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EBU19203
PRE-OPERATION CHECKS
EBU19226Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always
follow the inspection and maintenance procedures and schedules described in the Owner’s Manual.
WARNING
EWB00482Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equip-
ment damage. Do not operate the vehicle if you find any problem. If a problem cannot be corrected
by the procedures provided in this manual, have the vehicle inspected by a Yamaha dealer. Before using this vehicle, check the following points:
ITEMROUTINE PAGE
Fuel • Check fuel level in fuel tank,
and add recommended fuel if neces-
sary.
• Check fuel line for leakage. Correct if necessary. 4-8, 5-3
Engine oil • Check oil level in engine, and add recommended oil to specified
level if necessary.
• Check ATV for oil leakage. Correct if necessary. 5-3, 8-11
Transmission oil • Check ATV for oil leakage. Correct if necessary. 5-3, 8-14
Front brake • Check operation, and correct if necessary.
• Lubricate cable if necessary.
• Check lever free play, and adjust if necessary. 5-3, 8-22, 8-23
Rear brake • Check operation, and correct if necessary.
• Lubricate cable if necessary.
• Check lever free play, and adjust if necessary. 5-3, 8-22, 8-25
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EBU19542FuelMake sure that there is sufficient fuel in the tank.
(See page 4-8.)EBU19561Engine oilMake sure that the engine oil is at the specified
level. Add oil as necessary. (See page 8-11.)EBU34490Transmission oilMake sure that the transmission oil is at the spec-
ified level. Add oil as necessary. (See page 8-14.)EBU19653Front and rear brakesBrake levers
Check for correct free play in the brake levers. If
the free play is incorrect, adjust it. (See pages
8-23 and 8-25.)
Check operation of the levers. They should
move smoothly and there should be a firm feel-
ing when the brake is applied. If not, have the
ATV checked by a Yamaha dealer. Brake operation
Test the brakes at slow speed after starting out to
make sure they are working properly. If the brakes
do not provide proper braking performance,
check the brake shoes for wear. (See page 8-22.)
EBU19762Throttle leverCheck the operation of the throttle lever. It must
open smoothly and spring back to the idle position
when released. Have a Yamaha dealer correct if
necessary.EBU19771Drive chainCheck the condition of the drive chain and check
the drive chain slack. Lubricate and adjust the
drive chain as necessary. (See page 8-26.)EBU19797TiresCheck tire pressure regularly to make sure it is at
the recommended specifications. Also check for
wear and damage.
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8-14
88. Refill with the specified amount of the recom-
mended engine oil.
TIPBe sure to wipe off spilled oil on any parts after the
engine and exhaust system have cooled down. NOTICEECB00331Do not use oils with a diesel specification of
“CD” or oils of a higher quality than speci-
fied. In addition, do not use oils labeled “EN-
ERGY CONSERVING II” or higher.
Make sure that no foreign material enters the
crankcase.
9. Check the engine oil filler cap O-ring for dam-
age, and then install and tighten the engine oil
filler cap.
10. Start the engine, and then let it idle for several minutes while checking it for oil leakage. If oil
is leaking, immediately turn the engine off and
check for the cause.
11. Turn the engine off, wait at least ten minutes, and then check the oil level and correct it if
necessary.EBU34472Transmission oilThe transmission case must be checked for oil
leakage before each ride. If any leakage is found,
have a Yamaha dealer check and repair the ATV.
In addition, the transmission oil must be changed
at the intervals specified in the periodic mainte-
nance and lubrication chart.
To change the transmission oil1. Place the ATV on a level surface.
2. Place an oil pan under the transmission case to collect the used oil.
3. Remove the transmission oil filler cap and its O-ring from the transmission case.
Tightening torque:
Engine oil drain bolt:25 N·m (2.5 kgf·m, 18 lb·ft)
Recommended oil: See page 10-1.
Oil quantity: 0.80 L (0.85 US qt, 0.70 Imp.qt)
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8-16
87. Check the oil filler cap O-ring for damage,
and replace it if necessary.
8. Install and tighten the oil filler cap.
9. Check the transmission case for oil leakage. If oil is leaking, check for the cause.
EBU34110Cleaning the air filter elementThe air filter element should be serviced at the in-
tervals specified in the periodic maintenance and
lubrication chart. Clean or, if necessary, replace
the air filter element more frequently if you are rid-
ing in unusually wet or dusty areas.TIPThere is a check hose at the bottom of the air filter
case. If dust or water collects in this hose, empty
the hose and clean the air filter element and air fil-
ter case.
1. Park the ATV on a level surface.
2. Remove the seat. (See page 4-12.)
3. Remove the air filter case cover by unhookingthe air filter case cover holders.
Recommended oil:
See page 10-1.
Oil quantity: 0.35 L (0.37 US qt, 0.31 Imp.qt)1. Air filter case check hose
1
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8
TIPFor parts equipped with a grease nipple, use a
grease gun. EBU36401BatteryThis model is equipped with a 12-volt VRLA
(valve-regulated lead-acid) battery. There is no
need to check the electrolyte or to add distilled
water. However, the battery lead connections
need to be checked and tightened, and the bat-
tery terminals cleaned if corroded. If the battery
seems to have discharged, recharge it as soon as
possible.
