2018 FIAT 500 maintenance

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DIESEL VERSIONS
IMPORTANT: When you have carried out the last intervention in the table, continue with the scheduled servicing, maintaining
the frequency indicated in the plan by marking each operation with a dot or dedicated note.
Warning: simply restarting maintenance from the beginning of the plan may cause the allowed interval to be exceeded for
some operations!
80604020
Check tyre condition/wear and adjust pressure, if necessary;
check the condition/expiry date of the “Fix&Go Automatic” repair kit
(for versions/markets, where provided)
Check operation of lighting system (headlights, direction indicators,
hazard warning lights, boot, passenger compartment,
glove compartment, instrument panel warning lights, etc.)
Check and, if necessary, top up fluid levels (1)
Check exhaust emissions/smokiness
Use the diagnosis socket to check supply/engine management
systems, emissions and engine oil decay (for versions/markets,
where provided)
Visually inspect the conditions of: bodywork, underbody protection,
pipes and tubes (exhaust - fuel - brakes), rubber parts
(boots, sleeves, bushes, etc.)
Check windscreen/rear window wiper blade position/wear
(for markets/versions, where provided)
Check operation of windscreen washer system and adjust jets
if necessary
Check cleanliness of bonnet and luggage compartment locks,
cleanliness and lubrication of linkage
(1) Topping up must be carried out with the fluids indicated in this Use and Maintenance Booklet and only after checking that the system is
undamaged




 
 
 

Thousands of kilometres
Thousands of miles6012010896847248362412
Years

159
Proceed as follows: detach the
connector A fig. 142 (by pressing
button B) from sensor C for monitoring
the status of the battery installed on
the negative battery pole D. This
sensor should never be disconnected
from the battery pole except if the
battery is replaced.
IMPORTANT After turning the ignition
key to STOP and having closed the
driver’s side door, wait at least one
minute before disconnecting the
battery and then reconnecting the
electrical supply to the battery.
142DVDF0S0157c
BATTERY
39) 24) 3)
The car is fitted with a
low-maintenance battery: no
electrolyte top-ups with distilled water
are needed in standard conditions
of use.
INSPECTING THE
CHARGE AND THE
ELECTROLYTE LEVEL
The operations must be carried out as
described in this Owner Handbook
only by specialised personnel.
Topping must be carried out by
specialised personnel at a Fiat
Dealership.
REPLACING THE
BATTERY
If required, replace the battery with a
genuine spare part with the same
specifications.
If a battery with different specifications
is fitted, the service intervals given in
the “Scheduled Servicing Plan” will no
longer be valid.
Follow the battery manufacturer’s
instructions for maintenance.
CAR INACTIVITY
(CARS EQUIPPED WITH
START&STOP SYSTEM)
In the event of vehicle inactivity
(or if the battery is replaced), special
attention must be paid to the
disconnection of the battery power
supply.

IMPORTANT INFORMATION AND RECOMMENDATIONS
190(CONTINUES)
PERSONAL SAFETY
(CONTINUED)
•The HH system is not a parking brake, therefore do not leave
the vehicle without activating the handbrake, switching off the
engine, and engaging first gear, with the vehicle parked in safe
conditions.
•There may be situations on small gradients
(less than 8%), with car laden or a trailer attached to it (where
provided), in which the HH system may not activate, causing a
slight reversing motion and increasing the risk of collision with
another vehicle or object.
The driver is, in any case, responsible for safe driving.
•The HBA system cannot increase tyre grip on the road over
the limits imposed by laws of physics: always drive carefully
according to the conditions of the road surface.
•The HBA system is an aid for the driver, who must always pay
full attention while driving.
The responsibility always rests with the driver.
16) ENGINE BONNET
•Before opening the bonnet, check that windscreen wiper
arm is not lifted from the windscreen.
•The bonnet may drop suddenly if the supporting rod is not
positioned correctly.
Only perform these operations when the car is stationary.
•Be careful working inside engine compartment when the
engine is hot to avoid burning yourself. Do not place your
hands near the engine fan as it may be activated even when
the key is removed. Wait until the engine has cooled.
•Be very careful not to allow scarves, neck ties and other
loose articles of clothing from touching, even accidentally, any
moving parts. This may cause the clothing to be pulled into the
part, resulting in serious injury to the wearer. •For safety reasons, the bonnet must always be properly closed
while the car is travelling. Make sure that the bonnet is properly
closed and that the lock is engaged. If you notice when driving
that the bonnet has not been properly locked, stop immediately
and close the bonnet correctly.
•Use both hands to lift the bonnet. Before lifting, check that the
windscreen wiper arms are not raised from the windscreen, that
the vehicle is stationary and that the handbrake is engaged.
17) CONTROLS
•It is absolutely forbidden to carry out any after-market operation
involving steering system or steering column modifications
(e.g. installation of anti-theft device) that could adversely affect
performance and safety, invalidate the warranty and also result in
non-compliance of the vehicle with type-approval requirements.
•Before performing any maintenance operations, always stop
the engine and remove the key from the ignition to lock the
steering column (especially when the car wheels are not touching
the ground). If this is not possible (for example if the key needs to
be turned to MAR or the engine must be running), remove the
main fuse that protects the electric power steering.
18) PARKING SENSORS
Parking manoeuvres, however, are always the driver’s
responsibility. While carrying out these manoeuvres, always make
sure that no people (especially children) or animals are in the area
concerned.
The parking sensors are used to assist the driver, who must
never allow his attention to lapse during potentially dangerous
manoeuvres, even those executed at low speeds.

