1
Ignition
switch
2
Amplifier
3
Speed
switch
Note
a
Tightening
torque
is
1
8
to
2
2
kg
m
13
to
16
ft
Ib
b
After
replacement
start
engine
and
check
to
be
sure
that
fuel
is
not
leaking
and
that
anti
dieseling
sole
noid
i
in
good
condition
EFOSOA
Fig
EF47
Checking
Anti
dieaeling
Solenoid
l
SJ
Engine
Fuel
THROTTLE
OPENER
CONTROL
SYSTEM
When
idling
speed
is
too
high
and
does
not
drop
to
idling
speed
the
throttle
opener
control
system
should
be
checked
Manual
transmission
models
I
Check
for
continuity
between
A
and
8
terminals
specified
in
function
check
connector
with
ignition
switch
OFF
If
continuity
does
not
exist
sole
noid
may
be
faulty
Replace
throttle
opener
control
valve
assembly
e
1J
3
o
0
5
4
Solenoid
5
F
nction
check
connector
EF434A
Fig
EF
48
Circuit
Diagram
for
Throttle
Opener
Control
System
MIT
2
Turn
on
ignition
switch
and
check
voltage
across
terminals
A
and
8
l2V
battery
voltage
should
appear
in
this
step
If
not
check
fuse
or
amplifier
3
Keep
ignition
switch
ON
remove
speedometer
cable
from
combination
meter
Then
spin
speedometer
in
com
bination
meter
with
fingers
and
con
firm
that
the
speedometer
pointer
indicates
more
than
16
km
h
10
MPH
temporarily
Voltage
between
A
and
8
terminals
should
be
chang
ed
as
follows
More
than
10
miles
OV
Less
than
10
miles
12V
If
not
amplifier
or
speed
detecting
switch
may
be
faulty
replace
parts
with
new
ones
Automatic
transmission
models
I
Check
for
continuity
between
A
and
8
terminals
specified
in
function
check
connector
with
ignition
switch
OFF
EF
19
If
continuity
does
not
exist
sole
noid
may
be
faulty
Replace
throttle
opener
control
valve
assembly
If
t
r
If
I
Inhibitor
switch
N
p
ON
2
Solenoid
3
Function
check
connector
EF43SA
Fig
EF
49
Circuit
Diagram
for
Throttle
Opener
Control
System
AfT
2
Turn
ignition
switch
ON
check
voltage
across
A
and
8
terminals
Voltage
between
two
terminals
should
be
changed
as
follows
If
not
replace
inhibitor
switch
N
or
p
position
OV
Other
than
N
and
p
position
l2V
THROTTLE
OPENER
OPERATING
PRESSURE
I
Remove
harness
of
solenoid
valve
EF053A
Fig
EF
50
Removing
JWrneu
of
Solenoid
valve
2
Connect
rubber
hose
between
vacuum
gauge
and
intake
manifold
Note
A
quick
response
type
boost
gauge
such
as
Bourdon
s
type
is
recommended
a
mercury
type
manometer
should
not
be
used
3
Warm
up
engine
until
it
reaches
operating
temperature
Then
confirm
that
engine
idling
speed
is
specified
valve
Engine
idling
speed
Manual
transmission
700
rpm
Engine
Fuel
Automatic
transmission
in
0
position
650rpm
Note
On
automatic
transmission
models
never
race
engine
when
gearshift
lever
is
in
0
position
4
Run
engine
under
no
load
In
crease
engine
speed
to
3
000
to
3
500
rpm
then
quickly
close
throttle
valve
S
At
the
time
manifold
vacuum
pressure
increases
abruptly
to
600
rnmHg
23
6
inHg
or
above
and
then
gradually
decreases
to
the
level
set
at
idling
a
Maximum
negative
pressure
b
Operating
pressure
c
Idling
pressure
Nega
ive
pressure
EC502
Time
Fig
EF
52
Characteristic
Curve
of
T
O
C
S
6
Check
that
the
T
O
C
s
operating
pressure
is
within
the
specified
pres
sure
Specified
pressure
0
m
sea
level
end
760
mmHg
30
inHgl
atmOs
pheric
pressure
Non
Califomia
models
520
20
mmHg
20
47
0
79
inHg
California
models
560
20
mmHg
22
05
9
79
inHgl
7
I
If
it
is
lower
than
the
specified
level
turn
the
adjusting
screw
or
nut
in
the
following
direction
until
correct
adjustment
is
made
Adjusting
nut
Clockwise
2
If
it
is
