2018 FIAT 500 brake

183
Brake fluid
Diesel additive
Windscreen/rear
window washer
fluid
Applications
TUTELA TRANSMISSION
GEARFORCE
Contractual Technical
Reference No. F002.F10
TUTELA CS SPEED
Contractual Technical
Reference No. F005.F98
TUTELA ALL STAR
Contractual Technical
Reference No. F702.G07
TUTELA STAR 700
Contractual Technical
Reference No. F701.C07
TUTELA STAR 325
Contractual Technical
Reference No. F301.D03
TUTELA TOP 4
Contractual Technical
Reference N° F001.A93
or
TUTELA TOP 4/S
Contractual Technical
Reference N° F005.F15
TUTELA DIESEL ART Contractual
Technical Reference No. F601.L06
PETRONAS DURANCE SC 35
Contractual Technical
ReferenceNo. F001.D16Mechanical gearbox
and differential
Hydraulic actuation
system lubricant
Dualogic gearbox
Wheel side HP joints
Differential side HP joints
(excluding 1.4 16V
100 HP versions)
Differential side HP joints
(1.4 16V 100
HP versions)
Hydraulic brakes and
hydraulic clutch controls
To be mixed with diesel
25 cc per 10 litres
To be used diluted or
undiluted in windscreen
washer/wiper systems
UseFeaturesSpecificationsGenuine fluids and
lubricants
Oils and greases
for drivelineSAE 75W API GL4
grade synthetic lubricant
Specific fluid for electro-hydraulic
actuators
“ATF DEXRON III” type oil
Molybdenum disulphide grease,
for use at high temperatures.
N.L.G.I. consistency 1-2
Grease for constant velocity joints
with low friction coefficient.
N.L.G.I. consistency 0-1
Polyurea synthetic-based grease
suitable for high temperatures.
NL.G.I. consistency 2
Synthetic fluid for brake and clutch
systems. Exceeds specifications
F.M.V.S.S. no. 116 DOT 4,
ISO 4925 SAE J1704
Antifreeze additive for diesel,
with protective action for diesel engines
Mixture of alcohol, water and
surfactants CUNA NC 956-II9.55550-MZ6
9.55550-SA1
9.55580-GRAS II
9.55580-GRAS II
9.55580-GRAS II
9.55597
or
MS.90039
–
9.55522
or
MS.90043

PERSONAL SAFETY
187
IMPORTANT INFORMATION AND
RECOMMENDATIONS
3) ADJUSTMENTS
Any and all adjustments to seats, head restraints, steering wheel or
rear view mirrors must be performed exclusively with the
vehicle stationary and the engine off.
4) SEATS
•If a side bag is fitted, it is dangerous to use
seat covers not available from Lineaccessori MOPAR
®.
•Once you have released the adjustment lever, always check that
the seat is locked on the guides by trying to move it back and
forth. If the seat is not locked into place, it may unexpectedly slide
and cause the driver to lose control of the car.
5) HEAD RESTRAINTS
• All adjustments must be carried out only with the car stationary
and engine off. The head restraints should be adjusted to support
the back of your head and not your neck. Only in this position do
they exert their protective action.
• To make the best use of the protective action of the head
restraints, adjust the backrest so that you are sitting upright and
keep your head as close as possible to the head restraint.
6) REAR VIEW MIRRORS
As door mirrors are curved, they may slightly alter the perception
of distance. When driving, these mirrors must always be in the
open position.
We recommend you carefully read the following environmental information.
In an emergency we recommend that you call the toll-free phone number found in the Warranty Booklet.
Go to the www.fiat500.com website to locate the Fiat Dealership closest to you.
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1) THE KEYS
Press button B fig. 9 only with the key away from your body,
especially your eyes and from objects which could get damaged
(e.g. your clothes).
Do not leave the key unattended to avoid the button being
accidentally pressed while it is being handled, e.g. by a child.
2) STARTING DEVICE
• Never remove the key while the car is moving.
The steering wheel will automatically lock as soon as it is turned.
This holds true for cars being towed as well.
• It is absolutely forbidden to carry out any after-market operation
involving steering system or steering column modifications
(e.g. installation of anti-theft device) that could adversely affect
performance and safety, invalidate the warranty and also result in
non-compliance of the vehicle with type-approval requirements.