TIPWear gloves and eye protection in a ventilated
area away from sparks and open flames. Wash
hands after handling.
It is recommended to have the battery serviced
by a Yamaha dealer.
WARNING
EWB02161Battery electrolyte is poisonous and danger-
ous, as it contains sulfuric acid, which can cau-
se severe burns. Avoid contact with skin, eyes
or clothing. Always shield your eyes when
working near batteries.
Antidote:
EXTERNAL: Flush with water.
INTERNAL: Drink large quantities of water or
milk. Follow with milk of magnesia, beaten egg
or vegetable oil. Call a physician immediately.
EYES: Flush with water for 15 minutes and get
prompt medical attention.
Batteries produce explosive gases. Keep
sparks, flame, cigarettes or other sources of
ignition away. Ventilate when charging or using
in an enclosed space.
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EBU25962
SPECIFICATIONS
Dimensions:Overall length:1250 mm (49.2 in)
Overall width: 820 mm (32.3 in)
Overall height:
770 mm (30.3 in)
Seat height: 585 mm (23.0 in)
Wheelbase: 830 mm (32.7 in)
Ground clearance:
88 mm (3.5 in)
Minimum turning radius: 2300 mm (91 in)Weight:Curb weight:
100.0 kg (220 lb)Noise and vibration level:Noise level (77/311/EEC):74.0 dB(A) (EUR, FRA, GBR)
Uncertainty of measurement:
2.0 dB(A) (EUR, FRA, GBR)
Vibration on seat (EN1032, ISO5008): Will not exceed 0.5 m/s² (EUR, FRA, GBR)
Uncertainty of measurement: 0.1 m/s² (EUR, FRA, GBR) Vibration on handle (EN1032, ISO5008):
4.7 m/s² (EUR, FRA, GBR)
Uncertainty of measurement: 0.4 m/s² (EUR, FRA, GBR)
Engine:Engine type:
Air cooled 4-stroke, SOHC
Cylinder arrangement: Single cylinder
Displacement: 49 cm³
Bore × stroke:
39.0 × 41.4 mm (1.54 × 1.63 in)
Compression ratio: 8.5 : 1
Starting system: Electric starter and kickstarter
Lubrication system:
Wet sumpEngine oil:Recommended brand:YAMALUBE
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Type:SAE 5W-30, 10W-30, 10W-40, 15W-40, 20W-40 or 20W-
50
Recommended engine oil grade: API service SG type or higher, JASO standard MA
Engine oil quantity: Periodic oil change:0.80 L (0.85 US qt, 0.70 Imp.qt)Transmission oil:Type:
SAE 80W-90
Quantity: 0.35 L (0.37 US qt, 0.31 Imp.qt)Air filter:Air filter element:
Wet element
Fuel:Recommended fuel:Regular unleaded gasoline only
Fuel tank capacity:
5.6 L (1.48 US gal, 1.23 Imp.gal)
Fuel reserve amount: 0.7 L (0.18 US gal, 0.15 Imp.gal)Carburetor:Type × quantity:
VM12 X 1Spark plug (s):Manufacturer/model: NGK/CR6HSA
Spark plug gap:
0.6–0.7 mm (0.024–0.028 in)Clutch:Clutch type:Dry, centrifugal automaticTransmission:Secondary reduction system:Chain drive
Secondary reduction ratio: 38/13 (2.920)
Transmission type:
V-belt automatic
Operation: Centrifugal automatic typeChassis:Frame type:
Steel tube frame
0 10 30 50 70 90 110 130 ˚F
–20 –10 0 10 20 30 40 50 ˚CSAE 5W-30
SAE 10W-30
SAE 10W-40
SAE 15W-40
SAE 20W-40SAE 20W-50
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Caster angle:1.10 °
Trail: 10.4 mm (0.41 in)Front tire:Type:Tubeless
Size: AT16 x 6.5-7
Manufacturer/model:
DURO/DI2040Rear tire:Type:Tubeless
Size:
AT16 x 7-7
Manufacturer/model: DURO/DI2041Loading:Maximum loading limit:
41.0 kg (90 lb)
(Total weight of rider, cargo, accessories, and tongue)Tire air pressure (measured on cold tires):Recommended:Front:
13.8 kPa (0.138 kgf/cm², 2.0 psi)
Rear: 13.8 kPa (0.138 kgf/cm², 2.0 psi)
Minimum: Front: 12.4 kPa (0.124 kgf/cm², 1.8 psi) Rear:
12.4 kPa (0.124 kgf/cm², 1.8 psi)
Front wheel:Wheel type:
Panel wheel
Rim size: 7 x 5.2ATRear wheel:Wheel type:
Panel wheel
Rim size: 7 x 5.2ATFront brake:Type:
Mechanical leading, trailing drum brake
Operation: Right hand operationRear brake:Type:
Mechanical leading, trailing drum brake
Operation: Left hand operationFront suspension:Type:
Swing axle
Spring/shock absorber type: Coil spring/oil damper
Wheel travel: 60 mm (2.4 in)
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