
07-04-02
C-6 Automatic Transmission
07-04-02
COMPONENT INDEX
NEUTRAL START SWITCH-CONSOLE
SHIFT
Adjustment
Removal
and
Installation
(Refer
to
Part 7-1
for
column shift adjust-
ment
and
removal
and
installation procedures)
ONE-WAY CLUTCH
Cleaning
and
Inspection
Disassembly
and
Overhaul
OUTPUTSHAFT
Disassembly
and
Overhaul
OUTPUT SHAFT HUB
AND
RING GEAR
Disassembly
and
Overhaul
PARKING PAWL LINKAGE
Parts Repair Replacement
REVERSE-HIGH CLUTCH
Cleaning
and
Inspection
Disassembly
and
Overhaul
All
Models
04-05
04-09
04-16
04-28
04-28
04-27
04-21
04-15
04-24
1 DESCRIPTION
DESCRIPTION
Figure
1
shows
the
location
of
the
COMPONENT INDEX
SELECTOR LEVER-CONSOLE SHIFT
Removal
and
Installation
SERVO
Cleaning
and
Inspection
Disassembly
and
Overhaul
Removal
and
Installation
SERVO APPLY LEVER
Parts Repair
or
Replacement
SERVO SEAL
Removal
and
Installation
THROTTLE LINKAGE ADJUSTMENT
TRANSMISSION (Complete)
Removal
and
Installation
TRANSMISSION CASE THREAD REPAIR
All
Models
04-09
04-16
04-28
04-11
04-21
04-12
04-05
04-13
04-21
converter, front pump, clutches, gear
train
and
most
of
the
internal parts
used
in the C6
transmission.
The
iden-
tification
tag (Fig. 2),
attached
to
the
intermediate servo lower front cover
bolt, includes
the
model prefix
and
SUPPORT
CONVERTER
INTERMEDIATE
BAND
FORWARD CLUTCH
HUB
LOW-REVERSE GOVERNOR
AND RING GEAR CLUTCH DISTRIBUTOR SLEEVE
GOVERNOR
REVERSE
RING GEAR
EXTENSION
HOUSING
SEAL
OUTPUT
SHAFT
EXTENSION
HOUSING
INPUT
SHAFT
CONVERTER
ONE-WAY
v>LU I v*ri «wi>i-»>p^fc_
iivir"
n LTR i
REVERSE-HIGH CLUTCH
CONTROL VALVE BODY
FIG.
1—C6
Automatic Transmission—Sectional
REVERSE PLANET
CARRIER
'FRONT PLANET CARRIER
PARKING PAWL ACTUATING
ROD
FORWARD CLUTCH
CONTROL LEVERS
D1924-
A
procarmanuals.com

07-04-03
C-6 Automatic Transmission
07-04-03
suffix, a service identification number,
and serial number. The service
identif-
ication number indicates changes to
service details which affect interchan-
geability when the transmission model
is not changed. For interpretation of
this number, see the Master Parts Ca-
talog.
The C6 transmission is a three
speed unit capable of providing auto-
matic upshifts and downshifts through
the three forward gear ratios, and also
capable of providing manual selection
of first and second gears. The hydrau-
lic control system schematic is shown
in Figure 3. The converter housing
and the fixed splines which engage the
splined OD of the low-reverse clutch
steel plates, are both cast integrally
into the case.
Only one (intermediate) band is
used in the C6 transmission. This
TRANSMISSION
MODEL
FIG. 2—Identification Tag
along with the forward clutch is used
to obtain intermediate gear.
The only adjustment on the trans-
mission proper is the intermediate
band.
The fluid is drained from the trans-
mission by loosening the pan bolts
D1925-A
and allowing it to drain. Finally, to
allow the pan to drain more thorough-
ly, remove all bolts except the two
from the front.procarmanuals.com

07-04-04
C-6 Automatic Transmission
07-04-04
.CONVERTER FORWARD CLUTCH
LOW AND
REVERSE CLUTCH.
INTERMEDIATE SERVO
PRIMARY
GOVERNOR
CHECK VALVE
(STATOR SUPPORT)
SECONDARY
GOVERNOR
REVERSE
AND
HIGH CLUTCH
INTERMEDIATE
INTERMEDIATE SERVO
SERVO CAPACITY
ACCUMULATOR MODULATOR
CHECK VALVE
(STATOR SUPPORT)
CONTROL
PRESSURE
COASTING
REGULATOR
THROTTLE
PRESSURE
MODULATOR
MAIN
OIL
PRESSURE
REGULATOR
X
3-2 SHIFT
TIMING
VALVE
MANUAL
LOW
2-1
SCHEDULING
3-2ORFICE
AND CHECK
VALVE
MAIN
OIL
PRESSURE
BOOSTER
THROTTLE
PRESSURE
BOOSTER
THROTTLE
DOWNSHIFT
THROTTLE
PRESSURE
RELIEF
MANUAL
VALVE
n
I
I
1!
I I
P
R N D 2 1
CONVERTER
PRESSURE
RELIEF
X
EXHAUST
D1816-A
FIG. 3—Hydraulic Control Systemprocarmanuals.com