•If the ignition device has been tampered with
(e.g. an attempted theft), have it checked over by a Fiat
Dealership before driving again.
•Always remove the key when you leave your car to prevent
someone from accidentally operating the controls.
Remember to engage the handbrake.
If the car is parked on a slope uphill, engage the first gear; if the
car is facing downhill, engage the reverse gear. Never leave
children unattended in the vehicle.

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PERSONAL SAFETY
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•When opening the tailgate, take care not to hit possible
objects on the roof rack.
•Make sure the backrests are properly secured at both sides
to prevent them from moving forward, in the event of sharp
braking, with possible impact with of the passengers.
14) ROOF RACK/SKI RACK
•Fully comply with the regulations in force concerning
maximum clearance.
•Never exceed the maximum permitted loads; see chapter
“Technical specifications”.
•Evenly distribute the load and take into account, when
driving, the increased responsiveness of the vehicle to side
wind. After travelling for a few kilometres, check to ensure that
the fixing screws for the attachments are well tightened.
•Before driving, make sure that the transversal bars have been
fitted properly.
15) ABS SYSTEM – ESC SYSTEM
•The ABS gets the most from the available grip, but it cannot
improve it; you should therefore take every care when driving on
slippery surfaces and not take unnecessary risks.
•When the ABS cuts in and you feel the brake pedal pulsating,
do not remove your foot, but keep the pedal pushed down; in
doing so you, will stop in the shortest distance possible under
the road conditions at the time.
•If the ABS system intervenes, this indicates that the traction of
the tyres on the road is nearing its limit. You must slow down to
a speed compatible with the available traction.
• To obtain the maximum efficiency of the braking system, a
bedding-in period of about 500 km is needed: during this period
it is better to avoid sharp, repeated and prolonged braking. • The ABS, ESC and ASR systems cannot overrule the natural
laws of physics, and cannot increase the grip available according
to the condition of the road.
• The ABS, ESC, ASR and HBA systems cannot prevent
accidents, including those due to excessive speed on corners,
driving on low-grip surfaces or aquaplaning.
• The capability of the ABS, ESC, ASR and HBA systems must
never be tested irresponsibly and dangerously, in such a way as
to compromise personal safety and the safety of others.
•When the Mechanical Brake Assist intervenes, noises may be
heard from the system.
This is normal. In any case, while braking keep the brake pedal
firmly depressed.
•If only the
xwarning light on the instrument panel lights up
(together with a message in the multifunction display, for
versions/markets, where provided) stop the vehicle immediately
and contact the nearest Fiat Dealership. Fluid leaking from the
hydraulic system will compromise the operation of the braking
system, whether it is of the conventional type or with ABS.
•Do not take unnecessary risks, even if your vehicle is fitted with
the ESC and ASR systems.
Your driving style must always be suited to the road conditions,
visibility and traffic. The driver is always responsible for road
safety.
•If the space-saver wheel (where provided) is used, the ABS,
ASR and ESC systems keep operating.
Always remember that the space-saver wheel, being smaller than
the original wheel provides less grip.
•For correct operation of the ABS, ESC and ASR systems, the
tyres must absolutely be of the same brand and type on all
wheels, in perfect conditions and, above all, of type, brand and
size specified.

IMPORTANT INFORMATION AND RECOMMENDATIONS
190(CONTINUES)
PERSONAL SAFETY
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•The HH system is not a parking brake, therefore do not leave
the vehicle without activating the handbrake, switching off the
engine, and engaging first gear, with the vehicle parked in safe
conditions.
•There may be situations on small gradients
(less than 8%), with car laden or a trailer attached to it (where
provided), in which the HH system may not activate, causing a
slight reversing motion and increasing the risk of collision with
another vehicle or object.
The driver is, in any case, responsible for safe driving.
•The HBA system cannot increase tyre grip on the road over
the limits imposed by laws of physics: always drive carefully
according to the conditions of the road surface.
•The HBA system is an aid for the driver, who must always pay
full attention while driving.
The responsibility always rests with the driver.
16) ENGINE BONNET
•Before opening the bonnet, check that windscreen wiper
arm is not lifted from the windscreen.
