Erigine
crankcase
EI
gine
cooling
system
Transmission
case
Final
drive
case
housing
Steering
gear
box
Fuel
tank
Air
conditioning
system
Refrigerant
Compressor
oil
f
tl
It
J
4
i
1
protect
the
catalytic
cop
verter
froitr
contamination
t
n
General
Information
APPROXIMATE
REFILL
CAPACITIES
Without
oil
filter
AI4
Al5
w
Al5
M
T
AfT
MiL
A
T
Liter
US
measure
3
2
3
qt
2
8
3
qt
3
7
llLgt
33
3
qt
5
2
5
qt
5
0
5Y
qt
5
9
6
Y
at
57
6qt
1
3
2
Y
ot
1
2
2
pt
53
5
qt
0
9
1
pt
0
25
pt
50
13
Y
I
0
8
tol
Okg
1
8
to
2
2
1b
0
237
8
0
floz
Withoil
Without
heater
With
heatfr
MaDllal
soeed
5
spee
Automatic
1
1
Includes
2
7
liters
2
US
qt
2
Imp
qt
for
torque
converter
RECOMMENDED
FUEL
Use
an
unleaded
or
low
lead
gaso
line
with
a
minimum
octane
rating
of
91
RON
Research
Octane
Number
For
cars
equipp
d
with
the
Cataly
tic
converter
California
and
FU
mod
els
use
only
unleaded
gasoline
to
RECOMMENDED
Lubricant
GasOline
engine
oil
Gear
oil
Transmission
and
steering
Differential
Au
omatic
TIM
fluid
Multi
purpose
grease
Brake
and
clutch
fluid
Anti
freeze
L
NDED
LUBRICAN
COMMENDED
i
I
VISCOSITY
NUMBER
t1
NGON
0
L
J
I
j
H
I
IlL
I
t
l
I
lc
30
ItM
7
l
t
U
I
ItM
I
L
L
tJ
30
I
I
fu
JIl
inld
do
o
II
L
liOwl
1
I
I
1
10
I
I
I
I
t
I
I
j
r
I
I
J
1
21
l
1
I
71
c
DIUt
I2lItMOl
UGIIII
FI
R
NIl
I
01
a
Specifications
Remarks
APISE
API
GL4
Further
details
refer
to
recommended
SAE
viscosity
chart
API
GL
5
Type
DEXRON
NLGI
No
2
Lithium
soap
base
DOT
US
FMVSS
No
116
Ethylene
glycol
base
GI
5
Imp
meas4re
2
qt
2
qt
3Y
qt
2
it
4
qt
4
q
5Y
qt
5
qt
2Y
pt
2
pt
4
qt
I
pt
pt
II
gal
1
8
to
2
2
lb
83f1
oz
Ji
j
j
Engine
Tune
up
BASIC
MECHANICAL
SYSTEM
ADJUSTING
INTAKE
AND
EXHAUST
VAL
fE
CLEARANCE
Note
After
tightening
cYlinder
head
bolts
adjust
intake
and
exhaust
valve
clearances
Valve
clearance
ai
ljustment
cannot
be
made
while
the
engine
is
in
opera
tion
To
adjust
proceed
as
follows
I
Start
engine
and
warm
it
up
uritil
water
temperature
indicator
points
to
the
middle
of
gauge
Then
stop
engine
2
Rotate
crankshaft
to
bring
No
I
cylinder
in
top
dead
center
on
its
compression
stroke
3
Remove
valve
rocker
cover
Adjust
valve
clearance
at
following
four
points
while
engine
is
still
hot
CD
Exhaust
valve
of
No
I
cylinder
@
Intake
valve
of
No
I
cylinder
@
Intake
valve
of
No
2
cylinder
@
Exhaust
valve
of
No
3
cylinder
Note
Numbers
in
circle
agree
with
those
in
accompanying
sketch
tiri
Fig
ET
1
Adjusting
Value
Clearanu
4
Again
rotate
crankshaft
one
turn
so
that
No
4
piston
is
in
top
dead
center
on
its
ompression
stroke
Ad
just
following
valve
s
CID
Exhaust
valve
of
No
2
cylinder
@
Intake
valve
of
No
3
cylinder
j
Intake
valve
of
No
4
cylinder
@
Exhaust
valve
of
No
4
cylinder
Adjustment
should
be
made
while
engine
is
hot
After
all
valves
have
been
adjusted
correctly
tighten
lock
nut
firmly
to
secure
ihe
adjustment
Valve
clearance
Hot
Intake
0
35
mm
0
014
inl
Exhaust
0
35
mm
0
014
in
tJl
Tightening
torque
Valve
rocker
adjusting
nut
1
6
to
2
2
kltm
12
to
16
ft
lb
Alternator
Crankshaft
pulley
Unit
mm
in
Idler
pulley
Fig
ET
2
CHANGING
ENGINE
OIL
1
Check
if
oil
is
diluted
with
water
or
gasoline
Drain
and
refill
oil
if
necessary
Note
a
A
milky
oil
iiulicates
the
presence
of
cooling
water
Isolate
the
cause
and
take
corrective
measure
b
An
oil
with
extremely
low
viscosity
indicates
dilution
with
gasoline
2
Check
oil
level
If
below
the
specified
level
raise
it
up
to
the
H
level
3
Change
engine
oil
in
accordance
with
the
maintenance
schedule
Engine
oil
capacity
A14
With
oil
filter
3
