1967 CHEVROLET CAMARO service

HEATER AND AIR CONDITIONING 1A-4

CHEVROLET SHOWN AS

TYPICAL OF CHEVROLET

AND CHEVELLE

CHEVROLET

WITH CONSOLE

ONLY

THESE USED ON

CHEVROLET ONLY

Fig. 5— Heater Blower and
Air
Inlet (Chevrolet, Chevelle, Camaro)

Core

Replacement

1.
Drain radiator.

2.
Remove the heater hoses at their connections beside

the air inlet assembly.

NOTE:
The hose from the
water,
pump
must go

to the top heater core pipe; the other hose runs

from the thermostat housing to the lower core

pipe. (See Figure 8)

3.
Remove the bowden cables (except the Chevrolet

defroster cable) and all electrical connectors from

the heater and defroster assembly.

4.
On the engine side of the dash, remove the nuts from

the core case studs coming through from the inside

of the car.

5. Inside the vehicle, remove the case to firewall

mounting screws and pull the entire heater and de-

froster assembly from the firewall (remove the
Chevrolet defroster cable at this time) then remove

the assembly from the vehicle and set on a bench.

6. Remove the core assembly retaining springs and

remove the core.

7. Install the replacement core.

NOTE:
Be sure the core to case sealer is

intact before replacing core. Replace with new

sealer if necessary.

8. Replace the core and core retaining springs.

9. Within the vehicle (after attaching the Chevrolet

defroster cable) insert the five studs on the heater

and defroster assembly through the holes in the

cowl and blower and air inlet assembly. Replace the

case to firewall mounting screws and (on the engine

side) the five stud nuts.

10.
Replace the remaining bowden cables and electrical

connectors.

11.
Replace heater hoses, being careful to reinstall

CHEVROLET CHASSIS SERVICE MANUAL

HEATER AND AIR CONDITIONING 1A-5

them in their proper location. (See Figure 8)

12.
Refill radiator.

Defroster Duct

Figure 9 illustrates the defroster duct installation

on Chevrolet, Chevelle and Camaro vehicles.

Bowden Cobles

Bowden cable attachment should be made in the fol-

lowing manner:

1.
With the cables attached to the control assembly

and levers, move the levers to their fully left or

closed position.

2.
Attach cable wires to the heater valve levers and

tighten cable attaching bracket screws.

3.
Check for proper cable operation and readjust as

necessary.

Control Panel

Control panel installation is shown in Figures 10, 11,

and 12.

Fan Switch

Replacement

1.
Remove control assembly-to-instrument panel re-

inforcement attaching screws and push the control

assembly toward the front of the vehicle and down.

2.
Remove the two switch attaching screws and the

electrical connector.

3.
Replace switch, screws, and electrical connector.

4.
Place control assembly into instrument panel and

replace attaching screws.

Resistor

The resistor assembly is attached to the heater dis-

tributor assembly. It should "be replaced if low or

medium blower speed is inoperative. Remove the glove

box for access to the unit.
HEATER HOUSING

LOWER RIGHT HAND

RETAINER NUT

Fig.
6—Air Distributor Duct (Camaro)
Fig.
7—Access to Blower and Housing (Chevelle)

CHEVY II

Heater Assembly

Removal (Fig. 13)

1.
Drain radiator.

2.
From within engine compartment;

a. Remove heater hoses from heater inlet and outlet

connections.

b.
Remove three nuts around blower motor attaching

heater assembly to dash panel.

3.
From within vehicle:

a. Remove glove box and glove box door.

b.
Remove screw attaching distributor bracket to

dash.

c. Remove the screw attaching case bracket to the

adapter assembly bracket.

d. Carefully detach heater assembly from dash panel

and adapter assembly and lower it toward floor of

vehicle.

e. Disconnect all bowden cable connections, the

wiring connector and the defroster hoses.

4.
Remove the heater assembly from the vehicle.

Core Replacement

1.
'With the heater assembly removed from the vehicle,

remove the screws attaching the core cover to the

heater assembly.

2.
Remove the core mounting screws and remove the

core from the assembly.

3.
Replace with a new core and replace the core cover.

Installation

1.
Be sure the adapter seal and blower motor seal are

in place and set into place beneath the instrument

panel.

CHEVROLET CHASSIS SERVICE MANUAL

HEATER AND AIR CONDITIONING 1A-6

CHEVROLET SHOWN AS TYPICAL

Fig.
8—Heater Hose Routing (Chevrolet Shown as Typical)

cables, defroster hoses and the

place and install all at-

4.

5.

6.
Attach all bowden

wiring connector.

Set heater assembly into

taching nuts and screws.

Attach inlet and outlet hoses.

Replace glove box and glove box door.

Refill cooling system.

Defroster Duct

Installation of the defroster duct as used in Chevy H

vehicles is illustrated in Figure 14.

Blower Motor

Replacement

1.
Remove the heater assembly from the firewall.

Remove the five screws attaching the motor and

blower to the heater assembly.

2.
Remove the retainer attaching blower to the motor

shaft.

3.
Replace blower on new motor assembly, balance and

reinstall into heater assembly.

Fan Control

Replacement

1.
Remove the screws at the dash lower edge which

retain the control assembly and lower the assembly.

