07-01-03
General Transmission Service
07-01-03
COMPONENT INDEX
FMX Transmission
REAR SUPPORT (FMX)
Inspection
SHIFT POINT CHECKS
STATOR ONE-WAY CLUTCH CHECK
STATOR TO IMPELLOR INTERFERENCE
CHECK
STATOR TO TURBINE INTERFERENCE
CHECK
TRANSMISSION CLEANING
TURBINE AND STATOR END PLAY
CHECK
VACUUM DIAPHRAGM ADJUSTMENT
Altitude Compensating Type
Non-Altitude Compensating Type
VACUUM UNIT CHECK
Altitude Compensating Type
Non-Altitude Compensating Type
MODEL APPLICATION
All
Models
01-06
01-12
01-12
01-12
01-11
01-12
Ford
01-17
01-16
N/A
01-08
N/A
01-05
Mercury
N/A
N/A
N/A
01-08
N/A
01-05
Meteor
01-17
01-16
N/A
01-08
N/A
01-05
Cougar
01-17
01-16
N/A
01-08
N/A
01-05
Fairlane
01-17
01-16
N/A
01-08
N/A
01-05
Falcon
N/A
N/A
N/A
01-08
N/A
01-05
Montego
01-17
01-16
N/A
01-08
N/A
01-05
Mustang
01-17
01-16
N/A
01-08
N/A
01-05
Lincoln-
Continental
N/A
N/A
01-09
N/A
01-06
N/A
Thunderbird
N/A
N/A
01-09
N/A
01-06
N/A
Continental-
Mark
III
N/A
N/A
01-09
N/A
01-06
N/A
A page number indicates that the item is for the vehicle listed at the head of the column.
N/A indicates that the item is not applicable to the vehicle listed.
Three different three-speed trans-
missions are used. The C4 Automatic,
C6 Automatic and the FMX Auto-
matic. Part 7-1 covers testing, com-
mon adjustments and repairs, and
cleaning and inspection for the three
types of transmissions. Where there
are differences in procedures or speci-
fications, the type of transmission af-
fected will be designated.
l
AUTOMATIC TRANSMISSION TESTS
When diagnosing transmission
problems, refer to the Ford Car and
Truck Diagnosis Manual for the de-
tailed information on the items that
could be causing the problem.
The following preliminary checks
should be made before proceeding
with other diagnosis checks.
TRANSMISSION FLUID LEVEL
CHECK
1.
Make sure that the vehicle is
standing level. Then firmly apply the
parking brake.
2.
Run the engine at normal idle
speed. If the transmission fluid is cold
run the engine at fast idle speed
(about 1200 rpm) until the fluid reach-
es its normal operating temperature.
When the fluid is warm, slow the en-
gine down to normal idle speed.
3.
On a vehicle equipped with a
vacuum brake release, disconnect the
release line and plug the end of the
line;
otherwise the parking brake will
not hold the transmission in any drive
position.
4.
Shift the selector lever through
all positions, and place the lever at P.
Do not turn off the engine during the
fluid level checks.
5.
Clean all dirt from the transmis-
sion fluid dipstick cap before remov-
ing the dipstick from the filler tube.
6. Pull the dipstick out of the tube,
wipe it clean, and push it all the way
back into the tube. Be sure it is prop-
erly seated.
7.
Pull the dipstick out of the tube
again, and check the fluid level. The
fluid level should be above the ADD
mark. If necessary, add enough fluid
to the transmission through the filler
tube to bring the level between the
ADD and FULL marks on the dip-
stick. Do not overfill the transmission.
Install the dipstick, making sure it is
fully seated in the tube.
8. Connect the vacuum brake re-
lease line if so equipped, and test it
for proper operation.
FLUID AERATION CHECK
A fluid level that is too high will
cause the fluid to become aerated:
Aerated fluid will cause low control
pressure, and the aerated fluid may be
forced out the vent.
Check the transmission fluid level.
Low fluid level can affect the opera-
tion of the transmission, and may in-
dicate fluid leaks that could cause
transmission damage.