higher
than
the
specified
levei
turn
the
adjusting
screw
or
nut
in
the
following
direction
until
correct
adjustment
is
made
EF
20
Adjusting
nut
Counterclockwise
Note
When
adjusting
T
O
C
S
turn
adjusting
nut
in
or
out
with
lock
spring
in
place
Always
set
lock
spring
properly
to
prevent
changes
in
set
pressure
Vo
1
Adjusting
nut
2
Lock
spring
n
EC802
EF055A
Fig
EF
53
Adjusting
Ope
llting
Pre
3ure
Note
The
operating
pressure
varies
in
proportion
to
altitude
a
When
atmospheric
pressure
is
known
operating
pressure
will
be
found
by
tracing
the
arrow
line
A
When
altitude
is
known
op
erating
pressure
will
be
found
by
tracing
the
arrow
line
B
b
When
checking
T
O
C
S
operating
pressure
note
atmospheric
pressure
and
above
sea
level
in
which
check
is
to
be
made
and
determine
set
pressure
by
the
information
fur
nished
For
example
if
above
sea
level
is
1
000
m
3
280
ft
operating
pres
sure
will
then
be
475
mmHg
18
7
inHg
on
non
California
models
or
495
mmHg
19
5
inHg
on
California
models
In
other
words
T
O
C
S
operates
at
475
mmHg
18
7
inHg
or
490
mmHg
19
3
inHg
8
Race
engine
and
check
for
adjust
ment
9
If
engine
speed
will
not
drop
to
idling
speed
when
checking
throttle
opener
operating
pressure
proceed
as
follows
I
Turn
adjusting
screw
counter
clockwise
so
that
throttle
opener
oper
ating
pressure
is
on
high
vacuum
side
Engine
Fuel
25
mmHg
0
98
inHg
away
from
the
specified
value
2
Turn
adjusting
screw
l
O
of
a
turn
clockwise
so
that
throttle
opener
oper
ating
pressure
drops
by
25
mmHg
0
98
inHg
10
If
throttle
opener
operating
pressure
cannot
be
observed
clearly
even
in
step
9
proceed
as
follows
I
Turn
adjusting
screw
counter
clockwise
so
that
tluottle
opener
oper
ating
pressure
is
on
high
vacuum
side
50
mmHg
1
97
inHg
away
from
mid
point
of
the
specified
range
2
Turn
adjusting
screw
l
of
a
turn
clockwise
Note
The
throttle
opener
operating
pressure
should
be
correctly
set
within
the
specified
range
after
the
above
adju
stments
even
if
the
en
gine
speed
cannot
be
decreased
to
idling
inHg
mmHg
30
750
29
28
24
A
600
700
23
27
560
26
22
550
650
21
25
0
0
20
24
500
600
0
0
19
23
c
o
c
22
ii
18
0
0
450
550
E
c
0
17
2
16
20
400
500
15
B
Non
California
model
350
14
California
model
13
300
5
000
6
000
1ft
0
1
000
2
000
3
001
4
000
0
0
5
1
5
2
km
Altitude
EF056A
Fig
EF
54
Clumges
in
Operating
Pressure
Versus
Changes
in
Atmospheric
Pressure
EF
21
SERVO
DIAPHRAGM
STROKE
I
Connect
engine
tachometer
2
Warm
up
engine
until
it
reaches
operating
temperature
3
Disconnect
rubber
hose
between
servo
diaphragm
and
vacuum
control
valve
Then
connect
rubber
hose
to
in
take
manifold
Servo
diaphragm
Rubber
hose
T
O
C
S
solenoid
valve
T
O
C
S
control
valve
EF250
EF057A
Fig
EF
55
Connecting
Rubber
Hose
to
Intake
Manifold
4
Servo
diaphragm
is
functioning
properly
if
engine
speed
comes
into
the
specified
range
Specified
engine
speed
1
650
to
1
850
rpm
except
Californial
1
900
to
2
100
rpm
for
California
5
If
necessary
adjust
engine
speed
until
it
is
in
the
specified
range
using
servo
diaphragm
adjusting
screw
When
engine
speed
is
lower
than
the
prescribed
range
Turn
adjusting
screw
clockwise
When
engine
speed
is
higher
than
the
prescribed
range
Turn
adjusting
screw
counterclockwise
1
Servo
diaphragm
4
Stopper
2
Bracket
5
Link
3
Lock
nut
6
Carburetor
EF732
Fig
EF
56
Adjusting
Seroo
Diaphragm
Adjwting
Screw
FUEL
SHUT
OFF
SYSTEM
Precautions
a
Before
checking
make
sure
engine
is
warmed
up