•The bonnet may drop suddenly if the supporting rod is not
positioned correctly.
Only perform these operations when the car is stationary.
•Be careful working inside engine compartment when the
engine is hot to avoid burning yourself. Do not place your
hands near the engine fan as it may be activated even when
the key is removed. Wait until the engine has cooled.
•Be very careful not to allow scarves, neck ties and other
loose articles of clothing from touching, even accidentally, any
moving parts. This may cause the clothing to be pulled into the
part, resulting in serious injury to the wearer. •For safety reasons, the bonnet must always be properly closed
while the car is travelling. Make sure that the bonnet is properly
closed and that the lock is engaged. If you notice when driving
that the bonnet has not been properly locked, stop immediately
and close the bonnet correctly.
•Use both hands to lift the bonnet. Before lifting, check that the
windscreen wiper arms are not raised from the windscreen, that
the vehicle is stationary and that the handbrake is engaged.
17) CONTROLS
•It is absolutely forbidden to carry out any after-market operation
involving steering system or steering column modifications
(e.g. installation of anti-theft device) that could adversely affect
performance and safety, invalidate the warranty and also result in
non-compliance of the vehicle with type-approval requirements.
•Before performing any maintenance operations, always stop
the engine and remove the key from the ignition to lock the
steering column (especially when the car wheels are not touching
the ground). If this is not possible (for example if the key needs to
be turned to MAR or the engine must be running), remove the
main fuse that protects the electric power steering.
18) PARKING SENSORS
Parking manoeuvres, however, are always the driver’s
responsibility. While carrying out these manoeuvres, always make
sure that no people (especially children) or animals are in the area
concerned.
The parking sensors are used to assist the driver, who must
never allow his attention to lapse during potentially dangerous
manoeuvres, even those executed at low speeds.

191
21) VEHICLE REFUELLING
•Do not bring naked flames or lit cigarettes near to the fuel tank
opening: fire risk. Keep your face away from the fuel filler to
prevent breathing in harmful vapours.
•During normal service the catalyst reaches high temperatures;
therefore do not park the car over inflammable materials (grass,
dry leaves, pine needles, etc.): fire hazard.
•Do not use a mobile phone near the refuelling pump: risk of fire.
22) SEAT BELTS - PRETENSIONERS
•Do not press the seat belt release button while the vehicle is
moving.
•Remember that in the event of an accident, the rear seat
passengers not wearing seat belts are exposed to a very serious
risk and also represent a serious danger for the front seat
occupants.
•The pretensioner may be used only once. Contact a Fiat
Dealership to have it replaced after it has been deployed.
•For maximum safety, keep the backrest upright, lean back into
it and make sure the seat belt fits closely across your chest and
pelvis. Always fasten the seat belts on both the front and the rear
seats.
•Travelling without wearing seat belts will increase the risk of
serious injury and even death in the event of an accident.
•Removing or tampering with seat belt and pretensioner
components is strictly prohibited. Any intervention on these
components must be performed by qualified and authorised
technicians. Always go to a Fiat Dealership.
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PERSONAL SAFETY
(CONTINUED)
19) START&STOP SYSTEM
•When replacing the battery, always go to a Fiat Dealership.
Replace the battery with one of the same type (HEAVY DUTY)
and with the same specifications.
•Before opening the bonnet, make sure that the vehicle is
switched off and the key is in the STOP position.
Please follow the instructions on the decal near the front
crossmember. It is advisable to extract the key when there are
other people in the car.
The car should always be left after the key has been removed
or turned to the STOP position. When refuelling, make sure
that the car is switched off with the key in the STOP position.
•For cars with Dualogic gearbox, if the engine is
automatically stopped on a slope, the engine should be
restarted by moving the gear lever
to + or – without –releasing the brake pedal.
For vehicles with Dualogic transmission, where the Hill Holder
function is present, in case of stop downhill the motor does
not cut off automatically, so as to make the Hill Holder
function - which is active only when the engine is running -
available.
•If climate comfort is to be favoured, the Start&Stop system
can be disabled, for a continuous operation of the climate
control system.