TRANSMISSION FLUID
LEAKAGE CHECKS
Check the speedometer cable con-
nection at the transmission. Replace
the rubber seal if necessary.
Leakage at the oil pan gasket often
can be stopped by tightening the at-
procarmanuals.com
07-01-08
General Transmission Service
07-01-08
3.
Install the bench testing tool on
the transmission.
4.
Remove the
1/8-inch
pipe plug
at the transmission case. Turn the
front pump in a clockwise direction at
75-100 rpm until a regular flow of
transmission fluid leaves the hole in
the transmission case. This operation
bleeds the air from the pump.
5.
Install the pressure gauge (77820
or T57L-77820-A) as shown in Fig.
13.
PRESSURE TESTS
Turn the front pump at 75-100 rpm
and note the gauge readings. The
pressure readings on the bench test
must be within the limits as outlined
in Figure 13, for the engine idle check.
If pressure gauge readings are with-
in limits in all selector lever positions,
install the vacuum diaphragm control
rod unit.
COMMON ADJUSTMENTS AND REPAIRS
TRANSMISSION FLUID DRAIN
AND REFILL
Normal maintenance and lubrica-
tion requirements do not necessitate
periodic automatic transmission fluid
changes.
If a major repair, such as a clutch
band, bearing, etc., is required in the
transmission, it will have to be re-
moved for service. At this time the
converter, transmission cooler and
cooler lines must be thoroughly
flushed to remove any dirt.
When filling a dry transmission and
converter, install five quarts of fluid.
Start the engine, shift the selector
lever as outlined below, and check and
add fluid as necessary.
Following are the procedures for
partial drain and refill due to in-
vehicle repair operation.
C4 TRANSMISSION
1.
On PEA models, disconnect the
fluid filler tube from the transmission
oil pan to drain the fluid.
On PEB and PEE models, loosen
the pan attaching bolts to drain the
fluid from the transmission.
2.
When the fluid has stopped
draining from the transmission, re-
move and thoroughly clean the pan
and the screen. Discard the pan gas-
ket.
3.
Place a new gasket on the pan,
and install the pan on the transmis-
sion.
4.
On PEA models, connect the
filler tube to the pan and tighten the
fitting securely.
5.
Add three quarts of fluid to the
transmission through the filler tube.
6. Run the engine at idle speed for
about two minutes, and then run it at
fast idle speed (about 1200 rpm) until
it reaches it's normal operating temp-
erature. Do not race the engine.
7.
Shift the selector lever through
all the positions, place it at P, and
check the fluid level. The fluid level
should be above the ADD mark. If
necessary, add enough fluid io the
transmission to bring the level be-
tween the ADD and FULL marks on
che dipstick. Do not overfill the trans-
mission.
FMX OK C6
TRANSMISSION
1.
Raise the vehicle on a hoist or
jack stands.
2.
Place a drain pan under the
transmission.
3.
Loosen the pan attaching bolts
to drain the fluid from the transmis-
sion.
4.
After the fluid has drained to the
level of the pan flange, remove the
rest of the pan bolts working from the
rear and both sides of the pan to
allow it to drop and drain slowly.
5.
When the fluid has stopped
draining from the transmission, re-
move and thoroughly clean the pan
and the screen. Discard the pan gas-
ket.
6. Place a new gasket on the pan,
and install the pan on the transmis-
sion.
7.
Add three quarts of fluid to the
transmission through the filler tube.
8. Run the engine at idle speed for
about two minutes, and then run it at
fast idle speed (about 1200 rpm) until
it reaches normal operating tempera-
ture.
Do not race the engine.
9. Shift the selector lever through
all the positions, place it at P, and
check the fluid level. The fluid level
should be above the ADD mark. If
necessary, add enough fluid to the
transmission to bring the level be-
tween the ADD and FULL marks on
the dipstick. Do not overfill the trans-
mission.
OIL COOLER TUBE
REMOVAL AND INSTALLATION
When fluid leakage is found at the
oil cooler, the cooler must be re-
placed. Cooler replacement is de-
scribed in the Cooling System Section
of Group 11.
