1986 TOYOTA CAMRY V20 ad blue

Hole Plug
Connector Body
Terminal
Packing
Small (Red)
Large (Yellow) Medium (Blue)
Medium (Blue) 1.0±2.0 mm
Large (Yellow) 3.0±5.0 mmWire Outside
DiameterSleeve Size
(Color)
Small (Red) 0.2±1.0 mm
Wire Outside Diameter
Insulation Calipers
TERMINAL AND CONNECTOR REPAIR±TERMINAL REPLACEMENT
B±6
16
Wire Harness Repair Manual (RM1022E)
3. Hole Plug/Terminal Packing
(a)Identify the part number of the appropriate terminal
with wire/connector body from the illustrations of
waterproof type connector according to the
above±mentioned 1 and 2.
(b)Identify the part number of the hole plug/terminal
packing from the corresponding illustration.
4. Sleeve
When connecting two wires using a sleeve, select the
sleeve according to the following table.
(a)When size is based on the outside diameter of the
wire.
B

0.3
0.5
0.85
1.25
2
3
5S
M
M
M
M
L
L 0.3
M
M
M
M
M
L
L 0.5
M
M
M
M
L
L
L 0.85
M
M
M
M
L
L
L 1.25
M
M
L
L
L
L
±±2
L
L
L
L
L
L
±±3
L
L
L
L
±±
±±
±±5
* Nominal size of the wire **
Twist EvenlyCalipers Nominal Size of WireWire Lead
Diameter
Wire Outside Diameter
Nominal Size
Insulation
Stripped Wire Harness Section
B±7
TERMINAL AND CONNECTOR REPAIR±TERMINAL REPLACEMENT
17
Wire Harness Repair Manual (RM1022E)
(b)When size is based on the nominal size of the wire.
Sleeve size
S : Small (Red)
M : Medium (Blue)
L : Large (Yellow)
HINT: To calculate the ºNominal Sizeº of the wire.
Nominal size =
3.14 x (Diameter of stripped wire harness)
2
4
HINT: Outside Diameter and Nominal Size
B

Small (Red)
Medium (Blue)
Large (Yellow)
Good Example
Two Stripped Wires Sleeve (Blue)
Bad ExamplePressure±Contact
Section
Wire in
Short PositionWire Bend
Special Tool
B±29
TERMINAL AND CONNECTOR REPAIR±TERMINAL REPLACEMENT
39
Wire Harness Repair Manual (RM1022E)
(b)Use the table to determine proper sleeve size
Part NumberNominal size of wire
(Outside Diameter of
wire)
Small 82999±12010 0.3 or less
(1.0 ± 0.2 mm)
Medium 82999±12020 0.5 ± 1.25
(2.0 ± 1.0 mm)
Large 82999±12030 2 or more
(5.0 ± 3.0 mm)
NOTE: For details, refer to sleeve size table on item
4 of STEP 1
5. Crimp the Replacement Terminal Lead to the
Harness Lead.
(a)Overlap the two stripped wire ends inside the sleeve
as illustrated on the left.
HINT: You might find it easier if you use a miniature
special tool as a guide as you insert wires into the sleeve.

F±1
TABLE OF REPAIR WIRE, TERMINAL PACKING, HOLE PLUG AND PRESS SLEEVE
Wire Harness Repair Manual (RM1022E)
379
Repair Wire (Waterproof Type)
Type1.0II
MaleFemale
Sleeve : Medium (Blue)
P/N82998±24060
Type1.0III
MaleFemale
Sleeve : Medium (Blue)Sleeve : Medium (Blue)
P/N82998±1271082998±12720
82998±12730*
Type1.3
MaleFemale
Sleeve : Medium (Blue)Sleeve : Medium (Blue)
P/N82998±1263082998±12650
F

TABLE OF REPAIR WIRE, TERMINAL PACKING, HOLE PLUG AND PRESS SLEEVE
F±2
380
Wire Harness Repair Manual (RM1022E)
Repair Wire (Waterproof Type)
Type1.8
MaleFemale
Sleeve : Medium (Blue)
P/N82998±12620
Type2.3
MaleFemale
Sleeve : Medium (Blue)Sleeve : Medium (Blue)
P/N82998±12260
82998±24070*82998±12270(160mm) 82998±12600(500mm)
82998±24080*
Type2.3II (6mm Pitch Type)
MaleFemale
Sleeve : Medium (Blue) or Large (Yellow)Sleeve : Medium (Blue) or Large (Yellow)
P/N82998±12430
82998±12450*82998±12440(160mm) 82998±12590(500mm)
82998±12460*
F

F±3
TABLE OF REPAIR WIRE, TERMINAL PACKING, HOLE PLUG AND PRESS SLEEVE
Wire Harness Repair Manual (RM1022E)
381
Repair Wire (Waterproof Type)
Type2.3II (5mm Pitch Type)
MaleFemale
Sleeve : Medium (Blue) or Large (Yellow)
P/N82998±12790
82998±12780*
Type4.8
MaleFemale
Sleeve : Large (Yellow)Sleeve : Large (Yellow)
P/N82998±1247082998±12480
Type6.3
MaleFemale
Sleeve : Large (Yellow)
P/N82998±12540
F

TABLE OF REPAIR WIRE, TERMINAL PACKING, HOLE PLUG AND PRESS SLEEVE
F±4
382
Wire Harness Repair Manual (RM1022E)
Repair Wire (Waterproof Type)
Type6.3II
MaleFemale
Sleeve : Medium (Blue)
P/N82998±24160
Type8.0
MaleFemale
Sleeve : Large (Yellow)Sleeve : Large (Yellow)
P/N82998±1249082998±12500
TypeHEAD LAMP
MaleFemale
Sleeve : Medium (Blue) or Large (Yellow)
P/N82998±24150(160mm) 82998±24190(500mm)
F

F±5
TABLE OF REPAIR WIRE, TERMINAL PACKING, HOLE PLUG AND PRESS SLEEVE
Wire Harness Repair Manual (RM1022E)
383
Repair Wire (Waterproof Type)
TypeHB3, HB4
MaleFemale
Sleeve : Medium (Blue) or Large (Yellow)
P/N82998±12550(160mm) 82998±12610(500mm)
TypeTLC
MaleFemale
Sleeve : Small (Red)Sleeve : Small (Red)
P/N82998±1228082998±12290
F