20) ACCESSORIES PURCHASED BY THE OWNER
Take care when fitting additional spoilers, alloy wheels or non-
standard wheel hubs: they could reduce the ventilation of the
brakes and affect efficiency under sharp, repeated braking or
on long descents. Make sure that nothing obstructs the pedal
stroke (mats, etc.).

195
•Remember that the servo-brake and power steering are not
operational until the engine has been started, therefore much
effort than usual is required on the brake pedal and steering
wheel.
•For vehicles featuring a Dualogic gearbox, if the engine is not
started with a gear engaged, a warning is sounded to notify
the driver of the potential danger due to the gear being
automatically put into neutral.
•This starting procedure must be performed by expert
personnel because incorrect actions could cause electrical
discharge of considerable intensity. Furthermore, battery fluid
is poisonous and corrosive: avoid contact with skin and eyes.
Keep naked flames and lighted cigarettes away from the
battery and do not cause sparks.
•Remove any metal objects (e.g. rings, watches, bracelets),
that might cause an accidental electrical contact and cause
serious injury.
•Do not attempt to charge a frozen battery: it must be thawed
first, otherwise it may explode.
If freezing has occurred, the battery should be checked by
skilled personnel to make sure that the internal elements are
not damaged and that the body is not cracked, with the risk of
leaking poisonous and corrosive acid.
27) HANDBRAKE
• The car should be braked after a few clicks of the lever, if it is
not, contact a Fiat Dealership to have it adjusted.
• Never leave children in the unattended car. Always remove
the ignition key when leaving the car and take it out with you. • In the case of parking manoeuvres on roads on a gradient, the
front wheels must be steered towards the pavement
(when parking downhill), or in the opposite direction if the vehicle
is parked uphill. Block the wheels with a wedge or a stone if the
car is parked on a steep slope.
28) USING THE MANUAL GEARBOX
Press the clutch pedal fully to change gears correctly. It is
therefore essential that there is nothing under the pedals: make
sure the mats are lying flat and do not get in the way of the pedals.
29) TOWING TRAILERS
•The ABS with which the car is equipped will not control the
braking system of the trailer. Particular caution is required on
slippery roads.
•Do not, under any circumstances, modify the vehicle braking
system to control the trailer breaking system.
The towing braking system must be completely independent of the
vehicle’s hydraulic system.
30) SNOW TYRES
The maximum speed for snow tyres marked
“Q” is 160 km/h, while it is 190 km/h for “T” tyres and 210 km/h for
“H” tyres.
The highway code speed limits must however always be complied
with.
31) WARNING LIGHTS AND MESSAGES
•If the warning light
xturns on when travelling (on certain
versions together with the message on the display) stop the car
immediately and contact a Fiat Dealership.
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PERSONAL SAFETY
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IMPORTANT INFORMATION AND RECOMMENDATIONS
198
PERSONAL SAFETY
(CONTINUED)
Do not use the jack for loads higher than the one shown on its
label. Never start the engine with vehicle raised. If the vehicle is
raised more than necessary, everything can become more
unstable, with the risk of the vehicle dropping violently.
Thus, lift the vehicle only as needed in order to access the
spare tyre.
33) FIX&GO QUICK TYRE REPAIR KIT
•The information required by the applicable regulation is
indicated on the Fix&Go kit package label. Carefully read the
label on the cartridge before use, avoid improper use. The kit
should be used by adults and cannot be used by children.
IMPORTANT: Do not exceed 80 km/h. Avoid sudden
acceleration or braking. The kit provides a temporary repair,
therefore the tyre must be examined and repaired by a
specialist as soon as possible. Before using the kit, ensure that
the tyre is not excessively damaged and that the rim is in good
condition, otherwise do not use it and call roadside assistance.
Do not remove foreign bodies from the tyre. Do not let the
compressor turned on for more than 20 consecutive minutes -
overheating hazard.
34) CHANGING A BULB
•Modifications or repairs to the electric system that are not
carried out properly or do not take the system technical
specifications into account can cause malfunctions leading to
the risk of fire.
•Halogen bulbs contain pressurised gas, in the case of
breakage they may burst causing glass fragments to be
projected outwards.
•Due to the high power supply voltage, gas discharge bulbs
(Xenon) should only be replaced by specialised personnel:
danger of death! Contact a Fiat Dealership.35) REPLACING FUSES
•If the replaced fuse blows again, contact a Fiat Dealership.