When one or more of the fluid
cooler steel tubes must be replaced,
each replacement tube must be fabri-
cated from the same size steel tubing
as the original line.
Using the old tube as a guide, bend
the new tube as required. Add the
necessary fittings, and install the tube.
After the fittings have been tight-
ened, add fluid as needed, and check
for fluid leaks.
VACUUM DIAPHRAGM
ADJUSTMENT NON-ALTITUDE
COMPENSATING TYPE
The C4 and C6 transmissions are
equipped with an adjustable vacuum
diaphragm assembly. A similar ad-
justable diaphragm has been released
for service with the FMX transmis-
sion. However, the FMX service dia-
phragm is not interchangeable with
that used on C4 and C6 models.
The vacuum diaphragm assembly
has an adjusting screw in the vacuum
hose connecting tube (Fig. 14).
SPRING
SEAT
THIS CLEARANCE CHANGED
BY ADJUSTING SCREW
D1830-A
FIG. 14—Adjustable Vacuum Unit
The inner end of the screw bears
against a plate which in turn bears
against the vacuum diaphragm spring.
All readings slightly high or all
readings slightly low may indicate the
vacuum unit needs adjustment to cor-
rect a particular shift condition.procarmanuals.com
07-03-09
FMX Transmission
07-03-09
4.
Remove the pointer back-up
shield attaching screws and the shield.
5.
Disconnect the dial indicator
light.
6. Disconnect the neutral start
switch and dial indicator light wires
from their connectors at the dash
panel.
7.
Remove the selector housing and
lever assembly attaching bolts. Re-
move the selector lever and housing.
8. Remove the selector lever to
housing attaching nut. Remove the
lever from the housing.
9. Install the selector lever in the
housing and install the attaching nut.
Torque the nut to 20 to 25 ft-lbs.
10.
Install the selector lever handle.
11.
Position the selector lever as
shown in Figure 10. With a feeler
gauge check the clearance between the
detent pawl and plate. The clearince
should be 0.005 to 0.010 inch. If nec-
essary, adjust the height of the detent
pawl as shown in Figure 10.
12.
Remo"~ the handle from tte se-
lector lever.
13.
Install the selector housing and
lever assembly as shown in Figure 4.
Torque the attaching bolts 4-6 ft-lbs.
14.
Connect the dial indicator light.
15.
Connect the neutral start switch
and dial indicator light wires to their
respective connectors at the dash
panel.
16.
Install the pointer back-up
shield and tighten the attaching
screws.
17.
Install the selector lever handle
and tighten the attaching screw.
18.
Position the selector lever in the
D position.
19.
Raise the vehicle. Install the
transmission manual lever rod to the
selector lever. Adjust the manual link-
age.
20.
Lower the vehicle and check the
transmission operation in each selec-
tor lever detent position.
BAND ADJUSTMENTS
FRONT BAND
ADJUSTMENT
1.
Drain the fluid from the trans-
mission by loosening the pan attach-
ing bolts starting at the rear of the
pan and working toward the front.
When most of the fluid has drained
from the pan, remove the remainder
of the attaching bolts. Use a clean
drain can equipped with a 100-mesh
screen if the fluid is to be reused.
Too/—
7225-C-13B
/A
-inch
Spacer
FRONT SERVO
ACTUATING LEVER
D 2048-A
FIG.
7
7—Adjusting Front Band—
Typical
2.
Remove the pan, then remove
the fluid filter and clip from the trans-
mission. Clean the inside of the pan.
Remove all gasket material from the
pan and pan mounting face of the
case.
3.
Loosen the front servo adjusting
screw lock nut.
4.
Pull back on the actuating rod,
and insert the 1/4 inch spacer between
the adjusting screw and servo piston
stem (Fig. 11). Tighten the adjusting
screw to 10 in-lbs. torque. Remove the
spacer and tighten the adjusting screw
an additional 3/4 turn. Hold the ad-
justing screw stationary and tighten
the lock nut securely.
5.
Install the transmission fluid
screen and clip. Install the pan using a
new gasket.
6. Refill the transmission to the
FULL mark on the dipstick.