7
liters
3
U
US
qt
3
Yo
Imp
qtl
ET3
CHECKING
AND
ADJUSTING
DRIVE
BELTS
I
Check
for
cracks
or
damage
Re
place
if
necessary
2
Normal
drive
belt
deflection
is
showndI
figure
below
when
moderate
thumb
pressure
is
applied
midway
between
pulleys
Thumb
pressure
10
kg
221bl
Idler
pulley
Compressor
p1
111ey
AC710
Checking
Drive
Belts
for
Deflection
Without
oil
filter
3
2
liters
3
USqt
2
U
ImP
ltl
A15
With
oil
filter
3
3
liters
3
US
qt
2
U
Imp
qd
Without
oil
filter
2
8
liters
3
us
qt
2
Imp
qd
REPLACING
OIL
FILTER
The
oil
filter
is
a
cartridge
type
and
can
be
removed
using
Oil
Filter
Wrench
STl9320000
I
Check
for
oil
leaks
past
gasketed
Oange
If
leakage
is
found
retighten
just
enough
to
stop
leakage
If
reo
tightening
is
no
longer
effective
re
Engine
Tune
up
Condition
Probable
cause
Low
or
no
current
Ignition
system
out
of
order
Burned
distributor
point
Improper
point
gap
Faulty
condenser
Leak
at
rotor
cap
and
rotor
Faulty
spark
plug
Improper
ignition
timing
Faulty
ignition
coil
Disconnecrion
of
high
tension
cable
Loose
connection
or
disconnection
in
primary
circuit
Lack
offuel
Dirty
fuel
filter
Dirty
or
clogged
fuel
pipe
Fuel
pump
will
not
w0rk
properly
Carburetor
choke
will
not
work
properly
Improper
adjustment
of
float
level
Improper
idling
Dirty
or
clogged
carburetor
Clogged
breather
pipe
of
fuel
tank
Malfunctionin
g
anti
dieseling
solenoid
valve
Malfunctioning
fuel
shut
off
system
FU
models
Incorrect
spark
plug
tightening
or
faulty
gasket
Improper
grade
engine
oil
or
low
viscosity
Incorrect
valve
clearance
Compression
leak
from
valve
seat
Sticky
valve
stem
Weak
or
damaged
valve
springs
Compression
leak
at
cylinder
head
gasket
Sticking
or
damaged
piston
ring
Worn
piston
ring
or
cylinder
Trouble
looting
procedure
Pour
the
engine
oil
from
plug
hole
and
then
measurt
cylinder
compression
Fuel
system
out
of
order
Low
compression
Compression
increases
Compression
does
not
change
ET
17
Corrective
action
Check
for
loose
terminal
or
disconnection
in
primary
circuit
Check
for
burned
points
Repair
or
replace
Adjust
Replace
Clean
or
replace
Clean
adjust
plug
gap
or
replace
Adjust
Replace
Replace
Repair
or
replace
Supply
Replace
Clean
Repair
or
replace
Check
and
adjust
Correct
Adjust
Disassemble
and
clean
Repair
and
clean
Check
for
loose
terminal
or
wire
harness
Check
fuel
shut
off
system
Adjust
or
re
place
if
necessary
Tighten
to
normal
torque
or
replace
gasket
Replace
with
proper
grade
oil
Adjust
Remove
cylinder
head
and
lap
valves
Correct
or
replace
valve
and
valve
guide
Replace
valve
springs
Replace
gasket
Replace
piston
rings
Overhaul
engine
Malfunctiong
cylinder
or
piston
ring
Compression
leaks
from
valve
cylinder
head
or
head
gasket
REFRIGERANT
R
12
The
refrigerant
used
in
the
air
conditioner
is
generally
called
Re
frigerant
12
R
12
No
other
refrig
erant
than
the
above
refrigerant
should
be
used
Note
Exercise
care
when
handling
re
frigerant
as
it
is
stored
under
high
pressure
COMPRESSOR
OIL
The
SUNISO
5GS
refrig
ration
lubricant
should
be
used
to
assure
the
successful
compressor
operation
Use
of
oils
other
than
recommended
or
mixing
of
the
oil
with
other
oils
would
cause
chemical
reaction
or
lead
to
lowered
viscosity
or
deficient
lubrica
tion
The
oil
absorbs
moisture
as
it
con
tacts
the
air
This
points
out
the
need
for
care
not
to
expose
it
to
atmos
phere
for
an
extended
period
of
time
MAINTENANCE
The
following
checks
and
main
tenance
are
especially
important
to
the
air
conditioner
I
Check
refrigerant
level
2
Check
