
Erigine
crankcase
EI
gine
cooling
system
Transmission
case
Final
drive
case
housing
Steering
gear
box
Fuel
tank
Air
conditioning
system
Refrigerant
Compressor
oil
f
tl
It
J
4
i
1
protect
the
catalytic
cop
verter
froitr
contamination
t
n
General
Information
APPROXIMATE
REFILL
CAPACITIES
Without
oil
filter
AI4
Al5
w
Al5
M
T
AfT
MiL
A
T
Liter
US
measure
3
2
3
qt
2
8
3
qt
3
7
llLgt
33
3
qt
5
2
5
qt
5
0
5Y
qt
5
9
6
Y
at
57
6qt
1
3
2
Y
ot
1
2
2
pt
53
5
qt
0
9
1
pt
0
25
pt
50
13
Y
I
0
8
tol
Okg
1
8
to
2
2
1b
0
237
8
0
floz
Withoil
Without
heater
With
heatfr
MaDllal
soeed
5
spee
Automatic
1
1
Includes
2
7
liters
2
US
qt
2
Imp
qt
for
torque
converter
RECOMMENDED
FUEL
Use
an
unleaded
or
low
lead
gaso
line
with
a
minimum
octane
rating
of
91
RON
Research
Octane
Number
For
cars
equipp
d
with
the
Cataly
tic
converter
California
and
FU
mod
els
use
only
unleaded
gasoline
to
RECOMMENDED
Lubricant
GasOline
engine
oil
Gear
oil
Transmission
and
steering
Differential
Au
omatic
TIM
fluid
Multi
purpose
grease
Brake
and
clutch
fluid
Anti
freeze
L
NDED
LUBRICAN
COMMENDED
i
I
VISCOSITY
NUMBER
t1
NGON
0
L
J
I
j
H
I
IlL
I
t
l
I
lc
30
ItM
7
l
t
U
I
ItM
I
L
L
tJ
30
I
I
fu
JIl
inld
do
o
II
L
liOwl
1
I
I
1
10
I
I
I
I
t
I
I
j
r
I
I
J
1
21
l
1
I
71
c
DIUt
I2lItMOl
UGIIII
FI
R
NIl
I
01
a
Specifications
Remarks
APISE
API
GL4
Further
details
refer
to
recommended
SAE
viscosity
chart
API
GL
5
Type
DEXRON
NLGI
No
2
Lithium
soap
base
DOT
US
FMVSS
No
116
Ethylene
glycol
base
GI
5
Imp
meas4re
2
qt
2
qt
3Y
qt
2
it
4
qt
4
q
5Y
qt
5
qt
2Y
pt
2
pt
4
qt
I
pt
pt
II
gal
1
8
to
2
2
lb
83f1
oz
Ji
j
j

4
Wfefrlgerant
charging
speed
slows
down
charge
it
while
running
the
compressor
for
ease
of
charging
After
having
taken
the
steps
up
to
3
above
proceed
with
charging
in
the
following
order
1
Shut
off
high
pressure
valve
of
manifold
gauge
2
Run
the
engine
at
idling
speeds
below
1
500
rpm
3
Set
the
Temperature
lever
and
Fan
switch
at
maximum
cool
and
maximum
speed
respectively
To
Lpw
pressure
service
valve
t
Air
Conditioning
4
Charge
efiigerani
while
con
trolling
low
pressure
gauge
reading
at
2
8
kg
cm2
40
psi
or
less
by
turning
in
or
out
low
pressure
valve
of
mani
fold
gauge
See
Fig
A
20
WARNING
Never
charge
refrigerant
through
high
pressure
side
discharge
side
of
system
since
this
will
force
re
frigerant
back
into
refrigerant
can
and
can
may
explode
To
High
pressure
service
valve
A
5
When
refrigerant
can
is
empty
fully
close
both
valves
of
manifold
gauge
and
replace
refrigerant
can
with
a
new
ot
e
Before
opening
manifold
gauge
valve
to
charge
refrigerant
from
new
can
be
sure
to
purge
air
from
inside
charging
hose
6
Charge
the
specified
amount
of
refrigerant
into
system
by
weighing
charged
refrigerant
with
scale
Over
charging
wiU
cause
discharge
pressure
to
rise
AC380A
Fig
AC
20
Charging
Refrigeront
Measure
the
amount
of
charged
refrigerant
with
a
scale
Make
a
note
of
the
amount
charged
from
can