7.
Start the engine and engage the
transmission in each drive range to fill
all fluid passages, then place the selec-
tor lever in the P position. Check the
fluid level and add enough fluid to
bring the level above the ADD mark
on the dipstick.
ALTERNATE FRONT
BAND ADJUSTMENT
1.
Drain the fluid from the trans-
mission. If the same fluid is to be
used again in the transmission after
Che band adjustment, filter the fluid
through a 100-mesh screen as it drains
from the transmission. Re-use the
fluid only if it is in good condition.
2.
Remove and thoroughly clean
the pan and screen. Discard the pan
gasket.
3.
Loosen the front servo adjusting
screw locknut two full turns with a
inch Driv
Detail #2
D.tai\
#3
T-Hond/e
Extension
Tool-758L-7195-A
f/2 inch Driv
Detail
#7
Qj-«—
TM-470 TM-82
D1950-A
FIG. 12—Front and Rear Band
Adjusting Tools
9/16-inch wrench. Check the. adjusting
screw for free rotation in the actuating
lever after the lock nut is loosened,
and free the screw if necessary.
4.
Pull the adjusting screw end of
the actuating lever away from the
servo body, and insert the 1/4 inch
spacer (Fig. 12) between the servo pis-
ton stem and the adjusting screw.
5.
Install the socket handle on the
9/16-inch socket.
6. Insert the T-handle extension
through the socket handle and socket,
and install the screwdriver socket on
the T-handle extension.
7.
Place the tool on the adjusting
screw so that the screwdriver socket
engages the screw and the 9/16-inch
socket engages the lock nut.
8. With a torque wrench on the T-
handle extension, tighten the adjusting
screw to 10 in-lbs torque.
9. Remove the spacer and tighten
the adjusting screw an additional 3/4
turn. Hold the adjusting screw station-
ary, and torque the lock nut to speci-
fication.
10.
Place a new gasket on the pan,
and install the screen and pan on the
transmission.
11.
Fill the transmission with fluid.
REAR BAND ADJUSTMENT—
FORD-METEOR
1.
Fold back the floor mat to ex-
pose the right side of the floor pan.
2.
Remove the access hole cover
from the floor pan. Remove all dirt
from the adjusting screw threads, then
oil the threads.
3.
Loosen the rear band adjusting
screw lock nut with the tool shown in
Fig. 13. Using the T-handle portion of
the tool, tighten the adjusting screw
until the wrench overruns.procarmanuals.com
07-04-14
C-6 Automatic Transmission
07-04-14
taching bolt to turn the converter to
gain access to the nuts.
5.
Remove the rear mount to
crossmember attaching bolt.
6. Remove the two crossmember-
to-frame attaching bolts.
7.
Remove the two engine rear
support-to-extension housing attaching
bolts.
8. Disconnect the downshift rod
from the transmission downshift lever.
9. Disconnect the manual linkage
rod from the lever at the transmission.
On a column shift, use tool T67P-
7341-A to remove the rod.
10.
Remove the two bolts securing
the bellcrank bracket to the converter
housing.
11.
Raise the transmission with a
transmission jack to provide clearance
to remove the crossmember.
12.
Remove the rear mount from
the crossmember and remove the
crossmember from the side supports.
13.
Lower the transmission to gain
access to the oil cooler lines.
14.
Disconnect each oil line from
the fittings on the transmission.
15.
Disconnect the vacuum line
from the diaphragm located at the
right rear of the transmission. Remove
the metal line from the retaining clip
on the transmission.
16.
Disconnect the speedometer
cable from the extension housing.
17.
Remove the bolt that secures
the transmission fluid filler tube to the
cylinder block. Lift the filler tube and
the dipstick from the transmission.
18.
Secure the transmission to the
jack with the chain.
19.
Remove the converter housing-
to-cylinder block attaching bolts.
20.
Carefully move the transmission
away from the engine and, at the
same time, lower it to clear the und-
erside of the vehicle.
21.
Remove the converter and
mount the transmission in a holding
fixture.
INSTALLATION—FORD
MERCURY AND METEOR
1.