and
choke
wive
is
fully
open
b
On
air
conditioner
equipped
mod
els
turn
off
air
conditioner
switch
in
steps
I
through
12
c
Keep
clutch
pedal
held
down
with
your
foot
while
depressing
accele
g
f
J
1
Engine
Fuel
rator
pedllI
when
shift
leVer
ISm
any
position
other
than
neutral
Otherwise
car
will
surge
forward
abruptly
Note
Do
not
attach
test
leads
of
a
circuit
tester
to
terminals
other
than
those
designated
Run
engine
at
idling
speed
2
Disconnect
anti
dieseling
solenoid
valve
connector
and
make
sure
that
engine
stops
If
not
replace
anti
dieseling
solenoid
valve
assembly
EF856
Fig
EF
57
Checking
Function
of
Anti
die
eling
Solenoid
Valve
31
A
t
CID
@
V
II
l
To
distributor
T
n
l1on
coon
o
1
Ignition
switch
2
Fuse
3
Anti
dieseling
solenoid
4
Neu
tral
detecting
switch
5
Throttle
valve
swltch
6
Engine
revolution
switch
7
Transistor
ignition
unit
8
Function
test
connector
Fig
EF
58
Checking
Fuel
Shut
off
System
Operation
with
Function
Test
Connector
EF436A
EF
22
3
Conilect
anti
ieselingsolenoid
valve
connector
4
Restart
engine
5
Connect
circuit
tester
as
shown
in
Fig
EF
S8
6
Depress
clutch
pedal
and
shift
gears
into
5th
position
7
Depressing
clutch
pedal
increase
engine
speed
to
about
3
000
rpm
by
depressing
accelerator
pedal
Then
quickly
close
throttle
wIve
by
re
leasing
accelerator
pedal
8
At
this
time
check
for
presence
of
voltage
across
A
and
B
I
If
voltmeter
reading
i
ero
dur
ing
acceleration
and
is
12V
during
deceleration
fuel
shut
off
system
is
functioning
2
If
voltmeter
reading
is
zero
or
l2V
in
both
engine
operations
fuel
shut
off
system
is
malfunctioning
In
any
case
continue
with
the
following
items
9
Shift
lever
to
neutral
then
in
crease
engine
speed
and
quickly
close
throttle
valve
If
voltmeter
reading
is
zero
in
both
engine
operations
and
results
of
test
i
tern
8
are
correct
neutral
detecting
switch
is
functioning
properly
If
not
check
neutral
detecting
switch
harness
and
connections
Replace
if
necessary
10
Turn
off
ignition
switch
II
Disconnect
throttle
valve
switch
connector
and
connect
circuit
tester
to
throttle
valve
switch
connector
12
Run
engine
under
no
load
In
crease
engine
speed
slowly
and
make
sure
engine
speed
is
within
the
speci
fied
range
when
throttle
valve
switch
is
turned
on
Then
decrease
engine
speed
slowly
and
make
sure
engine
speed
is
within
the
specified
range
when
throttle
valve
switch
is
turned
off
If
not
adjust
throttle
valve
switch
13
In
air
conditioner
equipped
models
proceed
as
follows
I
Check
F
l
C
D
rpm
and
correct
if
necessary
2
With
air
conditioner
in
ON
F
l
C
D
is
actuated
increase
engine
speed
slowly
then
decrease
it
And
make
sure
throttle
valve
operates
Click
sOund
is
heard
or
continuity
turns
to
OFF
when
engine
speed
decreases
to
idling
If
not
adjust
throttle
valve
switch
Fig
EF
59
Adjusting
Throttle
Valve
Switch
Eng
ine
Fuel
If
throttle
valve
switch
cannot
be
adjusted
to
specification
replace
Engine
operation
Throttle
valve
switch
continuity
Engine
speed
rpm
When
engine
speed
increases
OFF
ON
1
150
t200
When
engine
speed
decreases
ON
OFF
I
000
t
200
Inspecting
engine
revolution
switch
Note
Before
checking
the
engine
revolution
switch
make
sure
the
functions
of
other
components
are
correct
in
accordance
with
the
items
described
above
Disconnect
throttle
valve
switch
connector
2
Connect
circuit
tester
3
Run
engine
at
idling
speed
4
Depress
clutch
pedal
and
shift
gear
into
5th
position
5
Depressing
clutch
