Condition
Othen
NOISY
ENGINE
Cor
knockillll
M8chanicol
knocking
Crankshaft
bearing
knocking
Connecting
rod
bearing
knocking
Piston
and
cylinder
noise
Piston
pin
noise
Water
pump
noise
Air
pump
noise
Others
Engine
Tune
up
Probable
cause
Improper
octane
fuel
Improper
tire
pressure
Dragging
brake
Dutch
slipping
Overloaded
engine
Carbon
knocking
Timing
knocking
Fuel
knocking
Preignition
miswing
of
spark
plug
This
strong
dull
noise
increases
when
engine
is
occelerated
To
locate
the
place
cause
a
misfire
on
each
cylinder
If
the
noise
stops
by
the
misfire
this
cylinder
generates
the
noise
This
is
a
little
higher
pitched
noise
than
the
crankshaft
knocking
and
also
increases
when
engine
is
accelerated
Cause
a
misfire
on
each
cylinder
and
if
the
noise
diminishes
almost
completely
this
crankshaft
bearing
generates
the
noise
When
you
hear
an
overlapping
metalic
noise
which
increases
its
magnitude
with
the
revolution
of
engine
and
which
decreases
as
engil
e
is
warmed
up
this
noise
is
caused
by
piston
and
cylinder
To
locate
the
place
cause
a
misfire
on
each
cylinder
This
noise
is
heared
at
each
highest
and
lowest
dead
end
of
piston
To
locate
the
place
cause
a
misfire
on
each
cylinder
This
noise
may
be
caused
by
worn
or
damaged
b
arings
or
by
the
uneven
surface
of
sliding
parts
Damaged
air
pump
Except
Canada
and
FU
models
An
improper
adjustment
of
valve
clearance
Noise
of
timing
chain
An
excessive
end
play
on
crankshaft
Noisy
E
F
E
valve
shaft
H20
Corrective
action
Replace
with
specified
octane
fuel
Inflate
to
sptcifled
pressure
Adjust
Adjwt
Use
right
gear
in
driving
Disassemble
cylinder
head
and
remove
carbon
Adjust
ignition
timing
Use
specified
octane
fuel
Use
specified
spark
plug
This
is
caused
by
worn
or
damaged
bearings
or
unevenly
worn
crankshaft
Renew
bearings
and
adjust
or
change
crankshaft
Check
lubrication
system
Same
as
the
case
of
crankshaft
bearings
This
may
cause
an
abnormal
wearing
of
cylinder
and
lower
compression
which
in
turn
will
cause
a
lower
out
put
power
and
excess
ive
consumption
of
oil
Overhaul
engine
This
may
cause
a
wear
on
piston
pin
or
piston
pin
hole
Renew
piston
and
piston
pin
assembly
Replace
water
pump
with
a
new
one
Repair
or
replace
Adjust
Adjust
the
tension
of
chain
Disassemble
engine
and
new
main
beaung
Repair
Not
Pump
rotors
and
body
are
not
serv
iced
separatdy
If
pump
rotors
or
body
are
damaged
or
worn
replace
ment
of
the
entire
oil
pump
assembly
isnecessary
OIL
PRESSURE
REGULATOR
VALVE
The
oil
pressure
regulator
valve
is
not
adjustable
At
the
released
posi
tion
the
valve
permits
the
oil
to
by
pass
through
the
passage
in
the
pump
cover
to
the
inlet
side
of
the
pump
Check
regulator
valve
spring
to
ensure
that
spring
tension
is
correct
no
1
Regulator
valve
2
Relief
valve
3
Valve
spring
E
L045
Fig
EL
5
Regulator
and
Reli
Vatv
Engine
Lubrication
System
8Peciflcatlons
Oil
pressure
At
idling
more
than
O
Blrg
an2
11
psi
At
3
000
rpm
3
B
to
5
2lrg
an2
54
to
74
psi
Regulator
ai
spring
Free
length
43
49
rom
1
7122
in
InstoJlod
l
ngth
load
30
3
mm
3
67
kg
1
193
inJB
09lbl
Regulator
val
o
ning
pressur
3
8
to
4
2
lrg
an2
54
1060
psi
OIL
PRESSURE
RELIEF
VALVE
The
relief
valve