Torque the two converter drain
plugs to specification.
2.
Install the converter on the sta-
tor support.
3.
Secure the transmission to the
jack with the chain.
4.
Rotate the flywheel to place two
converter mounting stud holes that are
adjacent to the drain plug holes in a
vertical position.
5.
Rotate the converter so that the
studs and drain plugs are in alignment
with those in the flywheel.
6. Move the transmission toward
the cylinder block until they are in
contact. Install and torque the attach-
ing bolts to specification making sure
that the vacuum tube retaining clips
are properly positioned.
7.
Remove the transmission jack
chain from around the transmission.
8. Install a new Oring on the lower
end of the transmission filler tube. In-
sert the tube in the transmission case
and secure the tube to the engine with
the attaching bolt.
9. Connect the speedometer cable
to the extension housing.
10.
Connect the oil cooler lines to
the right side of transmission case.
11.
Connect the vacuum line to the
vacuum diaphragm making sure that
the metal tube is secured in the retain-
ing clip.
12.
Position the cross member on
the side supports. Position the rear
mount on the crossmember and install
the attaching bolt and nut.
13.
Secure the engine rear support
to the extension housing and torque
the bolts to specification.
14.
Lower the transmission and re-
move the jack.
15.
Secure the crossmember to the
side supports with the attaching bolts
and torque them to specification.
16.
Position the bellcrank bracket
to the converter housing and install
the two attaching bolts.
17.
Connect the downshift rod to
the transmission downshift lever.
18.
Connect the selector rod to the
manual lever at the transmission. On
a column shift, use tool T67P-7341-A
and install a new grommet in the
manual lever. Then, secure the manual
selector rod to the lever.
19.
Secure the converter-to-flywheel
attaching nuts and torque them to
specification. Use a wrench on the
crankshaft pulley attaching nut to ro-
tate the flywheel. Do not use a wrench
on the converter attaching nuts to ro-
tate it.
20.
Install the converter housing
dust shield and secure it with the at-
taching bolts.
21.
Secure the starter motor in
place with the attaching bolts. Con-
nect the cable to the terminal on the
starter.
22.
Install the driveshaft.
23.
Adjust the shift linkage as de-
tailed in Section 2.
24.
Lower the vehicle.
25.
Fill the transmission to the cor-
rect level with the specified lubricant.
Start the engine and shift the trans-
mission to all ranges, then recheck the
fluid level.
REMOVAL—FAIRLANE,
MONTEGO, MUSTANG
AND COUGAR
1.
On Mustang and Cougar, dis-
connect the neutral switch wires from
the harness connector and the retain-
ing clip on the dash.
2.
Remove the bolt that secures the
filler tube to the rear of the right
cylinder head.
3.
Raise the vehicle on a hoist or
jack stands.
4.
Remove the converter drain plug
access cover from the lower end of the
converter housing.
5.
Place a drain pan under nhe con-
verter housing and remove the two
converter drain plugs. Install the plugs
after the fluid has drained.
6. Place the drain pan under the
transmission fluid pan. Starting at the
rear of the pan and working toward
the front, loosen the attaching bolts
and allow the fluid to drain. Finally
remove all of the pan attaching bolts
except two at the front, to allow the
fluid to further drain. After the fluid
has drained, install two bolts on the
rear side of the pan to temporarily
hold it in place.
7.
Disconnect the drive shaft from
the rear axle flange and remove it
from the transmission. Install tool
T61L-7657-A in the rear of the exten-
sion housing to prevent the fluid from
leaking.
8. Disconnect the downshift rod
from the transmission downshift lever.
9. Disconnect the shift rod from the
manual lever. On a column shift, use
tool T67P-7341-A to remove the rod.
10.
Disconnect the speedometer
cable from the extension housing.
11.
Disconnect the rubber hose
from the vacuum diaphragm at the
rear of the transmission. Remove the
vacuum tube from the retaining clip at
the transmission.
12.
Disconnect the starter cable
from the terminal on the starter. Re-
move the starter attaching bolts and
remove it from the housing.
13.
