throttle
opener
solenoid
valve
The
throttle
opener
solenoid
valve
is
actuated
and
the
servo
diaphragm
chamber
is
opened
to
the
atmosphere
In
this
case
the
seIVo
diaphragm
does
not
opera
te
Engine
Fuel
Automatic
transmission
models
As
long
as
the
shift
lever
is
in
the
N
or
p
position
the
inhibitor
switch
on
the
transmission
is
turned
on
and
the
throttle
opener
solenoid
valve
is
actuated
Under
this
condition
the
seIVo
diaphragm
does
not
operate
because
of
the
same
reason
as
men
tioned
for
the
manual
transmission
model
ON
Car
peed
betow
t6
km
h
to
mph
OFF
Car
peed
above
16
km
h
to
mph
To
intake
manifold
j
lJl
11
1
ti
i
ljn
L
o
1
Servo
diaphragm
2
Vacuum
control
valve
3
Altitude
corrector
4
Throttle
opener
solenoid
valve
5
Inhibitor
switch
N
p
ON
for
automatic
transmission
6
Speed
detecting
switch
below
10
MPH
ON
for
manual
transmission
7
Amplifier
8
Ignition
switch
9
Primary
throttle
valve
Note
FUEL
SHUT
OFF
SYSTEM
The
fuel
shut
off
system
is
to
shut
off
the
fuel
during
deceleration
there
by
reducing
fuel
consumption
This
system
also
helps
prevent
a
tempera
ture
rise
in
the
catalytic
converter
during
long
periods
of
deceleration
The
major
parts
of
the
system
are
an
anti
dieseling
solenoid
a
neutral
detecting
switch
a
throttle
valve
switch
and
an
engine
revolution
switch
e
1
l
6
I
I
I
I
I
I
I
I
I
l
L
I
Broken
tine
applies
only
to
Automatic
Transmission
7
Anti
dieseling
solenoid
Electric
current
OFF
ON
valve
I
I
h
L
Battery
I
Neutral
detecting
switch
l
2
Throttle
valve
switch
3
Engine
revolution
switch
4
Transistor
ignition
unit
o
Ignition
switch
EF105A
Fig
EF
26
Throttle
Opener
System
ill
Ignition
coil
U
EF846
Fig
EF
27
Anti
dieseling
Solenoid
Valve
EF
11
Fuel
shut
oH
s
stein
operation
During
deceleration
when
the
en
gine
speed
is
above
a
certain
level
the
anti
dieseling
solenoid
valve
of
the
carburetor
closes
so
that
the
fuel
is
shut
off
When
engine
speed
falls
below
a
certain
level
the
anti
dieseling
solenoid
vaJv
oP
lS
so
that
the
f
el
flows
However
if
the
engine
speed
is
below
the
designated
level
even
during
deceleration
the
fuel
shut
off
system
does
not
operate
When
the
shift
lever
is
in
neutral
the
fuel
shut
off
system
does
not
operate
The
functions
of
each
part
of
this
system
are
as
follows
I
Engine
revolution
switch
The
engine
revolution
switch
turns
off
when
the
engine
revolution
is
above
2
100
rpm
and
turns
on
when
the
engine
revolution
falls
below
1
650
rpm
This
switch
is
actuated
hy
a
pulse
of
the
ignition
system
This
switch
is
located
on
the
right
hand
dash
side
panel
in
the
passenger
compartment
as
shown
in
the
follow
ing
figure
Engine
Fuel
I
Fig
EF
28
Location
of
Engine
Revolution
Switch
2
Neutral
detecting
switch
The
neutral
detecting
switch
turns
on
in
neutral
and
turns
off
in
other
shift
lever
positions
h
1
Neutral
detecting
switch
2
Revenelamp
switch
3
Top
detectim
switch
EC275
3
Throttle
valve
switch
The
throttle
valve
switch
is
installed
on
the
carburetor
It
turns
off
when
the
throttle
valve
is
closed
and
turns
on
when
the
throttle
valve
is
open
The
opening
position
of
the
throt
tle
valve
switch
is
calibrated
in
engine
rpm
when
the
engine
is
revved
up
under