located
in
the
oil
pump
cover
by
passes
the
oil
into
the
main
oil
gallery
when
the
oil
filter
elem
nt
is
exCessively
clogged
With
regula
tor
valve
removed
check
valve
for
operation
See
Fig
EL
5
OIL
FILTER
tEMOVAL
Place
a
suitable
container
under
the
f1lter
Unscrew
f1lter
from
oil
pump
cover
flange
using
Oil
Filter
Wrench
STl9320000
EL
4
Fig
EL
6
Removing
Oil
Filter
INSTALLAnON
I
Coat
the
packing
on
the
new
f1lter
with
oil
Position
the
f1lter
on
the
oil
pump
cover
flange
Hand
tight
en
the
f11ter
until
the
packing
contacts
the
cover
flange
then
advance
it
2
3
tum
Note
Do
not
overtighten
the
fiIter
or
oil
leak
may
occur
2
Operate
the
engine
at
fast
idle
and
check
for
oil
leaks
Check
the
oil
level
and
add
oil
if
necessary
OIL
PRESSURE
WARNING
SWITCIt
The
oil
pressure
warning
switch
is
located
on
the
oil
pump
cover
and
wired
to
an
instrument
cluster
See
Fig
EL
6
The
warning
light
glows
whenever
the
oil
pressure
drops
below
0
2
to
0
4
kg
cm1
2
8
to
5
7
psi
Prior
to
installing
a
switch
to
cover
I
be
sure
to
apply
a
conductive
sealer
to
threads
of
switch
Automatic
Transmission
CAR
SPEED
AND
LINE
PRESSURE
WHEN
SHIFTING
GEARS
Non
callfornia
models
Sedan
and
tletchback
Intake
manifold
Car
speed
Propeller
shaft
vacyum
pearshift
mmHg
inHg
km
h
MPH
rpm
o
O2
49
to
62
30
to
39
1
840
to
2
340
1
0
0
Kickdown
O2
03
89
to
102
55
to
63
3
340
to
3
840
o
O2
92
to
79
57
to
49
3
460
to
2
960
3
o
0
48
to
34
30
to
21
I
790
to
1
290
2
01
O2
9
to
22
6to
14
330
to
830
200
7
87
O2
03
46to
59
29
to
37
1
720
to
2
220
03
O2
36
to
23
22io
14
1
350
to
850
O2
01
19
I
2
700
Max
o
0
Full
throttle
12
I
50
to
36
31
to
22
1
860
to
1
360
1
450
I7
72
12
I
50
to
36
31
to
22
I
860
to
I
360
1
Celilornia
models
All
models
and
Non
calilornill
models
Wagon
Intake
manifold
vacuum
mmHg
inHg
o
0
Kickdown
100
3
94
0
0
Full
throttle
300
I
1
81
Gearshift
Car
speed
Propeller
shaft
Ion
h
MPH
rpm
o
O2
52
to
59
32
to
37
1
970
to
2
220
1
O2
03
93
to
99
58
to
62
3
480
to
3
730
0
O2
84
to
91
52
to
57
3
160
to
3
410
3
O2
Dl
39
to
46
24
to
29
1
470
to
1
720
01
O2
20
to
27
12
to
17
750
to
1
000
O2
03
54
to
61
34
to
38
2
040
to
2
290
03
O2
28
to
35
I7
to
22
I
050
to
I
300
O2
01
9
to
16
6
to
10
350
tq
600
12
I
40
to
47
25
to
29
1
500
to
1
750
I
12
I
40
to
47
25
to
29
1
500
to
1
750
1
Line
pressure
kg
cm2
psi
54
to
6
6
77
to
94
4
4
to
5
4
63
to
77
4
4
to
7
8
63
to
III
5
8
to
7
1
82
to
101
5
8
to
7
I
82
to
101
Line
pressure
kg
cm2
Psi
5
4
to
7
0
77
to
100
4
5
10
6
1
64
to
87
5
6
to
7
2
80
to
102
5
6
to
7
2
80
to
102
Reduce
the
speed
by
shifting
to
I
range
from
0
range
output
shaft
2
000
rpm
Car
speed
can
be
calcuiated
by
the
following
formula
V
2
xrxNpx6O
RF
x
1
000
where
V
Car
speed
Ion
h
Np
Propeller
shaft
revolution
rpm
RF
Final
gear
ratio
r
Tire
effective
adius
m
The
ratio
of
ciIcumfe
ence
of
a
circle
to
its
diameter
3
14
Note
RF
3
889
r
0
27S
m
lSS
13
6
lS
13
4PR
lSSSR13
or
17S
7OSR13
AT
42
Fig
FA
3
Installing
Coller
Pin
II
Install
hub
cap
with
new
Q
ring
and
wheel
WHEEL
ALIGNMENT
Correct
front
wheel
alignment
as
sures
proper
car
handling
characteris
tics
and
minimum
steering
effort
with
the
least
amount
of
tire
wear
Before
adjusting
front
wheel
alignment
