Page 121 of 198
9-8
9
15*Wheels • Check balance, runout and for damage.
• Replace if necessary. √√√√
16 *Wheel bearings • Check bearing assemblies for loose-
ness/damage.
• Replace if damaged. √√√√
17 *Front and rear
suspension • Check operation and for oil leakage.
• Correct if necessary.
√√
18 *Steering system • Check operation and for looseness. Replace
if damaged.
• Check toe-in. Adjust if necessary. √√√√√
19 *Stabilizer bushes • Check for cracks or other damage, and re-
place if necessary. √√√
20 *Upper and lower
arm pivots
• Lubricate with lithium-soap-based grease.
√√√
21 *Rear knuckle up-
per and lower piv-
ots • Lubricate with lithium-soap-based grease.
√√√
22 *Drive shaft uni-
versal joint • Lubricate with lithium-soap-based grease.
√√√
NO. ITEM ROUTINE
INITIAL EVERY
Whichev- er comes first month 1 3 6 6 12
km
(mi) 240
(150) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320UB5J7BE0.book Page 8 Tuesday, June 18, 2019 10:07 AM
Page 122 of 198
9-9
9
EBU35070TIPInspect and service the vehicle more frequently if you drive aggressively or in severe conditions
such as rain, mud, sand or unusually dusty areas.
Service the clutch system in similar fashion and at similar intervals to the brake system.
The service items contained herein should not be considered exhaustive, therefore:
• have your YXZ1000R checked and serviced by your Yamaha dealer at regular intervals.
• replace any damaged or visibly worn part immediately. 23 *Engine mount • Check for cracks or damage.
• Check bolt tightness. √√√
24 *Front and rear
axle boots • Check for cracks or other damage, and re-
place if necessary. √√
25 *Fittings and fas-
teners • Check all chassis fittings and fasteners.
• Correct if necessary.
√√√√√
NO. ITEM ROUTINE
INITIAL EVERY
Whichev- er comes first month136612
km
(mi) 240
(150) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320UB5J7BE0.book Page 9 Tuesday, June 18, 2019 10:07 AM
Page 123 of 198
9-10
9
EBU35080HoodTo remove
Remove the bolts, and then pull the hood off
as shown.
To install
Place the hood in the original position, and
then install the bolts.
EBU38590PanelsThe panels shown need to be removed to
perform some of the maintenance jobs de-
scribed in this chapter. Refer to this section
each time a panel needs to be removed and
installed.
1. Hood
2. Bolt
2
1
2
UB5J7BE0.book Page 10 Tuesday, June 18, 2019 10:07 AM
Page 124 of 198
9-11
9
Panel A
To remove the panelRemove the panel by pulling it up as shown.
To install the panelPlace the panel in the original position.
1. Panel A
2. Panel B
1. Panel C
2. Panel D
1
2
1
2
1. Panel A
2. Projection
1
2
2
UB5J7BE0.book Page 11 Tuesday, June 18, 2019 10:07 AM
Page 125 of 198
9-12
9
Panel B
To remove the panel1. Remove the hood. (See page 9-10.)
2. Remove panel A.
3. Remove the top cover by removing thequick fastener screw and the bolts. 4. Remove the passenger seat cushion.
(See page 5-21.)
5. Remove the passenger seat by removing the bolts.
1. Top cover
2. Bolt
3. Quick fastener screw
2
3
1
UB5J7BE0.book Page 12 Tuesday, June 18, 2019 10:07 AM
Page 126 of 198
9-13
9
6. Remove the quick fastener screws andthe bolts, and then pull the panel off as
shown. To install the panel
1. Place the panel in the original position,
and then install the bolts and the quick
fastener screws.
1. Passenger seat
2. Bolt
3. Seat belt
1
3
2
2
1. Panel B
2. Quick fastener screw
3. Bolt
1
2
2
3
2
3
3
UB5J7BE0.book Page 13 Tuesday, June 18, 2019 10:07 AM
Page 127 of 198
9-14
9
2. Install the passenger seat by installing thebolts, and then tighten them to the spec-
ified torque.TIPMake sure that the seat frame is properly
secured.
Place the passenger seat belt in the original
position.
3. Install the passenger seat cushion.
4. Install the top cover by installing the bolts
and quick fastener screw.
5. Install panel A and the hood.
Panels C and D
To remove a panel1. Pull the tab on the panel lock up, and then turn the panel lock 1/4 turn clock-
wise.
1. Panel BTightening torque:Passenger seat bolt:32 N·m (3.2 kgf·m, 24 lb·ft)
1
UB5J7BE0.book Page 14 Tuesday, June 18, 2019 10:07 AM
Page 128 of 198
9-15
9
2. Remove the panel as shown.
1. Panel C
2. Panel D
3. Tab
1. Tab
2. Panel lock
1
3
2
3
1
2
1. Panel C
1. Panel D
1
1
UB5J7BE0.book Page 15 Tuesday, June 18, 2019 10:07 AM