Page 393 of 568

SERVICING AND MAINTENANCE391
MAINTENANCE PLAN — CUMMINS DIESEL ENGINE
Mileage or time passed
(whichever comes first):
7,500
15,000
22,500
30,000
37,500
45,000
52,500
60,000
67,500
75,000
82,500
90,000
97,500
105,000
112,500
120,000
127,500
135,000
142,500
150,000
Or Months:6
12
18
24
30
36
42
48
54
60
66
72
78
84
90
96
102
108
114
120
Or Kilometers:
12,000
24,000
36,000
48,000
60,000
72,000
84,000
96,000
108,000
120,000
132,000
144,000
156,000
168,000
180,000
192,000
204,000
216,000
228,000
240,000
Change engine oil every
15,000 miles (24,000 km) or
12 months or 500 Hours or sooner
if prompted by the oil change
indicator system, whichever comes
first.
1
X X X X X X X X X X
Additional Inspections
Check the Diesel Exhaust Fluid
(DEF) tank, refill if necessary. X X X X X X X X X X X X X X X X X X X X
Rotate the tires. X X X X X X X X X X X X X
X X X X X X X
In s
pect front end, and lubricate — If
equipped with serviceable fittings. X X X X X X X X X X X X X X X X X X X X
Inspect engine air filter, replace if
necessary.
2X X X X X X X X X X
Inspect the CV/Universal joints. X X X X X X X X X X X X X X X X X X X X
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392SERVICING AND MAINTENANCE
Inspect the front suspension, tie rod
ends and boot seals for cracks or
leaks and all parts for damage,
wear, improper looseness or end
play; replace if necessary. X X X X X X X X X X
Inspect the brake linings. XXXXXX
Inspect and adjust parking brake. XXXXXX
Inspect drive belt; replace as
necessary. X
XXXXX
Inspect wheel bearings. XXXX X
Additional Maintenance
Replace cabin air filter. XXXXXX
Replace engine fuel filter element. X X X X X X X X X X
Replace chassis mounted fuel filter
element. X X X X X X X X X X
Mileage or time passed
(whichever comes first):
7,500
15,000
22,500
30,000
37,500
45,000
52,500
60,000
67,500
75,000
82,500
90,000
97,500
105,000
112,500
120,000
127,500
135,000
142,500
150,000
Or Months:6
12
18
24
30
36
42
48
54
60
66
72
78
84
90
96
102
108
114
120
Or Kilometers:
12,000
24,000
36,000
48,000
60,000
72,000
84,000
96,000
108,000
120,000
132,000
144,000
156,000
168,000
180,000
192,000
204,000
216,000
228,000
240,000
20_DJD2_OM_EN_USC_t.book Page 392
Page 395 of 568
SERVICING AND MAINTENANCE393
Inspect the front and rear axle
surfaces. If gear oil leakage is
suspected, check the fluid level. If
using your vehicle for police, taxi,
fleet, off-road or frequent trailer
towing change the axle fluid.
3
Inspect the transfer case fluid (4x4),
change for any of the following:
police, taxi, fleet, or frequent trailer
towing. X
XXX X
Change the transfer case fluid
(4x4). X
X
Mileage or time passed
(whichever comes first):
7,500
15,000
22,500
30,000
37,500
45,000
52,500
60,000
67,500
75,000
82,500
90,000
97,500
105,000
112,500
120,000
127,500
135,000
142,500
150,000
Or Months:6
12
18
24
30
36
42
48
54
60
66
72
78
84
90
96
102
108
114
120
Or Kilometers:
12,000
24,000
36,000
48,000
60,000
72,000
84,000
96,000
108,000
120,000
132,000
144,000
156,000
168,000
180,000
192,000
204,000
216,000
228,000
240,000
7
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394SERVICING AND MAINTENANCE
Change automatic transmission fluid
(AISIN (AS69RC) transmission only).