be
sure
to
make
preliminary
inspection
of
front
end
parts
Tire
pressure
and
balance
Wheel
bearings
and
wheel
bearing
nuts
Steering
gear
play
Steering
gear
housing
loose
at
frame
Steering
linkage
and
connections
Shock
absorber
operation
If
wrong
repair
or
replace
the
damaged
portion
or
parts
When
using
equipment
for
front
wheel
alignment
inspection
follow
the
instructions
furnished
with
equipment
Note
Inspection
should
be
made
with
the
car
set
Ievel
and
at
curb
weight
Cember
end
caster
Camber
and
caster
are
preset
at
factory
and
cannot
be
adjusted
The
car
requires
only
toe
in
and
car
posture
adjustment
Note
If
camber
or
caster
alignment
is
not
within
specifications
check
as
sociated
parts
Repair
or
replace
as
necessary
Front
Axle
Front
Suspension
Toe
In
Measure
toe
in
and
adjust
as
neces
sary
For
adjustment
carry
out
the
following
procedure
1
With
steering
wheel
at
its
straight
ahead
position
check
front
wheels
to
see
if
they
are
set
in
straight
ahead
positions
2
Toe
in
can
be
adjusted
by
varying
length
of
steering
side
rods
Note
a
Loosen
lock
nuts
and
turn
left
and
right
side
rods
equally
b
Turning
side
rods
in
forward
direc
tion
of
car
inaeases
toe
in
c
If
side
rods
have
been
disassembled
set
at
specified
distance
A
be
forehand
when
reassembling
d
Be
sure
to
s
w
side
rods
into
ball
joint
sockets
more
than
20
mm
0
79
in
A
315
mm
12
40
in
EfJK
Toe
in
Unladen
1
to
3
mm
0
04
to
0
12
in
Unladen
means
the
following
conditions
Tankful
of
fuel
radiator
filled
and
engine
oil
full
Spare
tire
jack
hand
tools
mats
in
design
position
All
tires
inflated
to
specified
pres
sure
All
excessive
mud
dirt
and
road
deposit
accumulations
away
from
chassis
and
underbody
3
After
correct
toe
in
is
obtained
tighten
side
rod
adjusting
nuts
FA
J
Toe
in
A
B
Toe
in
28
Lines
parallel
to
center
line
of
body
8
F
A696
FA724
Fig
FA
4
Adj
ting
Toe
in
r
II
Li
1
t
Fig
FA
5
Side
Rod
T
Side
lod
edjusting
nl
8
to
10
0
kg
58
to
72
ft
1
Drive
caf
r
whet
ls
ride
01
properly
2
Gauge
sh
steenng
whe
tion
3
Rota
right
an
on
lOner
Tu
corre
i
I
rf
c
Ji
1
A
JI
U
2
7181
JOck
CL
C
FA731
Fig
FA
35
Removing
Wwer
Arm
8
Remove
suspension
ball
joint
from
lower
arm
9
Place
knuckle
arm
in
a
vise
Re
move
suspension
ball
joint
from
knuckle
arm
using
a
press
@
I
r
662
Fig
FA
36
Remouing
Suspension
Ball
Joint
10
Withdraw
lower
arm
bushing
from
transverse
link
using
Front
Lower
Arm
Bushing
Replacer
Set
ST36720000
and
a
press
Mrl
o
o
o
0
F
A669
Fig
FA
37
Removing
Wwer
Am
BuNUng
INSPECTION
Lower
arm
I
Repair
or
replace
lower
arm
if
deformed
cracked
or
damaged
Front
Axle
Front
Suspension
2
Replace
bushing
if
excessively
worn
or
cracked
3
Make
sure
mating
surface
of
bush
ing
is
clean
and
free
from
oil
or
grease
apply
soapy
water
to
bushing
to
facili
tate
installation
Lower
bell
Joint
I
Ball
joint
is
assembled
at
factory
and
cannot
be
disassembled
Check
ball
stud
turning
torque
with
nut
in
place
on
ball
stud
If
it
is
far
from
specifications
replace
liJ
Turning
torque
New
parts
40
to
100
kg
cm
35
to
87
in
Ibl
Used
parts
More
than
20
kg
cm
117
in
Ibl
lUJ
F
A333
Fig
FA
38
Lower
Ball
Joint
2
Check
condition
of
dust
cover
If
it
is
cracked
excessively
replace
