BRAKES
191
2
Disconnect
the
front
brake
hose
from
the
brake
tube
See
Figure
8
and
plug
the
brake
hne
to
avoid
flwd
loss
3
Screw
out
the
bolts
fixing
the
calJper
to
the
knuckle
flange
and
remove
the
calJper
assembly
as
shown
m
Figure
9
4
Remove
the
spmdle
nut
and
the
dISC
hub
Separate
the
rotor
from
the
hub
assembly
See
Figure
10
Front
Disc
Brake
Disassembly
Figure
11
next
page
IS
an
exploded
diagram
of
the
front
disc
brake
assembly
Refer
to
figure
and
follow
the
followmg
procedures
I
Remove
the
antI
rattle
clip
from
the
calJper
plate
and
remove
the
brake
pads
4
2
Remove
the
tension
spnngs
and
pull
the
cyhnder
out
of
the
caliper
plate
3
Remove
the
piston
by
applymg
air
or
hy
draulJc
pressure
to
the
flwd
mlet
hole
Remove
the
rubber
seal
from
the
groove
on
the
cyhnder
Remove
the
retamer
and
Wiper
seal
The
pISton
can
now
be
removed
Front
Disc
Brake
Inspection
and
Repair
I
Check
the
cyhnder
assembly
for
leakage
and
damage
Replace
If
defects
or
damage
are
apparent
2
Check
the
disc
brake
pads
for
wear
and
cracks
Replace
all
pads
If
It
IS
necessary
to
replace
any
fi
3
Check
the
caliper
for
damage
Replace
as
reqUIred
4
Check
the
rotor
for
scratches
sconng
and
general
conditIon
The
rotor
can
be
resurfaced
If
defects
are
found
Standard
rotor
thiCknesS
IS
o
0394
m
IOmm
The
hm1t
of
reconditIOning
thickness
IS
0
331
m
8
4mm
Replace
rotors
If
recondltIomng
limits
have
been
reached
5
Check
the
rotor
for
TWlout
usmg
a
dial
gauge
as
shown
m
Figure
12
Rnnout
ot
the
rotor
should
be
less
than
0
0024
m
0
06DlIll