no
load
The
switch
turns
on
when
the
engine
revolution
is
above
1
150
rpm
and
turns
off
when
the
engine
revolu
tion
is
below
1
000
rpm
1
Micro
switch
2
Connector
3
Adjusting
screw
EF848
Fig
EF
30
Location
of
Throttle
Valve
Switch
Fuel
shut
off
Anti
dieseling
Engine
revolution
Throttle
valve
opening
Shift
lever
position
system
solenoid
valve
Activated
Closed
Except
neutral
OFF
Closed
OFF
Neutral
ON
High
OFF
Except
neutral
OFF
Open
ON
Inactivated
Open
Neutral
ON
Closed
OFF
Excep
t
neutral
O
F
Low
ON
Neutral
ON
Except
neutral
OFF
Open
ON
Neutral
ON
Continuity
of
switch
Fig
EF
29
Locotion
of
Neutral
Detecting
Switch
EF
12
ELECTRIC
AUTOMATIC
CHOKE
An
electric
heater
warms
a
bi
metal
interconnected
to
the
choke
valve
and
controls
the
position
of
c
oke
valve
and
throttle
valve
in
accordance
with
the
time
elapsed
the
warm
up
condi
tion
of
the
engine
and
the
outside
ambient
temperature
Electric
heater
The
electric
heater
is
made
up
of
a
semiconductor
and
installed
in
the
automatic
choke
cover
in
the
body
2
Bi
metal
Electric
current
flows
through
the
heater
as
the
engine
starts
and
warms
the
bi
metal
The
deflection
of
the
bi
metal
is
transmitted
to
the
choke
valve
through
the
choke
valve
lever
3
Fast
idle
cam
The
fast
idle
cam
determines
the
opening
of
the
throttle
valve
SQ
that
the
proper
amount
of
mixture
cor
responding
to
the
opening
of
the
choke
valve
will
be
obtained
The
opening
of
the
choke
valve
is
de
pendent
upon
the
warm
up
condition
of
the
engine
4
Choke
unloader
When
accelerating
the
engine
during
the
warm
up
period
that
is
before
the
choke
valve
opens
sufficiently
this
unloader
forces
the
choke
valve
open
a
little
so
as
to
obtain
an
adequate
air
fuel
mixture
S
Vacuum
break
diaphragm
After
the
engine
has
been
started
by
cranking
this
diaphragm
forces
the
choke
valve
open
to
the
predetermined
extent
so
as
to
provide
the
proper
air
fuel
ratio
A
two
stage
acting
type
vacuum
diaphragm
is
employed
6
Si
metal
case
index
mark
The
bi
metal
case
index
mark
is
used
for
selling
the
moment
of
the
bi
metal
which
controls
the
air
fuel
mixture
ratio
required
for
starting
Engine
Fuel
r
m
2
3
4
5
6
r
3
1
@
@
Alternator
L
terminal
Automatic
choke
relay
Automatic
choke
cover
P
T
C
heater
Bi
metaJ
spring
Choke
valve
Fig
EF
31
Electric
Automatic
Choke
l
eater
EF045A
l
A
Higher
ambient
temperature
Manifold
vacuum
Clearance
B
B
Lower
ambient
temperature
Clearance
Manifold
vacuum
1
Hi
metal
2
P
T
e
heater
3
Thermostat
cover
4
Vacuum
diaphragm
5
Fast
idle
earn
6
Bi
metal
cover
index
mark
7
Choke
shaft
lever
8
Choke
valve
9
Unloader
tang
10
Throttle
valve
11
Fast
idle
adjusting
screw
EF243
t
Diaphragm
2
Spring
I
3
Spring
11
4
Rod
5
Choke
valve
6
Plate
@
7
Bi
metal
EF884
Fig
EF
32
Electric
Automatic
Choke
EF
13
DASH
POT
SYSTEM
These
carburetors
are
equipped
with
a
dash
pot
interlocked
with
the
primary
thrott
Ie
valve
through
a
link
mechanism
The
dash
pot
prevents
the
throttle
valve
from
closing
abruptly
thereby
reducing
He
emissions
during
deceleia
tion
or
gear
shifting
In
automatic
transmissi9fi
models
it
also
prevents
engine
stall
resulting
from
quick
application
of
the
brake
or
from
quick
release
of