07-04-05
C-6 Automatic Transmission
07-04-05
IN-VEHICLE ADJUSTMENTS AND REPAIRS
CONTROL LINKAGE
ADJUSTMENTS
The transmission control linkage
adjustments should be performed in
the order in which they appear in this
section of the manual.
THROTTLE AND
DOWNSHIFT LINKAGE
ADJUSTMENTS
Adjusting the throttle linkage is im-
portant to be certain the throttle and
kickdown systems are properly adjust-
ed. The kickdown system should come
in when the accelerator is pressed
through detent, and not before detent.
Refer to Group 10 for detailed
throttle and downshift linkage adjust-
ment procedures.
MANUAL LINKAGE
ADJUSTMENT
Column Shift
1.
Place the selector lever in the D
position tight against the stop.
2.
Loosen the shift rod adjusting
nut at point A (Fig. 4, 5, 6 or 7).
3.
Shift the manual lever at the
transmission into the D detent posi-
tion, third from the rear.
4.
Make sure that the selector lever
has not moved from the D stop; then,
tighten the nut at point A to 10-20 ft-
lbs.
5.
Check the transmission operation
for all selector lever detent positions.
Console Shift
1.
Position the transmission selec-
tor lever in the D position.
2.
Raise the vehicle and loosen the
manual lever shift rod retaining nut
(Fig. 8, 9 or 10). Move the transmis-
sion manual lever to the D position,
fourth detent position from the back
of the transmission.
3.
With the transmission selector
lever and manual lever in the D posi-
tions,
torque the retaining nut 10 to
20 ft-lbs.
4.
Check the operation of the trans-
mission in each selector lever position.
COLUMN SHIFT LEVER
SHIFT ROD
TRANSMISSION
MANUAL LEVER
D2031-A
FIG. 4—Manual Linkage—Column Shift—Ford-Mercury-Meteor
TRANSMISSION
MANUAL LEVER
FIG. 5—Manual Linkage—Column Shift—Fairlane-Montego
NEUTRAL START SWITCH
ADJUSTMENT-
CONSOLE SHIFT
On vehicles equipped with a
column-mounted neutral start switch,
refer to Part 7-1, Section 2, for the
adjustment procedures.
FORD, MERCURY
AND METEOR
1.
With the manual linkage proper-
ly adjusted, check the starter en-
gagement circuit in all positions. The
circuit must be open in all drive posi-
tions and closed only in park and neu-
tral.
2.
Remove the four screws and
plates securing the selector lever
D2032-M
the
handle to the lever. Remove
handle and detent control.
3.
Remove the two screws from the
rear of the console top panel. Pull the
panel back to unhook it from the
front of the console and remove the
panel.
4.
Loosen the two combination
starter neutral and back-up light
switch attaching screws (Fig. 11).
5.
Move the selector lever back and
forth until the gauge pin (No. 43 drill)
can be fully inserted into the gauge
pin holes (Fig. 11).
6. Place the transmission selector
lever firmly against the stop of the
neutral detent position.
7.
Slide the combination starter
neutral and back-up light switch for-
ward or rearward as required, untilprocarmanuals.com

