1985 TOYOTA TERCEL length

FRONT AXLE AND SUSPENSION - Front Wheel AlignmentFA-3
FRONT WHEEL ALIGNMENT
1. MAKE FOLLOWING CHECKS AND CORRECT ANY
PROBLEMS
(d Check the tires for wear and proper inflation.
Cold tire inflation pressure kg/cm2(psi, kPa)
Tire sizeFront and Rear
FWD
145 SR 13
3A-C 4-speed M/T
Others
2.2 (32.220l.
2.O Q8,2001
155 SR 131.8(26. 180)
165 SR131 .8 (26, 180)
4WD155 SR 132.O Q8,2001
175 SR 131 .8 (26. 180)
(b) Check the front wheel bearings for looseness.
(d Check the wheel runout.
Lateral runout: 1.2 mm (0.047 in.) or less
(d) Check the front suspension for looseness.
(e) Check the steering linkage for looseness.
(f) Check that the front absorbers work properly by
using the standard bounce test.
ADJUST TOE.IN
Adjust toe-in with a toe-in gauge by the following pro-
cedure.
(d Check to see that both right and left tie rods measure
the same in length.
Left-right error: 1.5 mm (0.059 in.l or less
Move the vehicle forward a few meters with the front
wheels in the straight-ahead position on a level place.
Mark the center of each rear tread and measure the
distance between marks of the right and left tires.
(d) Advance the vehicle till the marks on the rear of the
tires come to the measuring heights of the gauge on
the front.
(e) Measure the distance between the marks on the front
of the tires.
Toe-in: lnspection STD -1 {- 1 mm(-0.O4 + O.O4 in.)
AA
+=ruf,ffi Wry@=S
--A-- F--B--i
A=B
2.
(b)
(c)
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FA.4FRONT AXLE AND SUSPENSION - Front Wheel Alignment
(f) lf the toe-in is not within inspection STD, adjust the
toe-in.
(1) Loosen the clamp.
el Remove the boot clip.
(3) Turn the left and right rack ends an equal
amount to adjust.
Wl Check that the length of the left and right tie
rods are the same.
(5) Torque the tie rod end clamp.
Torque: 195 kg-cm (14 ft-lb, 19 N'ml
(6) Place the boot on the seal and clamp it.
NOTE: Check that the boot is not twisted.
3. INSTALT WHEEL ALIGNMENT EOUIPMENT
Follow the specific instructions of the equipment manu-
facturer.
fuwry'$A=B

FA.6FRONT AXLE AND SUSPENSION - Front Wheel Alignment
Front a-
Spacer
(o
7. ADJUSTCASTER
Caster
w/oPSw/ PS
o
3lt-
Inspection
Standard
Sedan1'10'+ 30'2"40' + 30'
Wagon0045' + 30'2"15' + 30'
Left-right error30' or less
o
3 Inspection standard2"25' -+- 30'
Left-right error30' or less
1'
lf the caster is not within specification, adjust by increas-
ing or decreasing the number of spacers. Do not install
more than two spacers.
Torque: 1,O75 kg-cm (78 ft-lb, 105 N.ml
NOTE: The caster will change 13' with each spacer.
ADJUST WHEEL ANGLE
Wheelangle
Inside wheelOutside wheel
o
=|'l-
Sedan
w/oPS
Max.36020' + 1032040' + 1"
at 2Oo21"30'200
w/ PSMax.35050' ! 1032'55'f 10
at 20o21"05'20"
Wagon
w/o PS
Max.36013' + 1032058'+ 10
at 2Oo21'25'20"
wi PSMax.35047'1 1'32050'= 1"
at 20"21"O9'20"
4WD
w/o PS
Max.36030' + 103301s'+ 10
at 2002'1"15'20"
w/ PSMax.36020'+ 1033020'+ 1'
at 2Oo21005'200
lf the steering angles differ from the standard specifica-
,'4o* tion, check to see that the length of the left and right tiet:ry rods are the same.
NOTE: lf the tie rod lengths are not equal, the steering
angle cannot be adjusted propedy.
lf the rie rod lengths were changed to adjust the steering
anble, reinspect the toe-in.
9. INSPECT SIDE SLIP WITH SIDE SLIP TESTER
Side slip: 3.O mm/m (O.118 in./3.3 ft) or less
lf the side slip is not within specification, the toe-in or
front wheel alignment may not be correct.
8.
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I
FA-l8FRONT AXLE AND SUSPENSION - Front Drive Shaft
Length
(c) Bend the clamp and lock it as is shown in the figure.
(d) Check that the boot is not stretched or contracted
when the drive shaft is at specified length.
Drive shaft length:
Right side Approx. 620 mm 124.41 in.l
Left side Approx. 722 mm (28,43 in.)
10. INSTALL NEW SNAP RING TO INBOARD JOINT
SHAFT
INSTALLATION OF FRONT DRIVE SHAFT
(See page FA-l3)
1. INSTALL DRIVE SHAFT TO TRANSAXLE ASSEMBLY
(a) Apply MP grease to the oil seal lip.
(b) lnstall the drive shaft by tapping on the SST.
ssT 09648-16010
NOTE: Whether or not the drive shaft is contacting the
pinion shaft can be know by its sound or feel when tap-
ping it in.
INSTALL STIFFENER PLATE
lnstall the three bolts holding the stiffener plate to the
engine and transaxle. Torque the bolts.
Torque: 400 kg-cm (29 ft-lb, 39 N'm)
INSTALL STEERING KNUCKE AND AXLE HUB
(See step 2 to 7 on page FA-l1 and 12)
4. CHECK FOLLOWING PARTS:
(d Check the boots for damage.
NOTE: Check the entire circumference of the boots.
(b) Check the length between the left and right shaft
after installinq,.the drive shaft.i": ' -|*itLength: Approjff{93 mm (7.60 in.)
5. CHECK FRONT"WHEEL ALIGNMENT (See page FA-31
2.
3.
"1.

