
GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 366
8.  Remove the air conditioning co
mpressor and lay aside. Remove the 
power steering pump and lay aside.  
Do not disconnect the air conditioning or power steering lines.   
9.  Remove the vacuum brake booster line.  
10. Remove the distributor cap and spark plug wires.  
11. Disconnect the necessary elec trical connections and hoses.  
12. Raise and safely support the vehicle.  
13. Disconnect the exhaust pipes  at the exhaust manifolds.  
14. Remove the flywheel cover and  remove the converter bolts.  
15. Disconnect the star ter wire connections.  
16. Remove the bellhousing and t he motor mount through-bolts.  
17. Lower the vehicle.  
18. Relieve the fuel system pressu re. Disconnect the fuel lines.  
19. Support the transmission with a suit able jack. Attach an engine lifting 
device.  
20. Remove the engine assembly.  
To install:   21. Position the engine assembly in the vehicle.  
22. Attach the motor mount to engine br ackets and lower the engine in place. 
Remove the engine lifting device and the transmission jack.  
23. Raise and support the vehicle safely.  
24. Install the motor mount through-bolts and tighten the nuts to 50 ft. lbs.  (68 Nm). Install the bellhousing bolts  and tighten to 35 ft. lbs. (47 Nm).  
25. On vehicles with automatic transmissi on, install the converter to flywheel 
attaching bolts to 46 ft. lbs. (63 Nm).  
26. Install the flywheel splash shield  and tighten to 89 inch lbs. (10 Nm).  
27. Connect the starter wires and the fuel lines.  
28. Install the exhaust pipe  on the exhaust manifold.  
29. Lower the vehicle.  
30. Install the power steering pump and  the air conditioning compressor.  
31. Connect the necessary wires and hoses.  
32. Install the radiator, fan and fan sh roud. Connect the radiator and heater 
hoses and the transmission cooler lines.  
33. Connect the vacuum brake booster li ne, the throttle linkage and cruise 
control cable. Install  the distributor cap.  
34. Fill the cooling system with the  proper type and amount of coolant and 
the crankcase with the proper type of  oil to the correct level.  
35. Install the water pump drive bel t, the air cleaner duct and the hood.  
36. Connect the negative battery cable, st art the engine and check for leaks.  
 
 
  

GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 368
23. Remove the AIR/converter bracket 
and ground wires from the rear of the 
cylinder head.  
24. Attach a suitable lifting devic e and remove the engine assembly.  
To install:   25. Position the engine assembly in the vehicle.  
26. Attach the motor mount to engine  brackets and lower the engine into 
place.  
27. Remove the engine lifting device and the transmission jack.  
28. Raise and safely support the vehicle.  
29. Install the motor mount through-bolts  and tighten to 50 ft. lbs. (68 (Nm).  
30. Install the bellhousing bolts and  tighten to 35 ft. lbs. (47 Nm).  
31. On vehicles with automatic transmissi on, install the converter to flywheel 
bolts. Tighten the bolts to 46 ft. lbs. ( 63 Nm). Install the flywheel cover.  
32. Connect the starter wires and the fuel lines.  
33. Connect the exhaust pipe at  the exhaust manifold.  
34. Lower the vehicle.  
35. Connect the necessary wires and hoses.  
36. Install the power steering pump and  air conditioning compressor in their 
respective brackets.  
37. Install the radiator, fan and fan sh roud, radiator hoses and heater hoses.  
38. Connect the transmission cooler  lines and cooling fan electrical 
connectors.  
39. Install the distributor.  
40. Install the plenum ex tension, if equipped.  
41. Fill the cooling system with the  proper type and quantity of coolant and 
the crankcase with the proper type of  oil to the correct level.  
42. Install the air cleaner and the hood.  
43. Connect the negative battery cable,  start the engine, check for leaks and 
check timing.  
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
  

GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 411
1.  Disconnect the negative battery cable.  
2.  Relieve the fuel system pressure 
and drain the engine coolant from the 
radiator into a suitable container.  
3.  Remove the intake manifold and the spark plugs.  
4.  Remove the dipstick tube and bra cket. Raise and support the vehicle 
safely. Drain the oil and remove the  oil filter. Lower the vehicle.  
5.  Remove the exhaust manifolds.  
6.  Remove the drive belt(s).  
7.  Remove the air conditioning compresso r and bracket, reposition it aside. 
Do not disconnect the lines.  
8.  Remove the power steering pump  and bracket, reposition it aside.  
9.  Remove the alternator and br acket, reposition it aside.  
10. Remove the ground cable from the  rear of the cylinder head and remove 
the engine lift bracket.  
11. Remove the rocker arm covers.  
12. Loosen the rocker arms until the pushrods can be removed.  
13. Remove the cylinder head bolts and remove the cylinder heads.  
To install:   14. Clean the gasket mating surfaces of  all components. Be careful not to 
nick or scratch any surfaces as this  will allow leak paths. Clean the bolt 
threads in the cylinder bl ock and on the head bolts.  Dirt will affect bolt 
torque.  
15. Place the head gaskets in pos ition over the dowel pins.  
16. Install the cylinder heads.  
17. Coat the cylinder head bolts th reads with GM sealer 1052080 or 
equivalent, and install the bolts. Tight en the bolts in the proper sequence 
to:  
•  1982-1987 engines: 70 ft lbs. (90 Nm)  
• 1988-1992 engines: 1st step: 40 ft lbs.  (55 Nm); 2nd step: tighten 
an additional 1/4 (90 degree) turn  
18. Install the pushrods a nd loosely retain them wit h the rocker arms. Make 
sure the lower ends of the pushrods ar e in the lifter seats. Refer to the 
rocker arm procedures outlined ea rlier in this section.  
19. Install the power steering pump br acket and pump. Do the same for the 
air conditioning compressor  bracket and compressor.  
20. Install the ground cable to t he rear of the cylinder head.  
21. Install the exhaust manifolds.  
22. Install the dipstick tube and bracket.  
23. Install the intake manifold.  
24. Install the alternator  bracket and alternator.  
25. Install the drive belt(s).  
26. Install the spark plugs.  
27. Fill the cooling system with the proper  type and quantity of coolant. Install 
a new oil filter and fill the crankca se with the proper type and quantity of 
oil.  
28. Connect the negative battery cable, star t the vehicle and check for leaks.  
  

GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 463
 
Fig. 9: Example of a fl ange type exhaust system joint 
Before removing any component on a fl ange type system, ALWAYS squirt a 
liquid rust dissolving agent onto the fast eners for ease of removal. Start by 
unbolting the exhaust piece at both ends  (if required). When unbolting the 
headpipe from the manifold, make sure that  the bolts are free before trying to 
remove them. if you snap a stud in t he exhaust manifold, the stud will have to 
be removed with a bolt extractor, which  often means removal of the manifold 
itself. Next, disconnect the component fr om the mounting; slight twisting and 
turning may be required to remove the co mponent completely from the vehicle. 
You may need to tap on the component wit h a rubber mallet to loosen the 
component. If all else fails, use a hacksaw to separate the parts. An oxy-
acetylene cutting torch may be faster but  the sparks are DANGEROUS near the 
fuel tank, and at the very least, accident s could happen, resulting in damage to 
the under-car parts, not to  mention yourself.  
 
 
 
 
 
 
  

GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 547
EXHAUST GAS RECIRCULATION (EGR) SYSTEM 
OPERATION  
All models are equipped with 
this system, which consists of a metering valve, a 
vacuum line to the carburet or or intake manifold, and cast-in exhaust passages 
in the intake manifold. The EGR valve  is controlled by vacuum, which opens 
and closes in response to the vacuum signals to admit exhaust gases into the 
air/fuel mixture. The exhaust gases  lower peak combustion temperatures, 
reducing the formation of NOx. The valve  is closed at idle and wide open 
throttle, but is open between the two extreme positions.  
There are actually four types of EGR  systems: Ported, Positive Back-Pressure, 
Negative Backpressure and Digital. The pr inciple of all the systems are the 
same; the only difference is in the me thod used to control how the EGR valve 
opens.  
Too much EGR flow at idle, cruise or  during cold operation may result in the 
engine stalling after cold start, the engine  stalling at idle after deceleration, 
vehicle surge during cruise and rough idle . If the EGR valve is always open, the 
vehicle may not idle. Too little or no EGR  flow allows combustion temperatures 
to rise, which could result in spar k knock (detonation), engine overheating 
and/or emission test failure.  
A Thermal Vacuum Switch (TVS) or vacuum control solenoid may sometimes\
 