refrigerant
leaks
3
Check
compressor
drive
belt
for
proper
deflection
4
Even
in
the
off
season
turn
the
compressor
for
10
minutes
at
least
once
a
month
by
running
the
engine
at
1
500
rpm
GENERAL
SERVICE
INSTRUCTIONS
If
dirt
water
or
air
enters
the
air
conditioner
system
it
will
be
seriously
affected
Be
sure
to
observe
the
following
I
Always
keep
the
working
place
clean
and
dry
and
free
from
dirt
and
Air
Conditioning
GENERAL
SERVICE
dust
Wipe
water
off
from
the
line
fittings
with
a
clean
cloth
before
dis
connecting
2
Have
all
necessary
tools
in
prepar
ation
beforehand
and
have
tools
clean
and
dry
3
Handling
plug
when
the
system
line
is
disconnected
4
Handling
compressor
oil
For
details
refer
to
each
descrip
tion
in
this
manual
SAFETY
PRECAUTIONS
WARNING
1
Since
direct
contact
of
the
liquid
refrigerant
with
your
skin
will
cause
frostbite
always
be
carelul
when
handling
the
refrigerant
Always
wear
goggles
to
protect
your
eyes
when
working
around
the
system
2
The
refrigerant
service
container
has
a
safe
strength
However
if
handled
incorrectly
it
will
ex
plode
Therelore
always
follow
the
instructions
On
the
label
In
particular
never
store
it
in
a
hot
location
above
520e
1260F
or
drop
it
from
a
high
height
3
The
refrigerant
gas
is
odorless
and
colorless
and
breathing
may
become
difficult
due
to
the
lack
of
oxygen
Since
the
relrigerant
gas
is
heavier
than
air
and
will
lay
close
to
the
floor
be
espe
cially
careful
when
handling
it
in
small
confined
spaces
4
The
refrigerant
itself
is
nonflam
mable
However
a
toxic
gas
phosgene
gas
is
produced
when
it
contacu
fire
and
special
care
is
therefore
required
when
check
ing
for
leaks
in
the
system
with
a
halide
torch
5
Do
not
steam
clean
On
the
sys
tem
especially
condenser
since
excessively
high
pressure
will
build
up
in
the
system
resulting
in
explosion
of
the
system
The
above
precautions
are
essen
tial
in
handling
of
Refrigerant
12
and
their
strict
observation
AC
9
requires
sufficient
training
Therefore
it
is
of
first
impor
tance
that
any
other
personnel
than
a
well
trained
serviceman
should
not
be
allowed
to
handle
the
refrigerant
EVACUATING
AND
CHARGING
SYSTEM
During
servicing
use
caution
to
keep
air
from
getting
into
refrigerant
When
air
enters
the
system
all
refriger
ant
must
be
evacuated
from
system
prior
to
charging
new
refrigerant
Air
in
refrigerant
has
the
following
delete
rious
effects
1
Since
the
condensation
tempera
ture
of
the
air
is
extremely
low
the
air
will
not
be
condensed
when
refrigerant
gas
is
condensed
in
the
condenser
and
the
air
will
thus
remain
in
gaseous
fonn
Consequently
the
effective
thermal
transmission
area
of
condenser
for
refrigerant
gas
will
be
reduced
and
refrigerant
gas
to
be
condensed
will
be
reduced
The
pressure
rise
will
become
proportional
to
the
volume
of
the
air
in
system
2
When
air
and
refrigerant
are
r
tixed
in
system
a
chemical
reaction
will
be
produced
and
hydrochloric
acid
which
will
adversely
affect
the
aluminum
copper
iron
and
other
materials
in
system
may
be
generated
HANDLING
MANIFOLD
GAUGE
The
pressure
at
the
high
and
low
sides
of
system
should
be
measured
when
evacuating
and
charging
refrig
erant
and
when
diagnosing
trouble
in
the
system
The
manifold
gauge
is
used
for
these
purposes
A
manifold
gauge
has
two
pressure
gauges
a
low
pressure
gauge
and
a
high
pressure
gauge
These
gauges
are
connected
to
the
high
and
low
side
service
valves
of
system
through
flexible
charging
hoses
The
construction
of
manifold
gauge
is