BRAKE SYSTEM - Master CylinderBR-l3
INSTALLATION OF MASTER CYLINDER
(See page BR-91
1. CLEAN OUT GROOVE ON LOWER INSTALLATION
SURFACE OF MASTER CYLINDER
2. CHECK THAT ''VP" MARK ON MASTER CYLINDER
BOOT IS IN CORRECT POSITION
3. ADJUST LENGTH OF BRAKE BOOSTER PUSH ROD
BEFORE INSTALLING MASTER CYLINDER
(See page BR-151
4. INSTALL MASTER CYLINDER
Install a new gasket, the master cylinder and 3-way union
with the two nuts. Torque the nuts.
Torque: 130 kg-cm (9 ft-lb, 13 N.ml
*
5. CONNECT BRAKE TUBES
Using SST, connect the brake tubes to the master cyliner
and 3-way union. Torque the nuts.
ssr 09751-3601 1 ;
Torque: 155 kg-cm (11ft-lb, 15 N'ml
1?
6. FILL BRAKE RESERVOIR WITH BRAKE FLUID
AND BLEED BRAKE SYSTEM {See page BR-71
7. CHECK AND ADJUST BRAKE PEDAL (See page BR-61

BRAKE SYSTEM - Brake Booster8R.15
INSTALLATION OF BRAKE BOOSTER
(See page BR-l41
1. ADJUST LENGTH OF BOOSTER PUSH ROD
(a) Set SST on the master cylinder with the gasket and
lower the pin until its tip slightly touches the piston.
ssr 09737-00010
(d Tum SST upside down, and set it on the booster.
ssT 09737-OOO10
(c) Check that there is no clearance between the booster
push rod and pin head of SST.
Clearance: O mm (0 in.l
(d) Adjust the booster push rod length untilthe push rod
lightly touches the pin head.
2. INSTALL BRAKE BOOSTER
Torque: 130 kg-cm (9 ft-lb, 13 N'ml
3. INSTALL MASTER CYLINDER (See page BR-131
4. CONNECT VACUUM HOSE TO BRAKE BOOSTER
5. CONNECT PUSH ROD CLEVIS TO BRAKE PEDAL
Install the clevis pin and clip.
6. CONNECT PEDAL RETURN SPRING TO PEDAL
SPRING
INSTALL HEATER AIR DUCT
INSTALL LOWER FINISH PANEL
INSTALL IIA CAP
FILL BRAKE RESERVOIR WITH BRAKE FLUID
AND BLEED BRAKE SYSTEM (See page BR-71
CHECK BRAKE PEDAL (See page BR-61
PERFORM OPERATIONAL CHECK (See page BR-71
7.
8.
9.
10.
11.
12.

8R.28BRAKE SYSTEM - Rear Brake (Sedan)
12. CHECK OPERATION OF AUTOMATIC ADJUSTER
MECHANISM
(a) Move the parking brake lever of the rear shoe back
and forth, as shown. Check that the adjusting bolt
turns.
lf the bolt does not turn, check for incorrect installation of
the rear brakes.
(b) Adjust the strut length to the shortest possible
amount.
(d lnstall the drum.
(d) Pull the parking brake lever all the way up.
13. CHECK CLEARANCE BETWEEN BRAKE SHOES AND
DRUM
h) Remove the drum.
(b) Measure the brake drum inside diameter and
diameter of the brake shoes. Check that the
difference between the diameters is the correct shoe
clearance.
Shoe clearance: 0.6 mm (0.O24 in.l
lf incorrect check the parking brake system.
14. INSTALL BRAKE DRUM AND ADJUST PRELOAD
(See page RA-61
15. INSTALL REAR WHEEL
16. FILL BRAKE RESERVOIR WITH BRAKE FLUID
AND BLEED BRAKE SYSTEM (See page BR-71
17. CHECK FOR FLUID LEAKAGE
ffi6
V\Fsz'

BRAKE SYSTEM - Rear Brake (Wason FWD)BR-35
1O. CHECK OPERATION OF AUTOMATIC ADJUSTER
MECHANISM
(d Move the parking brake lever of the rear shoe back
and forth, as shown. Check that the adjusting bolt
turns.
lf the bolt does not turn, check for incorrect installation of
the rear brakes.
Adjust the strut length to the shortest possible
amount.
Install the drum.
Pull the parking brake lever all the way up.
CHECK CLEARANCE BETWEEN BRAKE SHOES AND
DRUM
(a) Remove the drum.
(b) Measure the brake drum inside diameter and
diameter of the brake shoes. Check that the
difference between the diameters is the conect shoe
clearance.
Shoe clearance: 0.6 mm (0.024 in.l
lf inconect check the parking brake system.
INSTALL BRAKE DRUM
INSTALL REAR WHEEL
FILI BRAKE RESERVOIR WITH BRAKE FLUID AND
BLEED BRAKE SYSTEM(See page BR-71
CHECK FOR FLUID LEAKAGE
(b)
(c)
(d)
11.
12.
13.
14.
15.