the
accelerator
pedal
after
it
s
been
tread
upon
slightly
INSPECTION
AND
ADJUSTMENT
CARBURETOR
IDLE
R
P
M
AND
MIXTURE
RATIO
CO
idle
adjustment
with
CO
meter
Refer
to
Carburetor
Idle
rpm
and
Mixture
Ratio
Section
ET
for
check
ing
and
a
justment
CO
idle
adjustment
without
CO
meter
Non
California
models
Refer
to
Carburetor
Idle
rpm
and
Mixture
Ratio
Section
ETl
fot
check
ing
and
adjustment
Idle
limiter
cap
Refer
to
Idle
Limiter
Cap
SeCtio
ET
for
checking
and
adjustment
FUEL
LEVEL
I
With
engine
idling
visually
check
fuel
level
through
sight
window
of
float
chamber
Fuel
level
is
correct
if
it
is
at
the
indicator
point
Note
Fuel
level
indicator
point
is
located
IS
mm
0
59
in
below
top
of
carburetor
body
H
as
shown
in
Figure
below
Engine
Fuel
EF088A
Fig
EF
33
Checking
Fuel
Level
To
adjust
fuel
level
proceed
as
follows
2
Remove
choke
chamber
3
Turn
down
choke
chamber
to
allow
float
to
come
into
contact
with
needle
valve
and
measure
H
shown
below
When
H
is
approximately
15
mm
0
59
in
top
float
position
is
correct
The
top
float
position
can
be
ad
justed
by
bending
float
seat
Upon
completion
of
the
adjust
ment
check
fuel
level
with
attached
level
gauge
nhH
J
1
Float
2
Float
stopper
3
Float
seat
4
Needle
valve
Fig
EF
34
Adjusting
Floot
Level
EF
14
4
Adjust
bottom
float
position
so
that
clearance
hl
between
float
seat
and
needle
valve
stem
is
1
3
to
I
7
mm
0
051
to
0
067
in
when
float
is
fully
raised
Bend
float
stopper
as
required
5
Install
choke
chamber
6
After
adjustments
in
steps
3
and
4
above
have
been
made
make
sure
that
when
fuel
is
delivered
to
the
float
chamber
the
fuel
level
is
maintained
within
the
specified
value
H
FAST
IDLE
I
Remove
carburetor
assembly
from
engine
2
Remove
bi
metal
cover
3
Place
fast
idle
arm
on
second
step
of
first
idle
cam
Then
adjust
fast
idle
adjusting
screw
as
shown
at
A
in
illustration
The
clearance
A
should
be
specified
value
in
the
following
table
4
To
check
fast
idle
cam
setting
by
engine
speed
proceed
as
follows
Warm
up
engine
sufficiently
Set
fast
idle
cam
at
2nd
step
and
read
engine
speed
Fast
idle
cam
is
properly
set
if
engine
speed
is
within
above
specifica
Hons
VACUUM
BREAK
I
Close
choke
valve
completely
2
Hold
choke
valve
by
stretching
rubber
band
between
choke
shaft
lever
and
stationary
part
of
carburetor
3
Push
vacuum
break
stem
with
plie
and
puD
fully
straight
4
Under
this
condition
adjust
gap
shown
at
8
in
illustration
between
choke
valve
and
carburetor
body
Clearance
Bu
All
model
except
FU
model
1
80
to
1
98
mm
0
0709
to
0
0780
in
FU
model
1
98
to
2
16
mm
0
0780
to
0
0850
in
Engine
Fuel
Clearance
A
mm
in
Engine
speed
rpm
Manual
transmission
0
73
to
0
87
0
0287
to
0
0343
1
00
to
1
14
0
0394
to
0
0449
2
400
to
3
200
1
900
to
2
700
Automatic
transmission
Fast
idle
earn
steps
g
g
2
5
t
to
J
A
ti
Ogc
j
jdle
adjusting
screw
o
0
II
r
Throttle
chamber
EF098A
Fiil
EF
35
Adjusting
Fast
Idle
@
B
@
cv
Push
I
4
Choke
valve
5
Vacuum
break
stem
EF885
1
Rubber
band
2
Vacuum
break
stem
3
Vacuum
break
rod
E
F099A
Fig
EF
36
Adjwtirig
Vacuum
Break
EF
15
CHOKEUNLOADER
I
Close
choke
valve
completely
2
Hold
choke
valve
by
stretching
a
rubber
band
between
choke