AC252
Fig
AC
21
Chorging
Refrigeront
Refrigerant
capacity
Unit
kg
lb
Refrigerarit
Minimum
Maximum
R
12
0
8
1
8
1
0
2
2
AC14
Note
The
p
Ce
of
btibble
hi
sight
glass
of
receiver
drier
is
an
unsuitable
method
of
checking
the
amount
of
refrigerant
charged
in
system
The
state
of
the
bubbles
iJt
sight
glass
should
only
be
used
ior
checking
whether
the
amount
of
charged
refrigerant
is
small
or
not
The
amount
of
charged
refrigerani
can
be
correcdy
judged
by
means
of
discharge
pressure
Refer
to
Re
frigerant
Level
Check
7
After
the
specified
amount
of
refrigerant
has
been
charged
intosys
tern
close
manifold
gauge
valves
Then
detach
charging
hoses
from
service
valves
of
system
Be
sure
to
install
valve
cap
to
service
valve
8
Confirm
that
there
are
no
leaks
in
system
by
checking
with
a
leak
detec
tor
Refer
to
Checking
for
Leaks
Note
Conducting
8
performance
test
prior
to
removing
manifold
gauge
is
8
good
service
operation
Refer
to
Performance
Test
CHECKING
FOR
LEAKS
Conduct
a
leak
t
st
whenever
leak
age
of
refrigerant
is
suspected
and
when
conducting
service
operations
which
are
accompanied
by
disassembly
or
loosening
of
connection
fittings
Refrigerant
is
a
colorless
odorless
gas
and
leakage
from
system
is
diffi
cult
to
detect
Accordingly
the
use
of
a
leak
detector
facilitates
check
for
leaks
Two
methods
of
checking
are
available
one
employs
a
halide
leak
detector
which
bums
propane
gas
or
butane
gas
and
the
other
is
an
electric
type
leak
detector
If
any
trace
of
oil
is
noted
at
and
around
connection
fittings
it
is
a
sure
indication
that
refrigerant
is
leaking
This
condition
can
be
corrected
easily
by
retightening
the
joints
If
any
joint
on
line
is
suspected
of
small
amount
of
leakage
use
a
leak
detector
to
locate
leaking
points

HALIDE
LEAK
DETECTOR
Since
the
propane
leak
detector
and
butane
leak
detector
are
the
same
in
respect
to
their
operation
this
section
describes
the
operation
of
the
propane
leak
detector
The
copper
screen
is
heated
by
the
Air
Conditioning
burning
of
propane
Refrigerant
gas
decomposes
to
color
the
flame
when
it
contacts
the
heated
screen
The
gas
to
be
checked
is
drawn
into
the
sampling
tube
and
sent
out
to
the
burner
A
refrigerant
leak
can
clearly
be
detected
by
variations
in
the
color
of
the
flame
1
Copper
reaction
plate
2
Flame
adjusting
lines
3
Burner
4
Sampling
tube
5
Strainer
6
Gas
bomb
7
Flame
adjuster
AC010
Fig
AC
22
Checking
for
Leaks
4
The
flame
will
be
almost
colorless
when
there
is
no
refrigerant
gas
being
burned
When
there
is
a
small
refriger
ant
gas
leak
the
flame
will
be
green
or
yellowgreen
When
refrigerant
gas
leak
age
is
large
the
flame
will
be
brilliant
blue
or
purple
Since
the
color
of
the
flame
will
be
yellow
when
dust
is
being
burned
or
there
is
aging
scale
on
copper
reaction
plate
always
keep
the
strainer
of
sampling
tube
and
reaction
plate
clean
5
Major
check
points
l
Compressor
Compressor
shaft
seal
rotate
the