•Never replace a fuse with metal wires or anything else.
•Never replace a fuse with another with a higher amp rating; RISK
OF FIRE.
•If a general fuse (MEGA-FUSE, MIDI-FUSE,
MAXI-FUSE) blows contact a Fiat Dealership.
•Before replacing a fuse, make sure that the ignition key has
been removed and that all the other services are switched off
and/or disengaged.
•Contact Fiat Dealership if a safety system (airbags, brakes),
engine system
(engine, gearbox) or steering system general protection fuse
blows.
36) BATTERY RECHARGING
•Battery fluid is poisonous and corrosive:
avoid contact with your skin and eyes. The battery should be
charged in a well ventilated place, away from naked flames or
possible sources of sparks: danger of explosion and fire.
•Do not attempt to charge a frozen battery: it must be thawed
first, otherwise it may explode.
If freezing has occurred, the battery should be checked by skilled
personnel to make sure that the internal elements are not
damaged and that the body is not cracked, with the risk of leaking
poisonous and corrosive acid.
37) TOWING THE CAR
•Before tightening the ring clean the threaded housing thoroughly.
Make sure that the ring is fully fastened in the housing before
towing the car.
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199(CONTINUES)
PERSONAL SAFETY
(CONTINUED)
• The electronic Cruise Control can be dangerous if the system is
unable to maintain a constant speed. In specific conditions speed
may be excessive, resulting in the risk of losing control of the
vehicle and causing accidents. Do not use the device in heavy
traffic or on winding, icy, snowy or slippery roads.
39) SERVICING - CHECKING FLUID LEVELS
•Never smoke while working in the engine compartment: gas
and inflammable vapours may be present, with the risk of fire.
•Be very careful when working in the engine compartment when
the engine is hot: you may get burned. Remember that when the
engine is hot, the fan may operate: danger of injury. Scarves, ties
and other loose clothing might be pulled by moving parts.
•The cooling system is pressurised. If necessary, only replace
the plug with another original or the operation of the system may
be adversely affected. Do not remove the reservoir plug when the
engine is hot: you risk scalding yourself.
•Do not travel with the windscreen washer fluid reservoir empty:
the windscreen washer is essential for improving visibility.
•Some commercial windscreen washer additives are flammable.
The engine compartment contains hot components which may
set it on fire.
•Brake fluid is poisonous and highly corrosive. In the event of
accidental contact, immediately wash the affected parts with
water and mild soap. Then rinse thoroughly. Call a doctor
immediately if swallowed.
•Symbol
πon the contain indicates a synthetic brake fluid,
which is different from a mineral fluid.
Use of a mineral type fluid will damage the special rubber seals of
the braking system beyond repair.
•Battery fluid is poisonous and corrosive. Avoid contact with skin
and eyes. Keep naked flames and sources of sparks away from
the battery: risk of explosion and fire. •Before towing, turn the ignition key to MAR and then to STOP
without removing it. The steering column will automatically lock
when the key is removed and the wheels cannot be steered.
•When towing, remember that without the help of the brake
servo and electric power steering, a greater effort is required on
the pedal and steering wheel.
•Do not use flexible cables when towing and avoid jerky
movements.
•During towing, make sure that the trailer hitch does not
damage any components it is touching.
•When towing the vehicle, you must comply with all specific
traffic regulations, both in terms of the towing device and
behaviour on the road.
•Do not start the engine while towing the car.
•The (front/rear) tow hook must be used exclusively for
roadside assistance operations.
You are allowed to tow the vehicle for short distances using an
appropriate device in accordance with the highway code (a rigid
bar), to move the vehicle on the road in readiness for towing or
transport via a breakdown vehicle.
The tow hook MUST NOT be used to tow vehicles off the road
or where there are obstacles and/or for towing operations using
cables or other non-rigid devices. In compliance with the above
conditions, towing must take place with the two vehicles (one
towing, the other towed) aligned as much as possible along the
same centre line.
38) ELECTRONIC CRUISE CONTROL
•Never move the shift lever to neutral when driving with the
device active.
• In the event of device malfunction or failure, contact a Fiat
Dealership.