be used in combination with the EGR va lve. The TVS will close off vacuum 
during cold operation. A va cuum control solenoid uses Pulse Width Modulation 
(PWM) to turn the solenoid ON and OFF  numerous times a second and varies 
the amount of ON time (pulse width)  to vary the amount of ported vacuum 
supplied the EGR valve.  
PORTED VALVE  
In the ported system, the amount of ex haust gas admitted into the intake 
manifold depends on a ported vacuum  signal. A ported vacuum signal is one 
taken from the carburetor above the th rottle plates; thus, the vacuum signal 
(amount of vacuum) is dependent on how  far the throttle plates are opened. 
When the throttle is closed (idle or dec eleration) there is no vacuum signal. 
Thus, the EGR valve is closed, and no exhaust gas enters the intake mani\
fold. 
As the throttle is opened, a vacuum is  produced, which opens the EGR valve, 
admitting exhaust gas into the intake manifold.  
POSITIVE BACKPRE SSURE VALVE  
This valve operates the same  as the ported, except, it has an internal air bleed 
that acts as a vacuum regulator. T he bleed valve controls the amount of 
vacuum inside the vacuum chamber duri ng operation. When the valve receives 
sufficient exhaust backpressure through the  hollow shaft, it closes the bleed; at 
this point the EGR valve opens.   

GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 562
Air is injected into either the exhaust 
port(s), the exhaust manifold(s) or the 
catalytic converter by an engine driven ai r pump. The system is in operation at 
all times and will bypass air only mom entarily during deceleration and at high 
speeds. The bypass function is performed by  the air control valve, while the 
check valve protects the air pump by pr eventing any backflow of exhaust gases.  
The AIR system helps r educe HC and CO content in  the exhaust gases by 
injecting air into the exhaust ports dur ing cold engine operation. This air 
injection also helps the catalytic conv erter to reach the proper temperature 
quicker during warmup. When the engine  is warm (Closed Loop), the AIR 
system injects air into the beds of a th ree-way converter to lower the HC and 
the CO content in the exhaust.  
The system utilizes the following components:  
1.  An engine driven AIR pump.  
2.  AIR Control valves (Air Control, Air Switching).  
3.  Air flow and control hoses.  
4.  Check valves.  
5.  A dual-bed, three-way catalytic converter.  
6.  A deceleration back-fire control valve - 2.8L engine only.  
The belt driven, vane-type air pump is lo cated at the front of the engine and 
supplies clean air to the AIR system fo r purposes already stated. When the 
engine is cold, the Electronic Control  Module (ECM) energizes an AIR control 
solenoid. This allows air to  flow to the AIR switching valve. The AIR switching 
valve is then energized to direct  air to the exhaust ports.  
When the engine is warm, the ECM de-energ izes the AIR switching valve, thus 
directing the air between the beds of the  catalytic converter. This provides 
additional oxygen for the ox idizing catalyst in the second bed to decrease HC 
and CO, while at the same time keeping  oxygen levels low in the first bed, 
enabling the reducing catalyst to effect ively decrease the levels of NOx.  
If the AIR control valve detects a r apid increase in manifold vacuum 
(deceleration), certain operat ing modes (wide open throttle, etc.) or if the ECM 
self-diagnostic system detects any problem  in the system, air is diverted to the 
air cleaner or directly into the atmosphere.  
The primary purpose of the EC M's divert mode is to prevent backfiring. Throttle 
closure at the beginning of deceleration  will temporarily create air/fuel mixtures 
which are too rich to burn completely . These mixtures become burnable when 
they reach the exhaust if  combined with the injection ai r. The next firing of the 
engine will ignite this mixt ure causing an exhaust backf ire. Momentary diverting 
of the injection air from  the exhaust prevents this.  
The AIR system check valves and hoses  should be checked periodically for any 
leaks, cracks or deterioration.   

GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 569
 
Fig. 7: AIR system control valv e assembly; all models similar 
EARLY FUEL EVAPORATION (EFE) 
OPERATION  
The EFE system is used on some of the  engines to provide a source of rapid 
engine heat up during cold operations. It hel ps reduce the time that carburetor 
choking is required and helps reduce exhaust emissions.  
There are two types of EF E systems. The vacuum servo type, consists of a 
valve located in the exhaust manifold , an actuator and a Thermal Vacuum  

GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 571
 
Fig. 1: Exploded view of a vacuum servo EFE valve assembly 
ELECTRICAL TYPE   1.  Remove the air cleaner and disconnect the negative battery cable.  
2.  Tag, then disengage all  electrical, vacuum and fuel connections from the 
carburetor.  
3.  Disconnect the EFE heat er electrical lead.  
4.  Remove the carburetor.  
5.  Lift off the EFE heater grid.  
To install:   6.  Position the EFE heater grid onto the manifold.  
7.  Install the carburetor.  
8.  Connect the EFE heater electrical lead.