compressor
by
hand
Flexible
hose
connections
Front
and
rear
head
gaskets
Service
valve
2
Condenser
Condenser
pipe
fitting
Condenser
inlet
and
outlet
pipe
connections
3
Refrigerant
lines
Flared
section
of
high
pressure
and
low
pressure
flexible
hoses
Une
connections
4
Evaporator
housing
Inlet
and
outlet
line
connections
Expansion
valve
Propane
type
Butane
type
ELECTRIC
LEAK
DETECTOR
NO
LEAK
Greenish
blue
Pale
blue
For
the
operational
procedures
SMALL
LEAK
Yellow
Bright
blue
refer
to
the
instructions
furnished
with
LARGE
LEAK
Purple
Vivid
green
each
electric
leak
detector
Discharge
refrigerant
in
one
or
two
seconds
to
ascertain
that
system
has
a
sufficient
pressure
needed
for
leak
detection
Charge
with
0
4
kg
0
9
Ib
of
refrigeranl
if
necessary
2
Light
leak
detector
Adjust
the
height
of
the
flame
between
flame
adjusting
lines
at
the
top
and
bottom
of
combustion
tube
A
reaction
plate
will
immediately
become
red
hot
3
Place
the
end
of
sampling
tube
near
the
point
of
the
suspected
leak
in
system
Note
a
Since
refrigerant
gas
is
heavier
than
air
small
leaks
can
be
easily
detect
ed
by
placing
sampling
tube
direct
ly
below
the
check
point
b
Suitable
ventilation
is
required
If
refrigerant
gas
is
mixed
with
the
surrounding
air
leak
detector
will
always
indicate
a
response
and
detection
of
the
actual
leak
will
be
difficult
c
Never
hold
leak
detector
at
an
angle
WARNING
a
Never
inhale
the
fumes
produced
by
combustion
of
refrigerant
gas
since
they
are
toxic
b
Never
use
halide
torch
in
a
place
where
combustible
or
explosive
gas
is
present
AC
15
REFRIGERANT
LEVEL
CHECK
SIGHT
GLASS
Sight
glass
is
provided
at
the
top
of
receiver
drier
One
guide
for
whether
there
is
enough
refrigerant
in
syst
m
is
given
by
observing
refrigerant
flow
through
sight
glass
However
this
method
is
unsuitable
for
judging
the
aJTlount
of
refrigerant
The
correct
refrigeranl
level
can
be
judged
by
measuring
the
system
pressures
in
ac
cordance
with
the
procedures
as
de
scribed
in
Performance
Test
1
Start
the
engine
and
hold
engine
speed
al
1
500
rpm
2
Set
AIR
lever
to
AlC
position

r
Air
Conditioning
SERVICE
DATA
AND
SPECIFICATIONS
GENERAL
SPECIFICATIONS
Compressor
Model
Type
Displacement
Cylinder
Bore
x
stroke
cc
ell
in
rev
SC206
Yoke
100
6
10
mm
in
47
6
x
28
1
1
874
x
1
106
Clock
wise
View
from
drive
end
Direction
of
rotation
Lubrication
oil
Type
Capacity
in
refrigeration
system
cc
US
11
OZ
Imp
11
oz
SUNISO
5GS
237
8
0
8
3
Refrigerant
Type
Capacity
kg
lb
R
12
0
8
to
1
0
1
8
to
2
2
INSPECTION
AND
ADJUSTMENT
Belt
tension
mm
in
kg
lb
Fan
belt
applied
pressure
8
to
12
0
31
to
0
47
10
22
8
to
12
0
31
to
0
47
10
22
A
C
compressor
belt
applied
pressure
F
I
C
D
adJustment
Automatic
700
rpm
650
rpm
at
Du
position
When
AlC
is
ON
F
LC
D
is
actuated
800
rpm
800
rpm
at
Nu
position
Engine
model
Transmission
When
AlC
OFF
Manual
AI4
AI5
Clutch
hub
to
pulley
clearance
mm
in
0
4
to
0
6
0
016
to
0
024
AC
42