ball
joint
3
Lubricate
ball
joint
with
recorn
mended
multi
purpose
grease
To
lubricate
remove
plug
and
in
stall
grease
nipple
Pump
grease
slowly
until
old
grease
is
completely
forced
out
After
greasing
reinstall
plug
Note
When
a
high
pressure
grease
gun
used
operate
it
carefully
so
that
grease
is
injected
slowly
and
new
grease
does
not
DOme
out
from
clamp
portion
INSTALLATION
Install
lower
arm
and
suspension
ball
joint
in
reverse
order
of
removal
FA
l
Lower
erm
buahln
I
Before
installing
bushing
rub
off
rust
or
paint
drops
from
insi
e
collar
on
lower
arm
with
emery
paper
2
Using
Replacer
Set
ST36720000
insert
bushing
with
a
press
until
end
face
of
bushing
is
aligned
with
collar
on
lower
arm
ST36720000
I
I
HA734
Fig
FA
39
Installiff
l
Wwer
Ami
Bu
hi1f
I
Lower
erm
end
atebIllzer
ber
To
install
lower
arm
and
stabilizer
bar
temporarily
tighten
securing
bolts
Then
tighten
bolts
to
specifications
at
curb
weight
with
tires
on
ground
liJ
Tightening
torque
Bell
joint
socket
to
lower
arm
5
1
to
6
1
kg
m
37
to
44
ft
Ibl
Bell
joint
socket
to
lowel
arm
with
tension
rod
5
1
to
6
1
kg
m
37
to
44
ft
Ibl
Bell
joint
to
knuck
le
arm
5
5
to
10
0
kg
m
140
to
72
ft
Ibl
Lower
IIrm
bolt
nut
3
9
to
5
0
kg
m
28
to
36
ft
Ibl
Side
lod
ball
joint
to
knuckle
arm
3
0
to
7
0
kg
m
122
to
51
ft
lbl
Steering
knuckle
erm
to
stlut
7
3
to
9
9
kg
m
53
to
72
ft
Ibl
Front
Axle
Front
Suspension
TROUBLE
DIAGNOSES
AND
CORRECTIONS
Condition
Vibration
shock
and
shimmy
of
steering
wheel
Vibration
Loose
connection
of
the
serration
parts
and
wear
of
each
part
of
linkage
cause
vibration
of
front
wheels
and
steering
wheel
vibration
This
is
very
noticeable
when
trav
elling
on
rough
road
Shock
When
the
front
wheels
are
travelling
on
bumpy
roads
the
play
of
the
steering
linkage
is
transmitted
to
the
steering
wheel
This
is
especially
noticeable
when
travelling
on
rough
road
Shimmy
Abnormal
vibration
of
the
front
suspension
system
nd
the
whole
steering
linkage
which
occu
at
specific
speeds
Car
pulls
to
right
or
left
When
driving
with
hands
off
the
steering
wheel
on
a
flat
road
the
car
gently
swerves
to
right
or
left
Note
A
faulty
rear
suspension
may
also
be
the
cause
of
this
problem
and
therefore
see
ebo
Section
RA
Proba
b
Ie
ca
use
Improper
tire
pressure
Imbalance
and
deformation
of
road
wheel
Unevenly
worn
tire
or
insufficient
tight
ening
of
wheel
nuts
Improperly
adjusted
or
worn
front
wheel
bearing
Faulty
wheel
alignment
Worn
transverse
link
bushings
Insufficiently
tightened
steering
gear
hous
ing
Wear
of
steering
linkage
Worn
suspension
ball
joint
Excessive
backlash
due
to
improper
adjust
ment
of
the
steering
gear
box
Damaged
idler
arm
Worn
column
bearing
weakened
column
bearing
spring
or
loose
drmp
Malfucntion
of
shock
absorber
inside
the
strut
or
loose
install3t
on
b9
t5
Imbalance
of
car
l
e
Improper
tire
pressure
or
insufficient
tight
ening
of
wheel
nuts
Difference
in
wear
and
tear
of
right
and
left
tire
treads
Incorrect
adjustment
or
abrasion
of
front
wheel
bearing
Collapsed
or
twisted
front
spring
Incorrect
wheel
alignment
Incorrect
brake
adjustment
binding
Worn
rubber
bushings
for
transverse
link
and
tension
rod
Deformed
steering
linkage