2.
Disconnect the blower harness connector and remove

the switch retaining screws and switch.

3.
Install the replacement switch with the nylon bearing

inserted into the AIR - FAN lever slot.

4.
Connect the blower harness connector and remount

the control assembly in the dash.
CORVETTE

Blower Assembly

Removal

1.
Remove the radiator supply tank from its retaining

straps and move it out of the way, then disconnect

the battery positive cable.

NOTE:
It is not necessary to drain the radiator.

2.
Remove the connectors from the blower motor.

3.
Scribe or chalk a mark on the blower motor mount-

ing plate and blower assembly.

4.
Remove the five screws retaining the blower mount-

ing plate to the blower inlet assembly.

Withdraw the blower assembly from the inlet

5.

assembly.

Disassembly

Remove the blower wheel from the motor by removing

the nut and tapping the motor shaft with a soft hammer.

Installation

1.
Assemble the blower to motor and using the scribe

mark, properly position the blower assembly on the

inlet assembly and install the five screws.

2.
Replace the electrical connectors on the blower

motor.

3.
Replace the radiator supply tank and the battery

positive cable.

Blower and Air Inlet Assembly

Removal

1.
Drain the radiator.

2.
Remove the radiator supply tank from its retaining

straps and swing it out of the way.

3.
Remove the battery.

CHEVROLET CHASSIS SERVICE MANUAL

HEATER AND AIR CONDITIONING 1A-7

Fig.
10—Control Assembly (Chevrolet)

6. Remove the seven stud nuts attaching the blower

and air inlet assembly to the dash panel.

7.
Remove the blower and air inlet assembly from

beneath the fender.

8. The blower assembly may be removed and dis-

assembled as described under "Blower Assembly"

above.

Installation

1.
With the blower and air inlet assembly in place,

install the seven attaching stud nuts.

2.
Replace the blower motor electrical connectors.

Fig.
9—Defroster Duct (Chevrolet, Chevell^, Camaro)

4.
Disconnect the blower motor electrical connectors.

5.
Remove the water hoses from the heater core inlet

and outlet connections.
\

N

^
1

Fig.
11-Controi Assembly (Chevelle)

CHEVROLET CHASSIS SERVICE MANUAL

HEATER AND AIR CONDITIONING 1A-8

Fig.
12—Control Assembly (Camaro)

3.
Replace the battery and radiator supply tank.

4.
Replace each heater hose to its proper core

connection.

5. Refill the radiator.
Defroster Duct

Figure 19 illustrates the installation of the Corvette

defroster duct.

Fig.
13—Chevy II Heater Components Removal
Fig.
U-Defroster Duct (Chevy 11)

CHEVROLET CHASSIS SERVICE MANUAL

HEATER AND AIR CONDITIONING 1A-9

Fig.
15-Heater Control Assembly and Cables (Chevy II)

Resistor Removal

Two screws attach the resistor to the rear side of

the heater assembly.

Heater Assembly

Removal

1.
Drain the radiator.

2.
Remove the radiator supply tank from its support
Fig.
16—Heater Hose Routing (Chevy II)

straps and move it out of the way.

3.
Remove the battery.

4.
Remove the water supply hoses from the core

connections.

5. Remove the blower and air inlet assembly as de-

scribed above.

6. Remove the glove compartment and the panel on

either side of the instrument panel console as out-

lined in the Body Section of this manual.

Fig.
17—Corvette Heater and Blower Inlet Assembly

CHEVROLET CHASSIS SERVICE MANUAL

HEATER AND AIR CONDITIONING 1A-10

PLATE RETAINERS

CORE BRACKET SCREWS

Fig.
18—Corvette Heater Core Removal

7. Place a protective covering (waterproof if possible)

over the carpeting under the heater.

8. Remove the two bowden cables from the instrument

panel and disconnect the wiring connectors from the

blower switch and from the resistor.

9. Carefully work the heater assembly out from beneath

the dash.

Core Removal

1.
Remove the heater assembly as described above.
2.
Remove the sheet metal nuts which retain the core

mounting plate to the core housing.

3.
Remove the screws attaching the core brackets to

the core mounting plate and separate the core and

plate. .

Installation

1.
Assemble the core to plate with non-hardening

sealer. Attach the core mounting screws.

2.
Attach the core and plate assembly to the case with

the two sheet metal nuts. The assembly is ready for

installation as described below.

Heater Assembly Installation

1.
Carefully position the heater assembly in place on

inner surface of dash panel, then install the blower

and air inlet assembly on heater studs extending

through to the engine side of the panel. Attach the

seven stud nuts.

2.
Install electrical connectors to the blower switch and

resistor and reinstall the bowden cables to the

instrument panel.

3.
Replace the blower electrical connectors.

4.
Replace the heater hoses. (See Figure 20)

5. Replace the battery and the radiator supply tank.

6. Refill the radiator and check for leakage.

7. Check heater operation and make control adjustments

as necessary.

8. Replace the console panels and the glove

compartment.

CHEVROLET CHASSIS SERVICE MANUAL

HEATER AND AIR CONDITIONING 1A-11

Fig.
19—Heater and Defroster Cables (Corvette)

CHEVROLET CHASSIS SERVICE MANUAL