Page 105 of 132
8-23
8
Rear brake
To check rear brake shoe wear, check the position
of the adjusting nut. If the nut is more than 18 mm
(0.71 in) from the end of the bolt, the brake shoes
need to be replaced.
EBU24332Adjusting the front brake lever free
playThe front brake lever free play must be checked
and, if necessary, adjusted at the intervals speci-
fied in the periodic maintenance and lubrication
chart.
The brake lever free play should measure 9.3–13.3
mm (0.37–0.52 in) as shown. If the free play is in-
correct, adjust it as follows.
1. Upper adjusting bolt
2. Lower adjusting bolt
3. No more than 12 mm (0.47 in)
3
2 1
1. Rear brake lever free play adjusting nut
2. Bolt
3. No more than 18 mm (0.71 in)
1
2
3
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Page 106 of 132
8-24
81. Loosen the upper locknut and fully turn in the
upper adjusting bolt.
2. Loosen the lower locknut.
3. Turn the lower adjusting bolt in direction (a) to increase the lever free play, and in direction
(b) to decrease it. 4. Tighten the lower locknut.
5. While applying the front brake, turn out the
upper adjusting bolt until the upper and lower
cable lengths are equal. The cable joint will
become vertical.
1. Front brake lever free play
1
1. Upper locknut
2. Upper adjusting bolt
3. Lower locknut
4. Lower adjusting bolt
12
4
3 (a)
(b)
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Page 107 of 132
8-25
8
6. Tighten the upper locknut.
TIPAfter adjusting the brake lever free play, check the
front brake shoes for wear. EBU33782Adjusting the rear brake lever free playThe rear brake lever free play must be checked
and, if necessary, adjusted at the intervals speci-
fied in the periodic maintenance and lubrication
chart. The brake lever free play should measure 7.6–12.9
mm (0.30–0.51 in) as shown. If the free play is in-
correct, adjust it as follows.
Turn the adjusting nut in direction (a) to increase
the brake lever free play, and in direction (b) to de-
crease it.1. Cable joint1
aa´
a=a´
1. Rear brake lever free play
1
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8-26
8
TIPAfter adjusting the brake lever free play, check the
rear brake shoes for wear. EBU34014Drive chain slackThe drive chain slack should be checked before
each ride and adjusted if necessary.TIPWhen checking and adjusting the drive chain
slack, there should be no weight on the ATV and
all tires must be touching the ground.
To check the drive chain slack1. Place the ATV on a level surface.
2. Move the ATV back and forth to locate the tightest portion of the drive chain, and then
measure the drive chain slack as shown.
3. If the drive chain slack is incorrect, adjust it as follows.
To adjust the drive chain slack 1. Loosen the bolts and nuts.
1. Rear brake lever free play adjusting nut
1
(a)
(b)
Drive chain slack: 6.0–12.0 mm (0.24–0.47 in)1. Drive chain slack
1
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8-27
8
2. Loosen the rear brake lever free play adjust- ing nut. 3. Loosen the locknut.
1. Bolt
1. Nut
1
1
1. Rear brake lever free play adjusting nut
1. Drive chain slack adjusting nut
2. Locknut
1
1
2(a)(b)
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Page 110 of 132

8-28
84. To tighten the drive chain, turn the drive chain
slack adjusting nut in direction (a). To loosen
the drive chain, turn the adjusting nut in direc-
tion (b) and push the rear wheels forward.
NOTICE: Improper drive chain slack will
overload the engine as well as other vital
parts of the ATV and can lead to drive
chain slippage or breakage. To prevent
this from occurring, keep the drive chain
slack within the specified limits.
[ECB00543]
5. Tighten the locknut, and then the bolts and nuts to their specified torques.
6. Adjust the rear brake lever free play. (See page 8-25.)
EBU36480Cleaning and lubricating the drive
chainThe drive chain must be cleaned and lubricated at
the intervals specified in the periodic maintenance
and lubrication chart, otherwise it will quickly wear
out, especially when riding in dusty or wet areas.
Service the drive chain as follows.NOTICEECB00562The drive chain must be lubricated after wash-
ing the ATV or riding in the rain or wet areas. 1. Remove all dirt and mud from the drive chainwith a brush or cloth.TIPFor a thorough cleaning, have a Yamaha dealer re-
move the drive chain and soak it in solvent. 2. Spray Yamaha chain lubricant or other suit-able chain lubricant on the entire chain, mak-
ing sure that all side plates and rollers have
been sufficiently oiled.
Tightening torques:
Locknut:22 N·m (2.2 kgf·m, 16 lb·ft)
Bolt: 45 N·m (4.5 kgf·m, 33 lb·ft)
Nut: 54 N·m (5.4 kgf·m, 40 lb·ft)
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8-29
8
EBU24905Checking and lubricating the cablesThe operation and the condition of all control ca-
bles should be checked before each ride, and the
cables and cable ends should be lubricated if nec-
essary. If a cable is damaged or does not move
smoothly, have a Yamaha dealer check or replace
it.
WARNING
EWB02582Inspect cables frequently and replace if
damaged. Corrosion can result when the ca-
ble sheaths become damaged, and cables
can also become frayed or kinked, which
could restrict the operation of controls and
lead to an accident or injury.
Always make sure all control cables work
smoothly before you begin riding in cold
weather. If the control cables are frozen or do not work smoothly, you could be unable
to control the ATV, which could lead to an
accident or collision.
EBU28703Checking and lubricating the front and
rear brake leversThe operation of the front and rear brake levers
should be checked before each ride, and the lever
pivots should be lubricated if necessary.
Front brake lever
Recommended lubricant:
Yamaha cable lubricant or other suitable cable lubricantRecommended lubricant: Lithium-soap-based grease
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8-30
8Rear brake lever
EBU24964Checking the wheel hub bearingsThe front and rear wheel hub bearings must be
checked at the intervals specified in the periodic
maintenance and lubrication chart. If there is play
in a wheel hub or if a wheel does not turn smooth-
ly, have a Yamaha dealer check the wheel hub
bearings.
EBU36391Lubricating the front arm pivotsThe front arm pivots must be lubricated at the in-
tervals specified in the periodic maintenance and
lubrication chart.Recommended lubricant:
Lithium-soap-based grease
UBW461E0.book Page 30 Tuesday, January 31, 2017 5:13 PM