Lift the fluid filler tube from
the transmission case.
14.
Remove the four converter-
to-flywheel attaching nuts.
15.
On a Mustang or Cougar, dis-
connect the complete exhaust system
and allow it to hang on the rear axle.
16.
Remove the two nuts that at-
tach the engine rear support to the
crossmember.
17.
Raise the transmission with a
jack just enough to remove the weight
from the crossmember.
18.
Remove the cotter pins from
the crossmember-to-frame side sup-procarmanuals.com
07-04-15
C-6
Automatic Transmission
07-04-15
port attaching nuts and remove the
nuts.
Lift the crossmember from the
frame side supports.
19.
Remove the bolts that attach
the engine rear support to the exten-
sion housing and remove the support.
20.
Lower the transmission, then
disconnect the fluid cooler lines from
the transmission case.
21.
Secure the transmission to the
jack with a chain.
22.
Remove the six bolts that at-
tach the converter housing to the cyl-
inder block.
23.
Move the jack rearward until
the transmission clears the engine,
then tip it forward to provide clear-
ance. Lower the transmission and re-
move it from under the vehicle.
24.
Remove the converter from the
transmission. Mount the transmission
in a holding fixture if repairs are nec-
essary.
INSTALLATION—FAIRLANE,
MONTEGO,
MUSTANG
AND COUGAR
1. Mount the transmission in a
transmission jack and secure it with a
safety chain.
2.
Install the converter on the front
pump.
3.
Rotate the flywheel so that the
drain plug holes are in a vertical posi-
tion. Rotate the converter so that the
drain plugs are in the same relative
position as the drain plug holes in the
flywheel.
4.
Roll the transmission into posi-
tion under the vehicle and raise it to
alignment with the engine. Move it
forward until the converter housing
contacts the cylinder block. Install
and torque the converter-to-cylinder
block attaching bolts.
5.
Remove the jack safety chain
from the transmission.
6. Connect the two fluid cooler
lines to the fittings in the transmission
case.
7.
Secure the engine rear support to
the extension housing with the attach-
ing bolts. Torque the bolts to specifi-
cation.
8. Position the crossmember on the
frame side supports and install and
tighten the attaching nuts to specifica-
tion. Install cotter Dins to retain the
nuts.
9. Remove the transmission jack
from under the vehicle. Install and
torque the engine rear support-
to-crossmember attaching nuts.
10.
Install the exhaust system on
Mustang and Cougar.
11.
Install the converter-to-flywheel
attaching nuts and torque them to
specifications. Tighten the drain plugs
to specification.
12.
Secure the converter drain plug
access cover to the lower end of the
converter housing with the attaching
bolts.
13.
Install a new O-ring on the
lower end of the fluid filler tube. Dip
the O-ring in clean automatic trans-
mission fluid and insert the filler tube
in the transmission case.
14.
Secure the starter to the con-
verter housing. Connect the cable to
the terminal on the starter.
15.
Connect the speedometer cable
to the extension housing.
16.
Connect the shift rod to the
manual lever at the transmission. On
a column shift, use tool T67P-7341-A
and install a new grommet in the
manual lever. Then, secure the manual
selector rod to the lever.
17.
Connect the downshift rod to
the lever on the transmission. Adjust
the rod.
18.
Remove the tool from the ex-
tension housing and install the drive
shaft.
19.
Lower the vehicle.
20.
Working from the engine com-
partment, secure the fluid filler tube
to the rear of the right cylinder head
with the attaching bolt.
21.
On Mustang and Cougar, con-
nect the neutral switch wires to the
harness. Secure the wires to the dash
with the retaining clip.
22.
Fill the transmission with the
specified lubricant as detailed in Part
7-1.
REMOVAL—THUNDERBIRD
1. Working from the engine com-
partment, remove the fluid filler tube
bracket attaching screw that secures it
to the rear of the right cylinder head.
Lift the tube and dipstick from the
transmission.
2.
Remove the starting motor upper
attaching bolt using a long extension.
3.
Remove the two converter hous-
ing upper attaching bolts.
4.
Raise the vehicle on a hoist or
stands.
