2018 FIAT DUCATO BASE CAMPER Owner handbook (in English)

DEMANDING
VEHICLE USE
If the vehicle is mostly used in one of
the following conditions:
towing a trailer or caravan;
dusty roads;
short, repeated journeys (less than
7-8 km) at sub-zero outside
temperatures;
engine often idling or driving long
distances at low speeds or long periods
of inactivity;
the following checks must be carried
out more often than indicated in the
Scheduled Servicing Plan:
check front disc brake pad
conditions and wear;
check cleanliness of bonnet and
boot locks, cleanliness and lubrication
of linkage;
visually inspect conditions of:
engine, gearbox, transmission, pipes
and hoses (exhaust - fuel system -
brakes) and rubber elements (boots -
sleeves - bushes - etc.);
check battery charge and battery
fluid level (electrolyte);
visually inspect condition of the
accessory drive belts;
check and, if necessary, change
engine oil and replace oil filter;
Restore additive level for AdBlue
Diesel emissions (UREA) (for versions /
markets where applicable), at the
ignition of the lamp or the message on
the instrument panel;
check and, if necessary, replace
pollen filter.
191

SERVICE SCHEDULE
The checks listed in the Service Schedule, after reaching 144,000 km/6 years (130 - 150 - 180 Multijet 2 versions) 192,000
km/8 years (115 Multijet 2 versions), must be cyclically repeated starting from the first interval, thus following the same intervals
as before.
The checks listed in the Service Schedule, after reaching 90,000 mi/6 years (130 - 150 - 180 Multijet 2 versions) 120,000 mi/8
years (115 Multijet 2 versions), must be cyclically repeated starting from the first interval, thus following the same intervals as
before.
Thousands of miles 30 60 90 120 150
Thousands of kilometres 48 96 144 192 240
Years 2 4 6 8 10
Check battery charge status and possibly recharge●●●●●
Check tyre condition/wear and adjust pressure, if necessary; check the
expiry date of the “Fix & Go Automatic” repair kit (for versions/markets,
where provided)●●●●●
Check operation of lighting system (headlights, direction indicators, hazard
warning lights, boot, passenger compartment, glove compartment,
instrument panel warning lights, etc.)●●●●●
Check operation of the windscreen wiper/washer system and adjust jets, if
necessary●●●●●
Check windscreen/rearscreen wiper blade position/wear (for markets/
versions, where provided)●●●●●
Check cleanliness of bonnet and luggage compartment locks, cleanliness
and lubrication of linkage●●●●●
Visually inspect conditions of: exterior bodywork, underbody protection,
pipes and hoses (exhaust, fuel system, brakes), rubber elements (gaiters,
sleeves, bushes, etc.)●●●●●
192
SERVICING AND CARE

Thousands of miles 30 60 90 120 150
Thousands of kilometres 48 96 144 192 240
Years 2 4 6 8 10
Check condition and wear of front disc brake pads and operation of pad
wear indicator●●●●●
Checkcondition and wear of rear disc brake pads and operation of pad
wear indicator (for versions/markets where provided)●●●●●
Check and, if necessary, top up fluid levels (1) (2)●●●●●
Check COMFORT-MATIC transmission hydraulic system fluid level (3) (*)●●●●●
Check oil for hydraulic clutch activation system (for versions with
COMFORT-MATIC transmission) (3) (*)●●●●●
Change oil for hydraulic clutch activation system (for versions with
COMFORT-MATIC transmission) (4) (*)●●
Visual check of accessory drive belt(s) (versions without automatic
tensioner) (130 - 150 - 180 Multijet 2 versions)●●
Check tension of accessory drive belt (versions without automatic tensioner)
(5)●●
(1) Always only use the liquids shown in the handbook for topping up after having checked that the system is not damaged.
(2) Consumption of additive for emissions (UREA) depends on the condition of use of the vehicle and is indicated by a warning light and message on the instrument
panel (for versions/markets, where provided).
(3) Check to be performed every year in case of use in cold climates.
(*) NOTE (for COMFORT-MATIC versions): to check the transmission fluid level and to check/change the clutch hydraulic system fluid, go to a Fiat Dealership.
(4) Or every 2 years
(5) When the engine oil is changed for the first time, check the tension of the accessory drive belt
193