07-04-06
C-6 Automatic Transmission
0704-06
TRANSMISSION
MANUAL LEVER
STUD-7B415
ENGAGE FLATS OF STUD IN SLOT OF
ROD BEFORE APPLYING TORQUE
FIG. 6—Manual Linkage—Column Shift—Lincoln Continental
INNER BRACKET-7C431
TRANSMISSION
MANUAL LEVER
ROD-7326
SHIFT ROD-7A024
ENGAGE FLAT OF STUD IN SLOT
OF
ROD BEFORE APPLYING TORQUE
POINT A
BRACKET ASSEMBLY-7C324
D1831-A
FIG.
7—Manual
Linkage—Column Shift—Thunderbird-Continental Mark
III
the switch lever contacts
the
selector
lever actuator.
If an
adjustment
can
not
be
made
by
rotating
the
switch,
loosen
the
actuator lever attaching
bolt
and
adjust
the
lever (Fig.
11).
8. Tighten
the
neutral start switch
attaching screws.
If the
actuator lever
was adjusted, tighten
the
actuator
lever bolt.
9. Turn
the
ignition
key to the
ACC position
and
place
the
selector
lever
in the
reverse position
and
check
the operation
of the
back-up lights.
Turn
the key off.
D2033-A
10.
Place
the
console
top
panel
on
the console
and
install
the
retaining
screws.
11.
Position
the
selector lever
de-
tent control
and
handle
on the
selector
lever
and
secure with
the
four plates
and attaching screws.
FAIRLANE-MONTEGO
1.
With
the
manual linkage proper-
ly adjusted, check
the
starter
en-
gagement circuit
in all
positions.
The
circuit must
be
open
in all
drive posi-
tions
and
closed only
in
park
and neu-
tral.
2.
Remove
the
selector lever handle
from
the
lever.
3.
Remove
the
trim panel from
the
top
of the
console.
4.
Remove
the
cover
and
dial indi-
cator
as an
assembly.
5.
Remove
the six
screws that
se-
cure
the
selector lever retainer
to the
selector lever housing. Lift
the
retainer
from
the
housing.
6. Loosen
the two
combination
starter neutral
and
back-up light
switch attaching screws (Fig.
12).
7.
Move
the
selector lever back
and
forth until
the
gauge
pin
(No.
43
drill)
can
be
fully inserted into
the
gauge
pin holes (Fig.
12).
8. Place
the
transmission selector
lever firmly against
the
stop
of the
neutral detent position.procarmanuals.com

07-04-07
C-6 Automatic Transmission
07-04-07
7E263 ASSEMBLY
••-{pi—
NUT
332334-S-l
FIG.
8—Manual
Linkage—Console Shift—Ford-Mercury-Meteor
D 1822-A
TRANSMISSION
MANUAL
LEVER
MANUAL
LINKAGE ROD
7340
SELECTOR LEVER
SELECTOR
LEVER
RETAINER
NUT
382384-S4
FLAT WASHER
372285-S8
ENGAGE FLATS OF
STUD IN SLOT OF
BUSHING
ROD BEFORE APPLYING 7343
TORQUE
D1829-A
FIG.
9—Manual
Linkage—Console Shift—Fairlane-Montegoprocarmanuals.com

07-04-08
C-6 Automatic Transmission
07-04-08
PLUG-7256
•
•HANDLE-7217
I DIAL HOUS NG
ASSEMBLY-7E034
POINTER BACK-JP
SHIELD
HOUSING AND LEVER
ASSEMBLY-7C453
ENGAGE FLATS OF STUD IN SLOT OF
ROD BEFORE APPLYING TORQUE
D2034-A
FIG. 10—Manual Linkage—Console Shift—Mustang-Cougar
ACTUATOR LEVER ATTACHING BOLT
Gauge Pin
(No.
43 Drill)
NEUTRAL START
SWITCH
D1812-A
FIG. 11—Neutral Start Switch Adjustments—Console Shift
9. Slide the combination starter
neutral and back-up light switch for-
ward or rearward as required, until
the switch actuating lever contacts the
selector lever.
10.
Tighten the switch attaching
screws and remove the gauge pin.
Check for starting in the park posi-
tion.
11.
Turn the ignition key to the
ACC position and place the selector
lever in the reverse position and check
the operation of the back-up lights.
Turn the key off.
FIG. 72—Neutral Start Switch
Adjustment—Console Shift—
Fairlane-Montego
12.
Position the selector lever re-
tainer to the selector lever housing.
Install the six attaching screws.
13.
Install the cover and dial indi-
cator.
14.
Install the trim panel on the top
of the console. Install the selector
lever handle.procarmanuals.com

