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SERVICING AND MAINTENANCE 503
Heavy Duty Use Of The Vehicle
Change engine oil at 4,000 miles (6,500 km) or 350 hours ofengine run time if the vehicle is operated in a dusty and off
road environment or is operated predominately at idle or
only very low engine RPM’s. This type of vehicle use is
considered Severe Duty.
WARNING!
• You can be badly injured working on or around a motor vehicle. Do only service work for which you have the
knowledge and the right equipment. If you have any
doubt about your ability to perform a service job, take
your vehicle to a competent mechanic.
• Failure to properly inspect and maintain your vehicle could result in a component malfunction and effect
vehicle handling and performance. This could cause an
accident.
7
Page 506 of 696
504 SERVICING AND MAINTENANCE
ENGINE COMPARTMENT
6.4L Engine
1 — Engine Coolant Pressure Cap6 — Battery
2 — Engine Coolant Reservoir 7 — Distribution Center (Fuses)
3 — Engine Oil Fill 8 — Washer Fluid Reservoir
4 — Engine Oil Dipstick 9 — Power Steering Fluid Reservoir
5 — Brake Fluid Reservoir 10 — Air Cleaner Filter
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SERVICING AND MAINTENANCE 505
Checking Oil Level — Gas Engine
To assure proper lubrication of your vehicle's engine, the
engine oil must be maintained at the correct level. Check the
oil level at regular intervals, such as every fuel stop. The best
time to check the engine oil level is about five minutes after
a fully warmed up engine is shut off.
Checking the oil while the vehicle is on level ground will
improve the accuracy of the oil level readings. Always main-
tain the oil level within the SAFE zone on the dipstick.
Adding one quart of oil when the reading is at the bottom of
the SAFE zone will result in a reading at the top of the safe
zone on these engines.
Adding Washer Fluid
The fluid reservoir is located under the hood and should be
checked for fluid level at regular intervals. Fill the reservoir
with windshield washer solvent only (not radiator anti -
freeze). When refilling the washer fluid reservoir, take some washer fluid and apply it to a cloth or towel and wipe the
wiper blades clean. This will help blade performance.
To prevent freeze-up of your windshield washer system in
cold weather, select a solution or mixture that meets or
exceeds the temperature range of your climate. This rating
information can be found on most washer fluid containers.
After the engine has warmed up, operate the defroster for a
few minutes to reduce the possibility of smearing or freezing
the fluid on the cold windshield. Windshield washer solu-
tion used with water as directed on the container, aids
cleaning action, reduces the freezing point to avoid line clog
-
ging, and is not harmful to paint or trim.
CAUTION!
Overfilling or underfilling will cause oil aeration or loss
of oil pressure. This could damage your engine.
WARNING!
Commercially available windshield washer solvents are
flammable. They could ignite and burn you. Care must
be exercised when filling or working around the washer
solution.
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506 SERVICING AND MAINTENANCE
Maintenance-Free Battery
Your vehicle is equipped with a maintenance-free battery.
You will never have to add water, nor is periodic mainte-
nance required.
DEALER SERVICE
An authorized dealer has the qualified service personnel,
special tools, and equipment to perform all service opera -
tions in an expert manner. Service Manuals are available
which include detailed service information for your vehicle.
Refer to these Service Manuals before attempting any proce -
dure yourself.
NOTE:
Intentional tampering with emissions control systems may
void your warranty and could result in civil penalties being
assessed against you.
WARNING!
• Battery fluid is a corrosive acid solution and can burn or even blind you. Do not allow battery fluid to contact
your eyes, skin, or clothing. Do not lean over a battery
when attaching clamps. If acid splashes in eyes or on
skin, flush the area immediately with large amounts of
water. Refer to “Jump Starting Procedure” in “In Case
Of Emergency” for further information.
• Battery gas is flammable and explosive. Keep flame or sparks away from the battery. Do not use a booster
battery or any other booster source with an output
greater than 12 Volts. Do not allow cable clamps to
touch each other.
• Battery posts, terminals, and related accessories contain lead and lead compounds. Wash hands after handling.
CAUTION!
• It is essential when replacing the cables on the battery that the positive cable is attached to the positive post and the
negative cable is attached to the negative post. Battery
posts are marked positive (+) and negative (-) and are iden -
tified on the battery case. Cable clamps should be tight on
the terminal posts and free of corrosion.
• If a “fast charger” is used while the battery is in the vehicle, disconnect both vehicle battery cables before
connecting the charger to the battery. Do not use a “fast
charger” to provide starting voltage.
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SERVICING AND MAINTENANCE 507
Engine Oil — Gas Engine
Change Engine Oil
The oil change indicator system will remind you that it is
time to take your vehicle in for scheduled maintenance. Refer
to the “Maintenance Plan” for further information.