shaft
lever
and
stationary
part
of
carllUretor
3
Pull
throttle
lever
until
it
com
pletely
opens
4
Under
this
condition
adjust
clear
ance
e
See
illustration
between
choke
valve
and
carburetor
body
by
bending
unloader
tongue
See
Fig
EF
37
Clearance
C
All
modelS
ex
pt
F
U
model
2
36
mm
0
0929
in
FU
model
2
17
mm
0
0854
in
Note
Make
sure
that
throttle
valve
opensfuDy
when
carburetor
is
mounted
on
car
If
throttle
valve
fails
to
open
fully
unloader
becomes
inoperative
re
suiting
in
poor
acceleration
after
engine
is
started
AUTOMATIC
CHOKE
HEATE
IRCUIT
Checking
heater
circuit
with
function
connector
CAUTION
00
not
attach
test
leads
of
8
circuit
tester
to
those
other
than
designated
I
With
engine
not
running
check
for
continuity
between
A
and
B
If
continuity
exists
heater
is
fune
tioning
properly
If
continuity
does
not
exist
check
for
discon
nected
connector
or
open
P
T
C
heater
circuit
2
With
engine
running
at
idle
check
for
presence
of
voltage
across
A
and
B
If
voltmeter
reading
is
12
volts
heater
circuit
is
functioning
proper
ly
If
voltmeter
reading
is
zero
check
for
disconnected
connector
open
circuit
or
faulty
automatic
choke
relay
3
Replace
faulty
parts
Engine
Fuel
c
i
CD
1
Rubber
band
2
Unloa
er
tongue
3
Choke
vaJve
f
rC
EC150
Fig
EF
37
Adjusting
Choke
Unloader
SJ
v
1
Ignition
switch
2
Automatic
choke
relay
Engine
stop
ON
Engine
start
OFF
3
Automatic
choke
heater
4
Function
test
connector
5
L
terminal
of
alternator
EF
16
Fig
EF
38
EF433A
Checking
Automatic
Choke
Heater
Circuit
with
Function
Teat
Connector
AUTOMATIC
CHOKE
MECHANISM
I
Before
starting
engine
fully
de
press
accelerator
pedal
to
ensure
that
choke
valve
closes
properly
2
Push
choke
valve
wi
th
a
finger
and
check
for
binding
3
Check
to
be
sure
that
bi
metal
cover
index
mark
is
set
at
the
center
of
choke
housing
index
mark
as
shown
below
I
Note
Do
not
set
b
metal
cover
index
mark
at
any
position
except
the
center
of
choke
housing
index
mark
CD
@
Thermosta
t
covel
Bi
metal
chamber
2
Thermostat
housing
3
Groove
E
T034
Fig
EF
39
Bi
metal
Setting
4
Check
automatic
choke
heater
source
wiring
for
proper
connection
then
start
engine
S
After
warming
up
the
engine
see
that
choke
valve
is
fully
open
6
If
automatic
choke
heater
source
wiring
is
normal
and
choke
valve
does
not
operate
after
warm
up
replace
bi
metal
cover
AUTOMATIC
CHOKE
RELAY
The
automatic
choke
relay
is
local
ed
in
the
relay
box
I
Remove
automatic
choke
relay
by
removing
two
securing
screws
Engine
Fuel
II
EF422A
Fig
EF
40
Location
of
Automatic
Choke
Relay
2
Check
the
continuity
of
the
relay
as
follows
In
normal
condition
continuity
be
tween
CV
and
@
should
exist
Then
apply
l2V
battery
voltage
across
CID
and
@
Under
this
condi
tion
contin
ity
between
CV
and
@
should
disappear
If
not
the
relay
is
faulty
replace
it
W
hWO
CID
CD
CV
o
0
@
Q
I
o
r
@
CID
@
EF989
Fig
EF
41
Checking
Automatic
Choke
Relay
AUTOMATIC
CHOKE
HEATER
I
Measure
resistance
of
choke
heater
Specified
resistance
is
3
7
to
8
9
ohms
EF
17
EF855
Fig
EF
42
Checking
Automatic
Choke
Heater
2
If
measured
value
is
not
within
the
specification
replace
bi
metal
cover
INTERLOCK
OPENING
OF
PRIMARY
AND
SECONDARY