Thousands of miles 30 60 90 120 150
Thousands of kilometres 48 96 144 192 240
Years 2 4 6 8 10
Check tension of auxiliary drive belt (versions without automatic tensioner)
(115 MultiJet 2versions) (5)●●●
Check condition of toothed timing drive belt (130-150-180 Multijet 2
versions)●●
Check condition of toothed timing drive belt (115 Multijet 2 versions)●●●●●
Check handbrake lever travel and adjust, if necessary●●●●●
Check exhaust emissions●●●●●
Use the diagnosis socket to check fuel/engine management system
operation and engine oil decay (the latter for versions/markets, where
provided)●●●●●
Check cleanliness of sliding side door lower guides for versions with S.S.D.
(or every 6 months)●●●●●
Replace fuel filter cartridge●●●●●
Replace accessory drive belt(s) (130-150-180 Multijet 2 versions)●
Replace the accessory drive belt(s) (115 Multijet 2 versions)●●
Replace timing belt (130-150-180 Multijet 2 versions)(6)
(5) When the engine oil is changed for the first time, check the tension of the accessory drive belt
(6) Advised maximum mileage 192,000 km. Irrespective of the mileage, the timing drive belt must be changed every 4 years for heavy-duty use (cold climates, town
use, long periods of idling) or at least every 5 years.
194
SERVICING AND CARE

Thousands of miles 30 60 90 120 150
Thousands of kilometres 48 96 144 192 240
Years 2 4 6 8 10
Replace timing belt (115 Multijet 2 versions)(7)
Replace
air cleanercartridge (8)●●●●●
Change engine oil and replace oil filter(9)
Change the brake fluid(10)
Replace the passenger compartment cleaner●●●●●
(7) Advised maximum mileage 144,000 km. Irrespective of the mileage, the timing drive belt must be changed every 4 years for heavy-duty use (cold climates, town
use, long periods of idling) or at least every 5 years.
(8) If the vehicle is equipped with an air cleaner specially for dusty areas: check and clean filter every 20,000 km, change filter every 40,000 km or change the air
cleaner whenever the obstructed air cleaner indicator appears.
(9) The effective interval for changing the oil and replacing the engine oil filter depends on the car usage conditions and is signalled by the warning light or message
(if present) on the instrument panel (see “Warning lights and messages” paragraph) and must never exceed 24 months. Change engine oil and oil filter every 12
months if the vehicle is driven mainly in towns.
(10) The brake fluid replacement has to be done every two years, irrespective of the mileage.
195

Natural Power versions
Thousands of miles 25 50 75 100 125
Thousands of kilometres 40 80 120 160 200
Years246810
Check battery charge status and possibly recharge●●●●●
Check tyreconditions/wear and adjust pressure, if necessary●●●●●
Check operation of lighting system (headlights, direction indicators, hazard
warning lights, boot, passenger compartment, glove compartment,
instrument panel warning lights, etc.)●●●●●
Check operation of the windscreen wiper/washer system and adjust jets, if
necessary●●●●●
Check the position/wear of the windscreen/rear window wiper blades●●●●●
Check cleanliness of bonnet and luggage compartment locks, cleanliness
and lubrication of linkage●●●●●
Visually inspect conditions of: exterior bodywork, underbody protection,
pipes and hoses (exhaust, fuel system, brakes), rubber elements (gaiters,
sleeves, bushes, etc.)●●●●●
Visually inspect conditions and wear of front disc brake pads and operation
of pad wear indicator●●●●●
Visually inspect condition and wear of rear disc brake pads and operation of
pad wear indicator (for versions/markets, where provided)●●●●●
Check and, if necessary, top up fluid levels (engine coolant, hydraulic clutch/
brakes, windscreen washer, battery, etc.)●●●●●
196
SERVICING AND CARE

Thousands of miles 25 50 75 100 125
Thousands of kilometres 40 80 120 160 200
Years246810
Visual checking the conditions of the belt/and accessories command (for
versions without automatictensioner)●●
Check tension of accessory drive belt (versions without automatic tensioner)●●
Check handbrake lever travel and adjust, if necessary●●●●●
Check exhaust emissions●●●●●
Check operation of engine management systems (using diagnosis socket)●●●●●
Check cleanliness of sliding side door lower guides for versions with S.S.D.
(or every 6 months)●●●●●
Spark plug replacement●●●●●
Replace accessory drive belt/s●
Replace air cleaner cartridge (1)●●●●●
Change engine oil and replace oil filter (2)●●●●●
Change the brake fluid(3)
Replace the passenger compartment cleaner●●●●●
Visually inspect the condition of the methane pipes and fittings, methane
tank fastening, possible restoration●●●●●
(1) If the vehicle is equipped with a special air filter for dusty areas: - every 20,000 km, check and clean the filter
(2) If the vehicle annual mileage is less than 10,000 km, the engine oil and filter must be replaced every 12 months.
(3) The brake fluid replacement has to be done every two years, irrespective of the mileage.
197

Thousands of miles 25 50 75 100 125
Thousands of kilometres 40 80 120 160 200
Years246810
Check the pressure regulator and, if necessary, replace the internal filter●●●●●
Check operation andparameters of fuel supply system using self-diagnosis
socket●●●●●
Check tightening torque of cylinder fastening bands●●●
Check pressure regulator heating piping seal●●●●●
Check correct assembly of injectors (positioning, clip effectiveness)●●●●●
Check electrical connections and engine wiring integrity●●●●●
198
SERVICING AND CARE