NOTE:
Under no circumstances should oil change intervals exceed
8,000 miles (13,000 km), twelve months or 350 hours of
engine run time, whichever comes first. The 350 hours of
engine run or idle time is generally only a concern for fleet
customers.Engine Oil Selection — 6.4L
For best performance and maximum protection under all
types of operating conditions, the manufacturer only recom
-
mends engine oils that are API Certified and meet the
requirements of FCA Material Standard MS-12633.
American Petroleum Institute (API) Engine Oil
Identification Symbol
This symbol means that the oil has been certified by
the American Petroleum Institute (API). The manu -
facturer only recommends API Certified engine oils.
This symbol certifies 0W-20, 5W-20, 0W-30, 5W-30 and
10W-30 engine oils.
WARNING!
You can be badly injured working on or around a motor
vehicle. Only do service work for which you have the
knowledge and the proper equipment. If you have any
doubt about your ability to perform a service job, take
your vehicle to a competent mechanic.
CAUTION!
Do not use chemical flushes in your engine oil as the
chemicals can damage your engine. Such damage is not
covered by the New Vehicle Limited Warranty.7
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508 SERVICING AND MAINTENANCE
Engine Oil Viscosity (SAE Grade) — 6.4L Engine
Use Mopar SAE 0W-40 engine oil approved to FCA Material
Standard MS-12633 such as Pennzoil Ultra equivalent is
recommended for all operating temperatures.
The engine oil filler cap also shows the recommended engine
oil viscosity for your engine. For information on engine oil
filler cap location, refer to the “Engine Compartment” illus-
tration in this section.
Lubricants which do not have both the engine oil certifica -
tion mark and the correct SAE viscosity grade number
should not be used.
Synthetic Engine Oils
You may use synthetic engine oils provided the recom -
mended oil quality requirements are met, and the recom -
mended maintenance intervals for oil and filter changes are
followed.
Synthetic engine oils which do not have both the engine oil
certification mark and the correct SAE viscosity grade
number should not be used. Materials Added To Engine Oil
The manufacturer strongly recommends against the addi
-
tion of any additives (other than leak detection dyes) to the
engine oil. Engine oil is an engineered product and its perfor -
mance may be impaired by supplemental additives.
Disposing Of Used Engine Oil And Oil Filters
Care should be taken in disposing of used engine oil and oil
filters from your vehicle. Used oil and oil filters, indiscrimi -
nately discarded, can present a problem to the environment.
Contact an authorized dealer, service station or govern -
mental agency for advice on how and where used oil and oil
filters can be safely discarded in your area.
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SERVICING AND MAINTENANCE 509
Engine Oil Filter
The engine oil filter should be replaced with a new filter at
every engine oil change.
Engine Oil Filter Selection
This manufacturer's engines have a full-flow type disposable
oil filter. Use a filter of this type for replacement. The quality
of replacement filters varies considerably. Only high quality
filters should be used to assure most efficient service. Mopar
engine oil filters are high quality oil filters and are recom-
mended.
Engine Air Cleaner Filter
Refer to the “Maintenance Plan” in this section for the proper
maintenance intervals.
NOTE:
Be sure to follow the “Severe Duty Conditions” maintenance
interval if applicable. Engine Air Cleaner Filter Selection
The quality of replacement engine air cleaner filters varies
considerably. Only high quality filters should be used to
assure most efficient service. Mopar engine air cleaner filters
are a high quality filter and are recommended.
WARNING!
The air induction system (air cleaner, hoses, etc.) can
provide a measure of protection in the case of engine
backfire. Do not remove the air induction system (air
cleaner, hoses, etc.) unless such removal is necessary for
repair or maintenance. Make sure that no one is near the
engine compartment before starting the vehicle with the
air induction system (air cleaner, hoses, etc.) removed.
Failure to do so can result in serious personal injury.
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Page 512 of 696
510 SERVICING AND MAINTENANCE
Engine Air Cleaner Filter Inspection And Replacement
Inspect engine air cleaner filter for dirt and or debris, if you
find evidence of either dirt or debris you should change your
air cleaner filter.
Engine Air Cleaner Filter Removal
1. With suitable tool fully loosen (six) fasteners on aircleaner filter.
Air Cleaner Filter 2. Lift the air cleaner cover to access the air cleaner filter.
3. Remove the air cleaner filter element from the housing
assembly.
Open Air Cleaner Filter Assembly
1 — Fasteners
2 — Air Hose Clamp
3 — Air Cleaner Cover
1 — Air Cleaner Cover
2 — Air Cleaner Filter