Page 591 of 885
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INSPECT BRAKE LINING AND DRUM FOR PROPER
CONTACT
Replace the brake shoe or lathe the brake drum as necess-
4ry.
INSPECT WHEET CYLINDER FOR CORROSION OR
DAMAGE
INSPECT BACKING PLATE FOR WEAR OR DAMAGE
INSTALLATION OF REAR BRAKE
(See page BR-291
1. APPLY LITHIUM SOAP BASE GLYCOL GREASE
TO FOLLOWING PABTS:
(d Two piston cups
(b) Two pistons
2. ASSEMBLE WHEEL CYLINDER
(a) lnstall two new piston cups to each piston, check
that the flanges of the cups are pointed inward.
(b) Install the two pistons and spring into the wheel
cylinder.
(c) Install two new boots.
3. INSTALL WHEEL CYLINDER
Installthe wheelcylinder on the backing plate with the two
bolts.
Torque: 1OO kg-cm (7 ft-lb, 1O N.ml
4. CONNECT BRAKE TUBE TO WHEEL CYLINDER
Using SST, connect the brake tube
ssT 09751 -3601 1
Torque: 155 kg-cm (11 ft-lb, 15 N.ml
4.
5.
Pistoncu'
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YrlI I Piston
I SPring
Boot
Page 597 of 885

8R.38BRAKE SYSTEM - Rear Brake (Wagon 4WD)
Piston cup
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\J/ SPring
10. REMOVE FOLLOWING PARTS FROM WHEEL
CYLINDER:
(a) Two boots
b) Two pistons
(c) Spring
INSPECTION OF REAR BRAKE COMPONENTS
1. INSPECT BRAKE DRUM INSIDE DIAMETER
Standard inside diameter: 200.0 mm (7.874 in.l
Maximum inside diameter: 2O1.O mm (7.913 in.)
lf the drum is scored or worn, the brake drum may be
lathed to the maximum inside diameter.
2. INSPECT BRAKE SHOE LINING THICKNESS
Standard thickness: 4.0 mm (0.157 in.l
Minimum thickness: 1.0 mm {0.039 in.l
lf the shoe lining is less than minimum or shows signs of
uneven wear, replace the brake shoes.
NOTE: lf the thickness of any brake shoe is not within
specification, replace all of the brake shoes.
3. INSPECT BRAKE LINING AND DRUM FOR PROPER
CONTACT
Replace the brake shoe or lathe the brake drum as neces-
sary.
4. INSPECT WHEEL CYLINDER FOR CORROSION OR
DAMAGE
5. INSPECT BACKING PLATE FOR WEAR OR DAMAGE
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Page 598 of 885
BRAKE SYSTEM - Rear Brake (Wagon 4WD)8R.39
Apply Grease
INSTALLATION OF REAR BRAKE
(See page BR-361
1. APPLY LITHIUM SOAP BASE GLYCOL GREASE
TO FOLLOWING PARTS:
H Two piston cups
(d Two pistons
2. ASSEMBLE WHEEL CYLINDER
(d Install two new piston cups to the pistons.
(d Install the two pistons and spring into the wheel
cylinder. Check that the flanges of the piston are
pointed inward.
(c) Install two new boots.
3. INSTALL WHEEL CYLINDER
Installthe wheelcylinder on the backing plate with the two
bolts.
Torque: lOO kg-cm (7 ft-lb, 1O N.ml
4. CONNECT BRAKE TUBE TO WHEEL CYLINDER
Using SST, connect the brake tube.
ssT 09751 -3601 1
Torque: 155 kg-cm (11 ft-lb, 15 N.ml
5. APPTY HIGH TEMPERATURE GREASE TO
FOLLOWING PARTS:
(a) Backing plate and brake shoe contact points
(b) Anchor plate and brake shoe contact points
(d Strut and adjusting bolt contact points
(d) Strut and brake shoe contact points
Piston cup Piston
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