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GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 513
1. Connect the vehicle battery.
2. Start the engine. Keep y
our eye on your oil pressure indicator; if it does
not indicate oil pressure within 10 se conds of starting, turn the vehicle
off.
WARNING - Damage to the engine can result if it is allowed to run with no oil
pressure. Check the engine oil level to make sure that it is full. Check for any
leaks and if found, repair the leaks be fore continuing. If there is still no
indication of oil pressure, y ou may need to prime the system.
3. Confirm that there are no fluid leaks (oil or other).
4. Allow the engine to reach nor mal operating temperature (the upper
radiator hose will be hot to the touch).
5. If necessary, set the ignition timing.
6. Install any remaining components such as the air cleaner (if removed for
ignition timing) or body panels which were removed.
BREAKING IT IN
Make the first miles on the new engine , easy ones. Vary the speed but do not
accelerate hard. Most importantly, do not lug the engine, and avoid sustained
high speeds until at least 100 miles. Ch eck the engine oil and coolant levels
frequently. Expect the engine to use a littl e oil until the rings seat. Change the
oil and filter at 500 miles, 1500 mile s, then every 3000 miles past that.
KEEP IT MAINTAINED
Now that you have just gone through all of that hard work, keep yourself from
doing it all over again by thoroughly maintaining it. Not that you may not have
maintained it before, heck you c ould have had one to two hundred thousand
miles on it before doing this. However, you may have bought the vehicle used,
and the previous owner did not keep up on maintenance. Which is why you just
went through all of that hard work. See?
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GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 537
ENGINE CONTROLS
EMISSION CONTROLS
CRANKCASE VENTILATION SYSTEM
OPERATION
The Positive Crankcase Ventilation (PCV ) system is used to control crankcase
blow-by vapors. As the engine is running, clean, filtered air is drawn through the
air filter and into the crankcase. As the air passes through the crankca\
se, it
picks up the combustion gases and carries them out of the crankcase, through
the PCV valve, and into the induction system . As they enter the intake manifold,
they are drawn into the combustion chamber where they are reburned.
The most critical component in the system is the PCV valve. This valve controls
the amount of gases which are recycled into the combustion chamber. At low
engine speeds, the valve is partially clos ed, limiting the flow of gases into the
intake manifold. As engine speed incr eases, the valve opens to admit greater
quantities of gases into the intake manifold. If the PCV valve becomes clogged,
the system is designed to allow excessive amounts of blow-by gases to back
flow through the crankcase tube into the air cleaner to be consumed by normal
combustion.
Fig. 1: PCV flow on 4, 6 and 8cylinder engines
SERVICE
Inspect the PCV system hose and connecti ons at each tune-up and replace any
deteriorated hoses. Check the PCV valve at every tune-up and replace it at
30,000 mile intervals.
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GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 538
TESTING
1. Remove the PCV valve from the intake manifold or valve cover.
2. Run the engine at idle.
3. Place your thumb over the end of the valve. Check for vacuum. If there is
no vacuum at the valve, check fo r plugged valve or vacuum lines.
Fig. 2: Check the PCV valve for vacuum at idle
4. Shut off the engine. Shake the valv e and listen for the rattle. If valve
doesn't rattle, replace it.
REMOVAL & INSTALLATION
PCV SYSTEM FILTER
1. To replace the PCV filter discon nect the hose, if equipped, attached to
the filter at the air cl eaner and remove the air cleaner cover. Slide the
spring clamp off of the filter and re move it from the air cleaner.
2. Inspect the rubber grommet in the valve cover and the hose for signs of \
deterioration, brittleness and cracking. Replace as necessary.
3. Installation is the reverse of removal.
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GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 539
PCV VALVE
1. Disconnect the hose or pi pe from the PCV valve.
2. Gently pull the PCV valv e out of the grommet in the valve cover or intake
manifold.
3. Installation is the reverse of removal.
Fig. 3: PCV system on Tuned Port Injection equipped engines
Fig. 4: PCV filter location on most carbureted and throttle body injected engines
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GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 545
Fig. 6: Be sure to label the hoses bef ore disconnecting them to avoid confusion
later
FILTER
Not all models use canister s with replaceable filters.
1. Remove the vapor canister.
2. Pull the filter out from the bottom of the canister.
3. Install a new filter and then replace the canister.
CANISTER PURGE SOLENOID 1. Disconnect the negative battery cable.
2. Remove the bolt, cover and solenoid.
3. Disconnect the electrical wirin g and hoses from the solenoid.
4. Remove the solenoid.
To install: 5. Install the solenoid, cover and bolt.
6. Connect the hoses and elec trical wiring solenoid.
7. Connect the negative battery cable.
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GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 557
Fig. 11: Digital EGR valve assembly
EGR SOLENOID 1. Disconnect the negative battery cable.
2. Remove the air cl eaner, as required.
3. Disconnect the electrical wiring at the solenoid.
4. Disconnect the vacuum hoses.
5. Remove the retaining bolts and the solenoid.
6. Remove the filt er, as required.
To install: 7. If removed, install the filter.
8. Install the solenoid and retaining bolts.
9. Connect the vacuum hoses.
10. Connect the electrical wiring.
11. If removed, install the air cleaner.
12. Connect the negative battery cable.
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GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 559
Fig. 14: Discard the old gasket. Be sure the remove all carbon deposits from the
ports on the EGR valve and the mounting surface
THERMOSTATIC AIR CLEANER (THERMAC)
OPERATION
This system is designed to warm the air entering the carburetor when
underhood temperatures are low, and to ma intain a controlled air temperature
into the carburetor or throttle body at all times. By allowing preheated air to
enter, the amount of time t he choke is on is reduced, resulting in better fuel
economy and lower emissions. Engine warm-up time is also reduced.
The THERMAC system is composed of th e air cleaner body, a filter, sensor
unit, vacuum diaphragm, damper door, a ssociated hoses and connections. Heat
radiating from the exhaust manifold is tr apped by a heat stove and is ducted to
the air cleaner to supply heated air to t he carburetor or throttle body. A movable
door in the air cleaner case snorkel allows air to be drawn in from the heat stove
(cold operation). The door position is co ntrolled by the vacuum motor, which
receives intake manifold vacuum as modulated by the temperature sensor.
A vacuum door which remain s open can cause carburetor icing or poor cold
driveability. A door which remains clos ed during normal engine operating
temperatures can cause sluggishne ss, engine knocking and overheating.
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GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 563
On the 2.8L engine only, an anti-backfire (g
ulp) valve is used to allow air flow
into the intake manifold. This is us ed to help prevent backfire during high
vacuum deceleration conditions. The extra air enters the intake system to lean
the rich air/fuel mixture. The valve is o perated by the intake manifold vacuum to
allow air from the air filter to flow into the intake manifold.
Fig. 1: AIR system operation - cold engine
Fig. 2: AIR system operation - warm engine