5.
Remove the dust shield from the
front lower end of the converter hous-
ing.
6. Crank the engine until one of the
converter drain plugs is accessible.
Then, remove the plug.
7.
Crank the engine until the other
plug is at the bottom. Place a drain
pan to catch the fluid, then remove
the pan and allow the fluid to drain.
8. Remove the drive shaft.
9. Remove the frame side rail sup-
port brace attaching bolts and remove
the brace.
10.
After the fluid has been drained
from the converter, install the plug.
11.
Place the drain pan under the
transmission pan and loosen the at-
taching bolts and allow the fluid to
drain. Finally remove all of the pan
attaching bolts except two, to allow
the oil to further drain. After the fluid
has drained, install two bolts on the
opposite side of the pan to temporari-
ly hold it in place.
12.
Remove the converter-
to-flywheel attaching nuts.
13.
Disconnect the downshift link-
age from the transmission downshift
lever.
14.
Using tool T67P-7341-A, re-
move the selector rod from the manu-
al lever.
15.
Remove the two screws that at-
tach the shift rod bellcrank bracket to
the converter housing and remove the
bracket.
16.
Disconnect the vacuum dia-
phragm hose from the upper end of
the vacuum tube.
17.
Disconnect the speedometer
cable from the extension housing and
place it to one side.
18.
Remove the starting motor two
lower attaching bolts and place the
motor to one side.
19.
Disconnect the two oil cooler
lines from the right side of the trans-
mission.
20.
Disconnect the muffler inlet
pipes at the exhaust manifolds and
allow the pipes to hang.
21.
Remove the vibration absorber
from the extension housing.
22.
Remove the two engine rear
support-to-extension housing attaching
bolts.
23.
Place a transmission jack under
the transmission and raise it just
enough to remove the weight from the
support.
24.
Remove the two support attach-
ing bolts and remove the support.
25.
Lower the jack just enough to
remove the weight.
26.
Remove the four remaining
converter housing-to-cylinder block at-
taching bolts and the accelerator link-
age stop from the left side of the
housing.
27.
Carefully lower the transmis-
sion and remove it from under the ve-
hicle.
28.
Remove the converter and
mount the transmission in a holding
fixture.procarmanuals.com
07-04-17
C-6 Automatic Transmission
07-04-17
9. Raise the transmission and in-
stall the engine rear support and tor-
que the bolts to specification.
10.
Lower the transmission and re-
move the jack.
11.
Install the engine rear support-
to-extension housing attaching bolts.
12.
Install the drive shaft.
13.
Connect the speedometer cable
to the extension housing.
14.
Connect the muffler inlet pipes
to the exhaust manifolds.
15.
Position the starting motor on
the converter housing and secure it
with the attaching bolts. Connect the
cable to the terminal on the starter.
16.
Position the idler arm bracket
to the frame side rail and install the
attaching bolts.
17.
Install the torque converter-
to-flywheel attaching nuts and torque
them to specification.
18.
Install the converter housing
dust shield.
19.
Secure the frame side rail sup-
port brace with the attaching bolts
and lock washers. Torque the bolts to
specification.
20.
Connect the downshift rod to
the transmission downshift lever.
21.
Using Tool T67P-7341-A, in-
stall a new grommet in the manual
lever. Then, secure the manual selec-
tor rod to the lever.
22.
Connect the vacuum hose to the
vacuum diaphragm.
23.
Install the oil cooler line retain-
ing clip at the transmission support.
24.
Position the vibration absorber
to the transmission extension housing
and secure it with the three attaching
bolts.
25.
Lower the vehicle.
26.
Fill the transmission to the
proper level with the specified fluids.
27.
Adjust the manual and throttle
linkage as required.
REMOVAL-
LINCOLN CONTINENTAL
1.
Raise the hood and remove the
transmission dipstick.
2.
Raise the vehicle on a hoist. Re-
move the bolt that secures the trans-
mission filler tube to the cylinder
head.
3.
Remove the bolts that attach the
reinforcement plate at the rear of the
transmission oil pan and remove the
plate.