IMPORTANT INFORMATION AND RECOMMENDATIONS
196
The engine can be stopped even if the DPF warning light is on:
however, repeated interruptions of the regeneration process could
cause premature deterioration of the engine oil.
For this reason, always wait until the warning light switches off
before stopping the engine as described above. Do not complete
the DPF regeneration process when the vehicle is stopped.
•Water in the fuel circuit may severely damage the injection
system and cause irregular engine operation. If the warning light
or the symbol
Eturns on (together with a message on the display
for some versions), contact a Fiat Dealership as soon as possible
to have the system bled. If the above indication occurs
immediately after refuelling, water may have entered the tank: turn
the engine off immediately and contact a Fiat Dealership.
• If the system signals a pressure decrease on a specific tyre, it is
recommended to check the pressure on all four tyres. The iTPMS
does not relieve the driver from the obligation to check the tyre
pressure every month; it is not to be considered a system to
replace maintenance or a safety system. Tyre pressure must be
checked with tyres cold. Should it become necessary for whatever
reason to check pressure with warm tyres, do not reduce
pressure even though it is higher than the prescribed value, but
repeat the check when tyres are cold.
• The iTPMS cannot indicate sudden tyre pressure drops
(for example when a tyre bursts). In this case, stop the vehicle,
braking with caution and avoiding abrupt steering.
The system only warns that the tyre pressure is low: it is not able
to inflate them. Insufficient tyre inflation increases fuel
consumption, reduces the tread duration and may affect the
capacity to drive safely.
(CONTINUES)
PERSONAL SAFETY
(CONTINUED)
•If when turning the key to MAR the warning light ¬does not
turn on or if it stays on when travelling there could be a failure in
safety systems;
in this event airbags or pretensioners may not be deployed in
case of impact or, in a minor number of cases, they may be
deployed accidentally. Contact a Fiat Dealership immediately to
have the system checked.
•A fault to the
¬warning light is indicated, according to the
version, by the ¬symbol appearing on the display or by the èwarning light blinking. In this case, warning light ¬may not
indicate failures in the retaining systems. Before continuing,
contact a Fiat Dealership immediately to have the system
checked.
•The blinking
èwarning light on indicates possible ¬warning light faults. In this case, warning light ¬may not
indicate failures in the retaining systems. Contact a Fiat
Dealership immediately to have the system checked.
•If the warning light
vturns on when the car is travelling
(on certain versions together with the message on the display),
stop the car immediately and contact a Fiat Dealership.
•If the
vwarning light (or v, for versions/markets, where
provided) switches on, the degraded engine oil must be changed
as soon as possible, and never more than 500 km from the first
time that the warning light switches on. Failure to observe the
above may result in severe damage to the engine and invalidate
the warranty. The activation of this warning light is not related to
the amount of oil in the engine. Therefore, never top up with oil
when the warning light starts flashing.
•The driving speed must always be suitable for traffic and
weather conditions and the driver must always comply with the
Highway Code.