THROTTLE
VALVES
1
Open
primary
side
throttle
valve
480
from
fully
closed
position
and
measure
clearance
G
1
between
throttle
valve
and
throttle
chamber
inside
wall
as
shown
in
Fig
EF
43
Clearance
6G1
5
83
mm
0
230
in
@
J
3
480
r
mit
GI
6
1
Connecting
rod
2
Secondary
connecting
lever
3
Throttle
lever
4
Secondary
throttle
valve
5
Primary
throttle
valve
6
Throttle
chamber
Fig
EF
43
Adjusting
Interlock
Opening
Primary
and
lecondary
throttle
values
2
Without
disturbing
above
setting
bend
connecting
rod
as
necessary
so
that
secondary
throttle
valve
is
about
to
open
E
F089A
Engine
Fuel
Upon
completion
of
adjustment
make
sure
that
link
system
opera
tes
smoothly
It
is
necessary
to
remove
Carburetor
from
engine
in
adjusting
this
accelera
tor
pump
stroke
limiter
1
Remove
carburetor
from
engine
2
Insert
a
l
l
to
I
S
mm
0
043
to
0
059
in
feeler
gauge
a
piece
of
round
stock
of
proper
thickness
is
best
betwee
l
primary
ca
buretor
throat
and
throtile
valve
ACCELERATOR
PUMP
STROKE
LIMITER
In
rmal
service
operation
this
limiter
should
not
be
removed
or
bent
In
J
0
ID
@
l
1IJl
J
J
00
I
f
oj
G
1
3
IO
2
mm
0
051
IO
004
in
Fig
EF
44
AdjlUting
Acce
rator
Pump
Stroke
Limiter
1
Primary
carburetor
throat
2
Throttle
valve
3
Lever
4
Limiter
5
Piston
6
Pin
7
Feeler
gauge
E
F048A
3
With
throttle
valve
held
open
properly
by
feeler
gauge
check
that
lever
barely
contacts
pin
If
lever
and
pin
are
not
in
contact
bend
limiter
until
proper
contact
is
made
OZ
00
A
fID
1
S
@
4
1
Full
travel
of
lever
f
EF049A
A
1
Lever
2
Correct
contact
area
3
Limiter
4
Pin
5
Pistgn
6
Correct
cont
ct
area
7
Lever
8
Limiter
9
Pin
10
Piston
Fig
EF
45
Stroke
Limiter
DASH
POT
I
Idling
speed
of
engine
and
mix
ture
must
be
well
tuned
up
and
engine
sufficiently
warm
2
Turn
throttle
valve
by
hand
and
read
engine
speed
when
dash
pot
just
toucnes
stopper
lever
3
Adjust
position
of
dash
pot
by
tuming
nut
until
engine
speed
is
in
the
specified
range
California
models
Non
Califomia
models
Automatic
transmission
1
900
to
2
100
1
900
to
2
100
Manual
transmission
1
900
tp
2
100
2
300
to
2
500
FU
model
1
900
to
2
100
EF
t8
1
Lock
nut
2
Dash
pot
E
F730
F
ig
EF
4
Ll
dj
ting
h
P
ot
4
Tighten
lock
nuts
5
Make
sure
that
engine
speed
drops
smoothly
from
2
000
to
1
000
rpm
in
about
three
seconds
ACCELERATING
PUMP
I
Visually
inspect
accelerating
pump
cover
for
any
sign
of
fuel
leaks
2
If
fuel
leaks
are
found
check
gasket
and
replace
if
necessary
3
Turn
throttle
valve
by
hand
make
sure
fuel
is
injected
through
injector
nozzle
Note
To
check
or
fuel
injection
peep
into
nozzle
rom
upper
side
while
directing
flashlight
beam
to
ward
primary
barrel
ANTI
DIESELING
SOLENOID
VALVI
Start
the
engine
and
keep
at
idling
speed
Disconnect
the
lead
w
e
for
the
anti
dieseling
solenoid
at
the
connec
tor
If
the
engine
does
not
stop
when
the
lead
wire
is
disconnected
the
solenoid
is
stuck
Reconnect
the
lead
wire
and
start
the
engine
Then
turn
off
the
ignition
switch
If
the
engine
does
not
stop
when
the
ignition
switch
is
turned
off
this
indicates
that
the
striking
solenoid
valve
is
stuck
or
short
circuited
If
the
harness
i
in
good
condition
replace
the
solenoid
valve
as
a
unit