pedal
increase
engine
speed
slowly
Make
sure
engine
speed
is
within
the
specified
range
when
voltmeter
goes
from
OV
to
l2V
Then
decrease
engine
speed
slowly
and
make
sure
engine
speed
is
within
the
specified
range
when
voltmeter
goes
from
12V
to
OV
EF
23
MAJOR
SERVICE
OPERATION
The
perfectly
adjusted
carburetor
deliver
the
proper
fuel
and
air
ratios
at
aD
speeds
for
the
particular
engine
for
which
it
was
designed
By
com
pletely
disassembling
at
re
ular
inter
vals
which
will
allow
cleaning
of
all
parts
and
passages
the
carburetor
can
be
maintained
in
its
original
condition
and
will
continue
to
deliver
the
proper
ratios
To
maintain
accurate
carburetion
of
passages
and
discharge
holes
ex
treme
care
must
be
taken
in
cleaning
Use
only
carburetor
solvent
and
compressed
air
to
clean
all
passages
and
discharge
holes
Never
use
wire
or
other
pointed
instrument
to
clean
or
carburetor
calibration
will
be
affected
REMOVAL
Remove
carburetor
from
engine
taking
sufficient
care
to
the
following
Precautions
a
When
disconnecting
fuel
lines
do
not
spill
fuel
from
fuel
pipe
b
When
removing
carburetor
do
not
drop
any
nut
or
bolt
into
intake
manifold
c
Be
careful
not
to
bend
or
scr
tch
any
part
d
Link
system
of
carburetor
differ
between
models
for
U
S
A
and
Canada
For
details
see
Figure
EF
60
which
is
based
on
Canadian
models
FU
model
Engine
Fuel
If
@
Choke
chamber
@
Ceo
ter
body
@
Throttle
chamber
1
Dash
pot
2
An
tomatic
choke
cover
3
Automatic
choke
body
and
diaphragm
chamber
4
Throttle
valve
switch
assembly
5
Throttle
valve
switch
adjust
screw
6
Fast
idle
adjust
screw
7
Secondary
slow
jet
EF567A
8
Secondary
small
venturi
9
Primary
small
venturi
10
Power
valve
11
Secondary
main
air
bleed
12
Plug
13
Primary
main
air
bleed
14
Plug
15
Injector
weight
16
Primary
slow
air
bleed
17
Accelerating
pump
18
Needle
valve
19
Plug
20
Primary
slow
jet
21
Float
22
Anti
dieseling
solenoid
valve
23
Secondary
main
jet
24
Primary
main
jet
25
Idle
limiter
cap
26
Idle
adjust
screw
27
Throttle
adjust
screw
28
Vaeuum
screw
29
Primary
and
secondary
throttle
valves
Note
Do
not
remove
the
parts
muked
with
an
utemk
Fig
EF
61
Carburetor
EF
25
Engine
Fuel
Dhassembly
1
Properly
fitting
wrenches
and
screwdrivers
must
be
used
on
the
nozzles
and
jets
as
well
as
on
the
screws
arid
nuts
and
cafe
must
be
exercised
not
to
damage
any
parts
2
Clean
the
carburetor
thoroughly
before
disa
lSembly
Choke
chamber
parts
Except
FU
model
@
FU
model
3
Do
not
attempt
to
remove
any
parts
marked
with
an
asterisk
Servo
diaphragm
of
throttle
opener
2
Automatic
choke
cover
3
Dash
pot
4
S
pring
hanger
S
Automatic
chl
ke
body
and
diaphragm
chamber
6
Choke
valve
7
Pump
lever
retufn
sprina
8
Accelerating
pump
lever
9
Accelerating
pump
lever
shaft
10
Accelerating
pump
dust
cover
11
Accelerating
pump
12
Primary
slow
air
bleed
13
Needle
valve
14
Float
IS
Stroke
limiter
Notc
Do
Dot
remove
the
parts
marked
with
an
asterisk
EF085A
CHOKE
CHAMBER
PARTS
1
Dash
pot
2
Automatic
choke
cover
3
Automatic
choke
body
and
diaphragm
chamber
4
Throttle
valve
switch
assembly
S
Primary
slow
air
bleed
6
Needle
valve
7
Float
EF
26
EF086A
Fig
EF
62
Chohe
Chamber
Engine
Fuel
Choke
chamber
parts
FU
model
Except
FU
model
R
5
7
@
l
i
1
I
ft
Y
mJ
r
ft
1
@
@
1
EF421A
Tl@@
EF568A
EF
27
1
Secondary
slow
jet
2
Plug
3
Power
valve
bleed
d
mam
au
4
Seeon
ary
bleed
P
imary
maID
aIr
5
r
ight
6
Injector
we
7
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