and
transverse
link
and
tension
rod
Imbalance
of
car
level
FA
16
Corrective
action
Adjust
Correct
the
imbal
ap
9f
r
B4I
e
Replace
or
tighten
Adjust
or
tighten
Adjust
Replace
Retighten
Replace
faulty
parts
Replace
Adjust
correctly
Replace
Replace
or
retighten
Replace
or
retighten
Correct
the
imbal
ance
Adjust
or
tighten
Replace
tires
Adjust
or
replace
Replace
Adjust
Adjust
Replace
Replace
Correct
the
imbal
ance
Front
Axle
Front
Suspension
Condition
Instability
of
car
Stiff
steering
wheel
Checking
up
procedure
Jack
up
front
wheels
detach
the
steering
gear
arm
and
operate
the
steering
wheel
and
If
it
is
light
check
steering
linkage
and
suspension
parts
If
it
is
heavy
check
steering
gear
and
steering
column
parts
Excessive
steering
wheel
play
Noises
Probable
cause
Improper
tire
pressure
Worn
rubber
bushings
for
transverse
link
and
tension
rod
Incorrect
wheel
alignment
Worn
or
deformed
steering
linkage
and
suspension
link
Incorrect
adjustment
of
steering
gear
Deformed
or
unbala
1ced
wheel
Improper
tire
pressure
Insufficient
lubricants
or
mixing
impurities
in
steering
gear
box
or
excessively
worn
steering
linkage
Stiff
or
damaged
suspension
ban
joint
or
lack
of
grease
Worn
or
incorrectly
adjusted
wheel
bearing
Worn
or
damaged
steering
gear
and
bearing
Incorrectly
adjusted
steering
gear
Deformed
steering
linkage
Incorrect
wheel
alignment
Damaged
strut
mounting
bearing
Damaged
or
stiff
piston
or
shock
absorber
piston
rod
in
the
strut
Interference
of
steering
column
with
turn
signal
switch
Incorrectly
adjusted
steering
gear
housing
Worn
steering
linkage
Improperly
fitted
gear
housing
Incorrectly
adjusted
wheel
bearing
Worn
transverse
link
and
tension
rod
bushings
Improper
tire
pressure
Insufficient
lubricating
oil
and
grease
for
suspension
ball
joint
and
steering
linkage
or
their
breakage
Loose
steering
gear
bolts
linkage
and
sus
pension
parts
Faulty
shock
absorber
inside
the
strut
Faulty
wheel
bearing
Worn
steering
linkage
and
steering
gear
Worn
transverse
link
and
tension
rod
bushings
Broken
or
collapsed
coil
spring
FA
17
Corrective
action
Adjust
Replace
Adjust
Replace
Adjust
Correct
or
replace
Adjust
Replenish
grease
or
replace
the
part
Replace
Replace
or
adjust
Repalce
Adjust
Replace
Adjust
Replace
Replace
Adjust
Adjust
Replace
Retighten
Adjust
Replace
Adjust
Replenish
lubri
cating
oil
and
grease
or
replace
Retighten
Replace
Replace
Replace
Replace
Replace
Front
Axle
Front
Suspension
Condition
Probable
cause
Loose
stabilizer
bar
installation
bolts
and
nuts
Loose
strut
to
hoodledge
installation
nuts
Grating
tire
noise
Improper
tire
pressure
Incorrect
wheel
alignment
Deformed
knuckle
spindle
and
suspension
linkage
Jumping
of
disc
wheel
Improper
tire
pressure
Imbalanced
wheels
Faulty
shock
absorber
Faulty
tire
Deformed
wheel
rim
Ex
t
J1
or
partially
worn
tire
Improper
tire
pressure
Incorrect
wheel
alignment
Faulty
wheel
bearing
Incorrect
brake
adjustment
Tires
not
rotated
Rough
and
improper
driving
manner
FA
18
Corrective
action
Retighten
Retighten
Adjust
Adjust
Replace
Adjust
Adjust
Replace
Replace
Replace
Adjust
Adjust
Replace
Adjust
Rotate
tires
commended
vaIs
Drive
more
gently
at
re
inter