagon bolts while depress-
ing the brake pedal.
SST 09043±88010
Torque: 660 kg±cm (48 ft±Ib, 65 N±m)
10. FILL TRANSAXLE WITH GEAR OIL
(See page MT±45)
11. INSTALL ENGINE UNDER COVERS
12. CHECK FRONT WHEEL ALIGNMENT7. CONNECT STEERING KNUCKLE TO LOWER ARM
Torque: 1,150 kg±cm (83 ft±Ib, 113 N±m)
± FRONT AXLE AND SUSPENSIONFront Drive Shaft (FWD VZV21 )FA±40
Page 1407 of 2389
6. FILL TRANSAXLE WITH GEAR OIL OR FLUID
M/T (See page MT±1 17)
A/T Fluid type: ATF DEXRON) II
7. INSTALL ENGINE UNDER COVERS
8. INSTALL WHEELS
9. CHECK FRONT WHEEL ALIGNMENT
(See page FA ± 3) 5. INSTALL BEARING LOCK NUT, LOCK NUT CAP AND
COTTER PIN
(a) Torque the bearing lock nut while depressing the brake
pedal.
Torque: 1, 900 kg±cm (137 ft±Ib, 186 N±m )
(b) Install the lock nut cap and, using pliers, install a new
cotter pin. 4. CONNECT TIE ROD END TO STEERING KNUCKLE
Install and torque the nut, and secure it with a new cotter pin.
Torque: 500 kg±cm (36 ft±Ib, 49 N±m)
± FRONT AXLE AND SUSPENSIONFront Drive Shaft (4WD)FA±50
Page 1416 of 2389
4. INSTALL SUSPENSION LOWER CROSSMEMBER
Temporarily install the two bolts and two nuts by hand,
and then torque the bolts and nuts.
Torque: 2,110 kg±cm (153 ft±Ib, 207 N±m)
HINT: Temporarily first install the lower arm shaft to the
body with lower arm shaft installation bolt and nut and
then temporarily install the suspension lower cross-
member. 3. CONNECT LOWER BALL JOINT TO STEERING
KNUCKLE
Connect the steering knuckle to the lower ball joint and
torque the two bolts.
Torque: 1,150 kg±cm (83 ft±Ib, 113 N ± m )
5. INSTALL WHEELS AND LOWER VEHICLE
(a) Install the wheels.
(b) Remove the stands and bounce the vehicle up and
down to stabilize the suspension.
6. TORQUE LOWER SUSPENSION ARM INSTALLATION
NUT
Torque: Stabilizer bar X Lower suspension arm
2,160 kg±cm (156 ft±Ib, 212 N±m)
Torque: Lower arm shaft x Lower suspension arm
2,160 kg±cm (156 ft±lb , 212 N±m)
7. CHECK FRONT WHEEL ALIGNMENT
± FRONT AXLE AND SUSPENSIONFront SuspensionFA±59
Page 1419 of 2389
8. TORQUE STABILIZER NUTS
Torque the stabilizer nuts holding the stabilizer bar to
the lower arm.
Torque: 2,160 kg±mm (156 ft±Ib, 212 N±m)
7. INSTALL WHEELS AND LOWER VEHICLE
(a) Install the wheels.
(b) Remove the stands and bounce the vehicle up and
down to stabilize the suspension.
9. CHECK FRONT WHEEL ALIGNMENT
(See page FA ± 3)
± FRONT AXLE AND SUSPENSIONFront SuspensionFA±62
Page 1954 of 2389
17. INSTALL CLUTCH RELEASE CYLINDER AND TUBE
CLAMP
18. INSTALL NEGATIVE BATTERY CABLE
19. CHECK FRONT WHEEL ALIGNMENT
(See page FA ± 3)
20. PERFORM ROAD TEST
Check for any abnormal noise or operation. 16. INSTALL CLUTCH TUBE BRACKET
(a) Install the bracket with a bolt.
(b) Install the retainer to the bracket.
± MANUAL TRANSAXLES51 TransmissionMT±40
Page 2149 of 2389
REAR WHEEL ALIGNMENT
1. MAKE FOLLOWING CHECKS AND CORRECT ANY
PROBLEMS
(a) Check the tires for wear, size and proper inflation
pressure.
Cold tire inflation pressure:
FWD/SV21 and 4WD 2.1 kg/cm2 (30 psi, 206 kPa)
FWD/VZV21 1.9 kg/cm2 (27 psi, 186 kPa)
(b) Check the front wheel bearings for looseness.
(e) Check the wheel runout.
Lateral runout: Less than 1.0 mm (0.039 in.)
(d) Check the front suspension for looseness.
(e) Check that the front shock absorber function properly
by using the standard bounce test.
If the clearance of the vehicle is not standard try to
level by locking it down. If still not correct, check
for bad springs or suspension parts.
HINT: Before inspecting wheel alignment, adjust
chassis ground clearance to specification. 2. MEASURE CHASSIS GROUND CLEARANCE
Chassis ground clearance: m m (in.)
3. INSPECT CAMBER
Camber: Inspection standard
Left±right error
30'
(Sedan)
(Wagon)Wagon Sedan
± REAR AXLE AND SUSPENSIONRear Wheel AlignmentRA±3
Page 2150 of 2389

5. ADJUST TOE±IN
(a) Measure the distance between each wheel disc and
corner of the cam bracket and confirm that both are
the same.
Left±right error: Less than 3 mm (0.12 in. )
If the left±right error is greater than 3 mm (0.12 in.)
adjust following the procedures below.
wIf the toe±in is out of the standard toward toe±out
side, lengthen the shorter arm by the cam.
wIf the toe±in is out of the standard toward toe±in side,
shorten the longer arm by the cam.
(b) Measure the toe±in.
Toe±in: Inspection standard mm (in.)
If the left±right error is within specifications but the
overall toe±in is not, lengthen or shorten both arms
an equal amount by turning the two cams in the
opposite direction, until the adjustment standard is
obtained.
HINT: The toe±in will change about
1.5 mm (0.059 in.) for FWD
4.5 mm (0.177 in.) for 4WD
with each graduation of the cam (one side). 4. INSPECT TOE±IN
(See page FA ± 5)
Toe±in: Inspection standard
mm (in.) mm (in.)
± REAR AXLE AND SUSPENSIONRear Wheel AlignmentRA±4
Page 2156 of 2389
5. INSTALL WHEELS AND LOWER VEHICLE
(a) Install the wheels.
(b) Remove the stands and bounce the vehicle up and
down to stabilize the suspension.
6. TORQUE AXLE CARRIER MOUNTING BOLTS
Torque the axle carrier mounting blots with the vehicle
weight on the suspension.
Torque:
Strut rod x Axle carrier
1,150 kg±cm (83 ft±Ib, 113 N±m)
No. 1 and No. 2 suspension arm x Axle carrier
1,850 kg±cm (134 ft±Ib, 181 N±m)
7. BLEED BRAKE SYSTEM
(See page BR±7)
8. CHECK REAR WHEEL ALIGNMENT
(See page RA±3) 3. TORQUE BRAKE TUBE
Using SST, torque the brake tube union.
SST 09751±36011
4. INSTALL BRAKE DRUM(b) Temporarily connect the brake tube to the backing
plate.
(c) Install the axle hub and torque the four
bolts.
Torque: 820 kg±cm (59 ft±Ib, 80 N ± m )
± REAR AXLE AND SUSPENSIONRear Axle Hub and Carrier (FWD)RA±10