GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 728
5. Disconnect the throttle and cruise c
ontrol (if so equipped) cables at the
TBI unit.
6. Disconnect the fuel return and bal ance line connections from the rear TBI
unit.
7. Remove and discard the throttle cont rol rod retaining clip from the front
TBI unit throttle lever stud. A new clip must be used during reassembly.\
One throttle rod end bearing is permanently attached to the throttle lever stud of
the rear TBI unit, and must not be remov ed from it. If the throttle rod and
bearing assembly needs replacement, Th e entire rear throttle body must be
replaced.
8. Unbolt and remove the TBI unit.
To install: 9. Replacement of the manifold cover or either throttle body requires throttle
valve synchronizing and checking of the throttle rod alignment (see
"Preliminary Adjustments"). Before installing the replacement throttle
body unit(s) on the engine, perform the following steps:
a. If the tamper resistant plugs co vering the throttle stop screws are
in place, remove the plugs.
b. If the front TBI unit throttle syn chronizing screw has a welded
retaining collar, grind off the weld.
c. Block possible movement of the throttle lever, relieving the force
of the heavy spring against the throttle synchronizing screw. This
prevents the levers from coming into contact.
If the lever is not blocked before the thro ttle synchronizing screw is removed,
the screw may be damaged, and reinstallation will be accomplished only with
great difficulty.
d. Remove the synchronizing screw and collar. Discard the collar and reinstall the screw. The blocking from the throttle lever (installed in the
previous step) can now be removed.
CAUTION - The collar must be removed to prevent possible interference with
the air cleaner. Failure to do so c ould result in personal injury.
10. Use new gaskets and tighten the TB I bolts to 120-168 inch lbs. (13-19
Nm) during installation.
11. Perform the preliminary adjustm ents. These procedures must be
followed before further assembly.
12. Reconnect the fuel lines to the TBI units. Use a backup wrench to
prevent the nuts from tu rning in the TBI unit.
13. Reconnect the throttle cable and the cruise control cable.
14. Reconnect all related vacuum lines.
15. Reconnect the electrical connectors.
16. With the engine OFF, depress t he accelerator pedal to the floor and
release. Check for free return of the pedal.
GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 739
3. Make sure the ignition switch has
been in the OFF position for at least 10
seconds and that all accessories are OFF.
4. Turn the ignition switch ON and the pump will run for about 2 seconds.
Note the system pressure with t he pump running, it should be between
40-47 psi.
The ignition switch may have to be cycled to the ON position more than once to
obtain maximum pressure. It is also norma l for the pressure to drop slightly
when the pump first stops, but it should then hold steady.
5. If the pressure is not as specified, verify that fuel pump operation is
heard in the tank.
6. If fuel pump operation is not heard, inspect the fuel pump relay and
wiring.
7. If fuel pump operation is heard, inspect the filter and lines for restriction.
8. Start the engine and make sure the pr essure decreases about 3-10 psi at
idle.
9. If fuel pressure does not decrease, inspect the fuel pressure regulator
and hose.
10. Disconnect the fuel pressure gauge.
THROTTLE BODY
REMOVAL & INSTALLATION 1. Disconnect the negative (-) battery c able and partially drain the radiator.
2. Remove the air inlet duct and unplug the IAC and TPS electrical connectors.
3. Label and disconnect the vacuum and coolant lines.
4. Disconnect the accelerator, thro ttle valve (transmission control) and
cruise control cables, as applicable.
5. Remove the throttle body attaching bolts, then separate the throttle body from the plenum.
6. Discard the gasket.
To install: 7. Install the throttle body to the plenum using a new gasket. Tighten the \
bolts to specification.
8. Engage the accelerator, throttle valve and cruise control cables, as
necessary. Make sure that the link ages do not hold the throttle open.
9. Connect the vacuum and coolant lines.
10. Install the air inlet duct and plug the IAC and TPS electrical connectors
into their sockets.
11. Connect the negative (-) battery cable and refill the radiator.
12. With the engine OFF, check to s ee that the accelerator pedal is free.
Depress the pedal to the floor and release.