4.
Remove the three bolts that at-
tach the manual and downshift control
rod splash shield to the side rail and
remove the shield.
5.
Place a drain pan under the
transmission. Loosen all transmission
pan attaching bolts and allow the fluid
to drain. Remove the bolts from the
rear and both sides of the pan to
allow further drainage; then, finally
remove the pan. After all fluid has
been drained, install the pan using
four attaching bolts.
6. Remove the two bolts that attach
the cover to the lower end of the con-
verter housing.
7.
Remove the two front support
bracket bolts at the converter housing.
8. Remove the two drain plugs
from the converter and allow it to
drain.
9. Remove the four nuts that attach
the converter to the flywheel.
10.
Lift the fluid filler tube from
the transmission case.
11.
Remove the two idler arm
bracket bolts from the frame side rail
and allow the idler arm to hang free.
12.
Disconnect the starter cable
from the starter. Remove the starter
attaching bolts and remove the starter.
13.
Disconnect the oil cooler lines
from the transmission.
14.
Disconnect the vacuum hose
from the diaphragm.
15.
Loosen the parking brake ad-
justing nut at the equalizer and re-
move the retracting spring. Disconnect
the rear brake cables and remove the
equalizer from the bracket.
16.
Disconnect the speedometer
cable from the extension housing.
17.
Disconnect the drive shaft from
the transmission flange and position
the shaft out of the way.
18.
Disconnect the downshift rod
from the transmission downshift lever.
19.
Using tool T67P-7341-A, re-
move the manual selector rod from
the manual lever.
20.
Remove the lower bellcrank at-
taching bolts and remove the bell-
crank.
21.
Pry the upper bellcrank out of
the converter housing and allow it to
hang free.
22.
Remove the cooler lines from
the clip at the cylinder head.
23.
Remove the converter housing-
to-cylinder block lower attaching
bolts.
24.
Remove the two nuts that at-
tach the engine rear mounts to the
crossmember.
25.
Place a transmission jack under
the transmission and raise it just high
enough to remove the weight from the
crossmember.
26.
Remove the engine rear
support-to-extension housing attaching
bolts and remove the supports.
27.
Remove the crossmember-
to-frame attaching nuts and remove
the crossmember.
28.
Secure the transmission to the
jack with the safety chain. Lower the
transmission and remove the upper
converter housing-to-cylinder block at-
taching bolts.
29.
Move the transmission away
from the cylinder block.
30.
Carefully lower the transmis-
sion and remove it from under the ve-
hicle.
31.
Remove the converter and mount
the transmission in a holding fixture.
INSTALLATION-
LINCOLN CONTINENTAL
1.
Torque the two converter drain
plugs to specification.
2.
Install the converter on the sta-
tor support.
3.
Secure the transmission on a
transmission jack.
4.
Rotate the converter so that the
studs and drain plugs are in alignment
with those in the flywheel.
5.
Move the transmission toward the
cylinder block until they contact each
other. Install and torque the attaching
bolts to specification.
6. Secure the converter to the fly-
wheel with the four attaching nuts.
Torque the nuts to specification.
7.
Secure the converter access cover
to the converter housing with the at-
taching bolts.
8. Secure the two front support
brackets to the converter housing with
the attaching bolts.
9. Raise the transmission high en-
ough to position the crossmember. In-
stall the bolts, but do not tighten at
this time.
10.
Secure the engine rear support
to the extension housing and torque
the bolts to specification. At this time,
install and torque the crossmember-
to-frame attaching nuts to specifica-
tion.
11.
Lower the transmission and in-
stall the engine rear support-
to-crossmember attaching nuts and
plates.
Torque the •"its to specifica-
tion. Remove the transmission jack.
12.
Install the upper bellcrank in
the left side of the converter housing.
13.
Position the lower bellcrank to
the transmission and floor pan and se-
cure it with the two attaching bolts.
14.
Connect the downshift rod to
transmission downshift lever.
15.
Using tool T67P-7341-A, install
a new grommet in the manual lever.
Then, secure the manual selector rod
to the lever.procarmanuals.com