X
XXX
Change automatic transmission
fluid and sump filter (AISIN
(AS69RC) transmission only). X
X
Change automatic transmission
fluid and filter(s) if using your
vehicle for any of the following:
police, fleet, or frequent trailer
towing (68RFE transmission only). X
X
Change automatic transmission
fluid and filter(s). X
Replace Crankcase Ventilation Filter
(CCV). X
X
Mileage or time passed
(whichever comes first):
7,500
15,000
22,500
30,000
37,500
45,000
52,500
60,000
67,500
75,000
82,500
90,000
97,500
105,000
112,500
120,000
127,500
135,000
142,500
150,000
Or Months:6
12
18
24
30
36
42
48
54
60
66
72
78
84
90
96
102
108
114
120
Or Kilometers:
12,000
24,000
36,000
48,000
60,000
72,000
84,000
96,000
108,000
120,000
132,000
144,000
156,000
168,000
180,000
192,000
204,000
216,000
228,000
240,000
20_DJD2_OM_EN_USC_t.book Page 394
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SERVICING AND MAINTENANCE395
Inspection and service should also be performed anytime a malfunction is observed or suspected. Retain all receipts.
Flush and replace power steering
fluid. X
Flush and replace engine coolant.
*** X
1. Under no circumstances should oil change intervals exceed 15,000 miles (24,000 km) or 12 months or 500 Hours, whichever comes first.
2. Under no circumstances should the air cleaner filter element exceed 30,000 miles (48,000 km) or 24 months, whichever comes first.
3. Inspect the front and rear axle surfaces every 20,000 miles (32,000 km). If gear oil leakage is suspected, check the fluid level. If using your vehicle for police, taxi, fleet, off-road or
frequent trailer towing change the axle fluid every 20,000 miles (32,000 km).
Mileage or time passed
(whichever comes first):
7,500
15,000
22,500
30,000
37,500
45,000
52,500
60,000
67,500
75,000
82,500
90,000
97,500
105,000
112,500
120,000
127,500
135,000
142,500
150,000
Or Months:6
12
18
24
30
36
42
48
54
60
66
72
78
84
90
96
102
108
114
120
Or Kilometers:
12,000
24,000
36,000
48,000
60,000
72,000
84,000
96,000
108,000
120,000
132,000
144,000
156,000
168,000
180,000
192,000
204,000
216,000
228,000
240,000
WARNING!
You can be badly injured working on or around a motor vehicle. Do only service work for which you have the knowledge and the right equipment.
If you have any doubt about your ability to perform a service job, take your vehicle to a competent mechanic.
Failure to properly inspect and maintain your vehicle could result in a component malfunction and effect vehicle handling and performance. This
could cause an accident.
CAUTION!
***The manufacturer highly recommends that all cooling system service, maintenance, and repairs be performed by your local authorized dealer.
7
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Page 398 of 568
396SERVICING AND MAINTENANCE
ENGINE COMPARTMENT
6.4L ENGINE
1 — Engine Coolant Pressure Cap 6 — Battery
2 — Engine Coolant Reservoir 7 — Washer Fluid Reservoir Cap
3 — Engine Oil Fill 8 — Power Distribution Center (Fuses)
4 — Engine Oil Dipstick 9 — Power Steering Fluid Reservoir Cap
5 — Brake Fluid Reservoir Cap 10 — Air Cleaner Filter
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SERVICING AND MAINTENANCE397
6.7L DIESEL ENGINE — SIX-SPEED 68RFE
1 — Battery 7 — Brake Fluid Reservoir Cap
2 — Engine Coolant Reservoir Cap 8 — Battery
3 — Engine Coolant Pressure Reservoir 9 — Power Distribution Center (Fuses)
4 — Automatic Transmission Dipstick 10 — Washer Fluid Reservoir Cap
5 — Engine Oil Fill 11 — Power Steering Fluid Reservoir Cap
6 — Engine Oil Dipstick 12 — Air Cleaner Filter
7
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398SERVICING AND MAINTENANCE
6.7L DIESEL ENGINE — SIX-SPEED AISIN (AS69RC HD)
1 — Battery 7 — Brake Fluid Reservoir Cap
2 — Engine Coolant Reservoir Cap 8 — Battery
3 — Engine Coolant Pressure Reservoir 9 — Power Distribution Center (Fuses)
4 — Engine Oil Fill 10 — Washer Fluid Reservoir Cap
5 — Engine Oil Dipstick 11 — Power Steering Fluid Reservoir Cap
6 — Automatic Transmission Dipstick 12 — Air Cleaner Filter
20_DJD2_OM_EN_USC_t.book Page 398