197(CONTINUES)
32) CHANGING A WHEEL
•The space-saver wheel (for versions/markets, where
provided) is specific to your car, do not use it on other models,
or use the space-saver wheel of other models on your car.
The space-saver wheel must only be used in an emergency.
Never use it for more than strictly necessary and never exceed
80 km/h.
•On the space-saver wheel there is an orange label,
summarising the main warnings regarding space-saver wheel
usage restrictions. Never remove or cover the label. The label
contains the following indications in four languages: “Warning!
For temporary use only! 80 km/h max! Replace with standard
wheel as soon as possible. Never cover this indication.” Never
apply a wheel cap on a space-saver wheel.
•If you change the type of wheel (alloy rims instead of
steel rims and vice versa) you will have to change the entire set
of fastening bolts with another set of suitably sized bolts.
•Alert other drivers that the car is stationary in compliance
with local regulations: hazard warning lights, warning triangle,
etc. Any passengers on board should leave the car, especially
if it is heavily laden. Passengers should stay away from on-
coming traffic while the wheel is being changed. On hills or
uneven roads, use chocks or appropriate objects to block the
wheels of the vehicle.
•The driving features of the car may change when a space-
saver wheel is fitted. Avoid violent acceleration and braking,
abrupt steering and fast cornering.
The total life of a space-saver wheel is approximately 3,000
km, after which it must be replaced by another wheel of the
same type. Never install a traditional tyre on a rim designed to
be used as a space-saver wheel.
PERSONAL SAFETY
(CONTINUED)
Have the wheel repaired and refitted as soon as possible. Using
two or more space-saver wheels at the same time is forbidden.
Do not apply grease to the bolt threads before fitting: they could
come unscrewed.
•Snow chains cannot be fitted to the space-saver wheel.
So, if a front (drive) wheel is punctured and chains are needed,
a rear wheel should be fitted to the front of the car and the
space-saver wheel should be fitted to the rear. In this way,
equipped with two normal drive wheels at the front, they can be
fitted with snow chains, thus resolving the emergency situation.
•If the hub cap is not fitted correctly, it may come off when the
car is travelling.
Never tamper with the inflation valve.
Never introduce tools of any kind between rim and tyre. Check
tyre and space-saver wheel pressures regularly, complying with
the values given in the “Technical specifications” chapter.
•The jack is a tool developed and designed only for changing a
wheel, if a tyre gets punctured or damaged, on the vehicle with
which it is supplied or on other vehicles of the same model.
Any other use, e.g. to jack up other vehicle models or different
things, is strictly prohibited. Never use it to carry out
maintenance or repairs under the vehicle or to change
summer/winter wheels and vice versa.
Never go under the raised vehicle. If any work under the vehicle
is necessary, contact the Fiat Service Network. Incorrect
placing of the jack can cause the vehicle to drop: use it only in
the positions indicated.

201
PERSONAL SAFETY
(CONTINUED)
It is therefore advisable to fill up with fuel at the first LPG
refuelling to obtain a more “precise” indication of the level.
•If gas is smelt, switch from LPG operation to petrol operation
and immediately go to a Fiat Dealership to have the vehicle
checked and possible system faults excluded.
46) ENVIRONMENT PROTECTION SYSTEMS
•The catalytic converter and particulate filter (DPF) reach very
high temperatures during operation.
Therefore, do not park the car on flammable materials (e.g.
grass, dry leaves, pine needles etc.) to avoid the risk of fire.
47) MULTIMEDIA
•Follow the safety rules provided: otherwise serious injuries
may occur to the occupants or the system may be damaged.
•If the volume is too loud this can be dangerous.
Adjust the volume so that you can still hear background noises
(e.g. horns, ambulances, police vehicles, etc.)
•Where provided, my:Car app is not intended to replace the
vehicle Owner Handbook.
•Do not carry out other operations during installation and wait
for its completion, in order not to affect correct operation of the
radio.48) iTPMS SYSTEM
•If the system signals a pressure decrease on one or more tyres,
it is recommended to always check the pressure on all four tyres.
•The iTPMS does not relieve the driver from the obligation to
check the tyre pressure every month; it is not to be considered a
system to replace maintenance or a safety system.
•Tyre pressure must be checked with tyres cold. Should it
become necessary for whatever reason to check pressure with
warm tyres, do not reduce pressure even though it is higher than
the prescribed value, but repeat the check when tyres are cold.
•The iTPMS cannot indicate sudden tyre pressure drops (for
example when a tyre bursts). In this case, stop the vehicle,
braking with
caution and avoiding abrupt steering.
•The system only warns that the tyre pressure is low: it is not
able to inflate them.
•Insufficient tyre inflation increases fuel consumption, reduces
the tread duration and may affect the capacity to drive safely.

IMPORTANT INFORMATION AND RECOMMENDATIONS
208
1) KEYS - REMOTE CONTROL
Used batteries should be disposed of, as specified by law, in
the special containers, otherwise take them to a Fiat
Dealership, which will deal with their disposal.
2) CLIMATE CONTROL SYSTEM
The system uses R1234yf coolant, which is compatible with
the laws in force in the countries where the vehicle is sold.
When charging, only use the gas indicated on the plate in the
engine compartment. The use of other coolants affects the
efficiency and condition of the system. The lubricant used for
the compressor is also strictly linked to the refrigerant gas type,
refer to the Fiat Dealership.
3) SERVICING - CHECKING FLUID LEVELS
• Used engine oil and oil filters contain substances which are
harmful to the environment. To change the oil and filters, we
advise you to contact a Fiat Dealership.
• Used transmission fluid contains substances that are harmful
to the environment. It is advisable to have the oil changed by a
Fiat Dealership where it will be disposed of respecting the
environment and according to legal requirements.
•Batteries contain substances which are very dangerous for the
environment. It is advisable to contact a Fiat Dealership for
battery replacement.
ENVIRONMENTAL PROTECTION
4) MAINTENANCE - BODYWORK
Detergents pollute the environment. Only wash your vehicle in
areas equipped to collect and treat wastewater from this type of
activity.

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MAINTAIN YOUR VEHICLE IN
TIP TOP CONDITIONS WITH