07-04-09
C-6 Automatic Transmission
07-04-09
MUSTANG AND COUGAR
1.
With the manual lever properly
adjusted, loosen the two switch attach-
ing bolts (Fig. 13).
2.
With the transmission manual
lever in neutral, rotate the switch and
insert the gauge pin (No. 43 drill
shank end) into the gauge pin holes of
the switch. The gauge pin has to be
inserted to a full 31/64 inch into the
three holes of the switch (Fig. 13).
3.
Torque the two switch attaching
bolts to specification. Remove the
gauge pin from the switch.
4.
Check the operation of the
switch. The engine should start only
with the transmission selector lever in
Neutral and Park.
NEUTRAL START SWITCH
REPLACEMENT—CONSOLE
SHIFT
On vehicles equipped with a
column-mounted neutral start switch,
refer to Part 7-1, Section 2, for the
replacement procedures.
FORD, MERCURY
AND METEOR
1.
Remove the four screws and
plates securing the selector lever
handle to the lever. Remove the
handle and detent control.
2.
Remove the two screws from the
rear of the console top panel. Pull the
panel back to unhook it from the
front of the console and remove the
panel.
3.
Remove the two screws securing
the dial indicator assembly to the se-
lector lever housing and remove the
indicator assembly.
4.
Disconnect the neutral start
switch wires at the plug connector.
Remove the wires from under the re-
taining clip.
5.
Remove the two screws securing
the neutral start switch to the selector
lever housing and remove the switch
(Fig. 11).
6. Position the neutral start switch
to the selector lever housing and in-
stall the two attaching screws.
7.
Adjust the neutral start switch as
outlined under the Neutral Start
Switch Adjustment procedures in this
section.
8. Connect the neutral start switch
Wires to the plug connector. Position
the wires in the retaining clip and
close the clip.
9. Place the console top panel on
the console and install the retaining
screws.
NEUTRAL START
SWITCH
D1459-A
FIG. 73—Neutral Start Switch
Adjustment—Console Shift—
Mustang and Cougar
10.
Position the selector lever de-
tent control and handle on the selector
lever and secure with the four plates
and attaching screws.
FAIRLANE AND MONTEGO
1.
Remove the selector lever handle
from the lever.
2.
Remove the trim panel from the
top of the console.
3.
Remove the cover and dial indi-
cator as an assembly.
4.
Remove the four screws that se-
cure the selector lever retainer to the
selector lever housing. Lift the retainer
from the housing.
5.
Remove the two screws securing
the neutral start switch to the selector
lever housing. Disconnect the neutral
start switch wires at the plug connec-
tor and remove the switch.
6. Position the neutral start switch
to the selector lever housing and in-
stall the two attaching screws.
7.
With the selector lever in neu-
tral,
move the selector lever back and
forth until the gauge pin (No. 43 drill)
can be fully inserted into the gauge
pin holes (Fig. 12).
8. Place the transmission selector
lever firmly against the stop of the
neutral detent position.
9. Slide the combination starter
neutral and back-up light switch for-
ward or rearward as required, until
the switch actuating lever contacts the
selector lever.
10.
Tighten the switch attaching
screws and remove the gauge pin.
11.
Connect the neutral start switch
wires to the plug connector and check
for starting in the park position.
12.
Position the selector lever re-
tainer to the selector lever housing.
Install the attaching screws.
13.
Install the cover and dial indi-
cator.
14.
Install the trim panel on the top
of the console. Install the selector
lever handle.
MUSTANG AND COUGAR
1.
Remove the downshift linkage
rod from the transmission downshift
lever.
2.
Apply penetrating oil to the
downshift lever shaft and nut. Remove
the transmission downshift outer lever
retaining nut and lever (Fig. 13).
3.
Remove the two neutral start
switch attaching bolts.
4.
Disconnect the multiple wire
connector. Remove the neutral switch
from the transmission.
5.
Install the neutral start switch on
the transmission. Install the two at-
taching bolts.
6. With the transmission manual
lever in neutral, rotate the switch and
install gauge pin (No. 43 drill) into
the gauge pin hole (Fig. 13).
7.
Tighten the switch attaching
bolts to specification and remove the
gauge pin.
8. Install the outer downshift lever
and attaching nut, and torque the nut
to specification. Install the downshift
linkage rod to the downshift lever.
9. Install the switch wires. Connect
the wire multiple connector. Check
the operation of the switch in each de-
tent position. The engine should start
only with the transmission selector
lever in N (neutral) and P (park).
SELECTOR LEVER
REPLACEMENT-
CONSOLE SHIFT
FORD, MERCURY
AND METEOR
1.
Raise the vehicle and disconnect
the link assembly from the selector
lever arm (Fig. 8).
2.
Lower the vehicle. Remove the
four screws and plates securing the se-
lector lever handle to the lever. Re-
move the handle and detent control.
3.
Remove the two screws from the
rear of the console top panel. Pull the
panel back to unhook it from the
front of the console and remove the
panel.
4.
Disconnect the neutral start
switch wires at the plug connector.
Disconnect the bulb socket from the
quadrant.procarmanuals.com