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INTRODUCTION
Be extremely careful and prevent injury
to yourself and others or damage to
your vehicle when using this manual for
inspection and maintenance.
If you are unsure about any procedure it
describes, we strongly urge you to have
a reliable and qualified service shop
perform the work, preferably at Abarth
Dealership.
Factory-trained FCA technicians and
genuine FCA parts are best for your
vehicle. Without this expertise and the
parts that have been designed and
made especially for your vehicle,
inadequate, incomplete, and insufficient
servicing may result in problems. This
could lead to vehicle damage or an
accident and injuries.
For expert advice and quality service,
contact an Abarth Dealership.
The owner should retain evidence that
proper maintenance has been
performed as prescribed.
A claim against a warranty will not
qualify if it results from lack of
maintenance and not from defective
material or authorised workmanship.
Claims against the warranty resulting
from lack of maintenance, as opposed
to defective materials or authorized FCA
workmanship, will not be honored.Scheduled maintenance
NOTE After the prescribed period,
continue to follow the described
maintenance at the recommended
intervals.
Emission control and related
systems
The ignition and fuel systems are highly
important to the emission control
system and to efficient engine
operation. Do not tamper with them.
All inspections and adjustments must
be made by Abarth Dealership.
OWNER MAINTENANCE
PRECAUTIONS
187) 188) 189)
38)
Routine service
We highly recommend that these items
be inspected daily, or at least every
week:
Engine oil level
Engine coolant level
Brake and clutch fluid Level
Washer fluid level
Battery maintenance
Tire inflation pressure
Improper or incomplete service may
result in problems. This section gives
instructions only for items that are easy
to perform.As explained in the “Introduction”
paragraph, several procedures can be
done only by a qualified service
technician with special tools.
Improper do-it yourself maintenance
during the warranty period may affect
warranty coverage. For details, read the
separate Warranty statement provided
with the vehicle. If you are unsure about
any servicing or maintenance
procedure, have it done by Abarth
Dealership.
There are strict environmental laws
regarding the disposal of waste oil and
fluids. Please dispose of your waste
properly and with due regard to the
environment.
We recommend that you entrust the oil
and fluid changes of your vehicle to an
Abarth Dealership.
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PERIODIC CHECKS
Every1,000 kmor before long trips
check and, if necessary, top up:
engine coolant level;
brake fluid level;
windscreen washer fluid level;
tire inflation pressure and condition;
operation of lighting system
(headlights, direction indicators, hazard
warning lights, etc.);
operation of windscreen
washer/wiper system and
positioning/wear of windscreen window
wiper blades.
Every 3,000 km, check and top up if
required: engine oil level.
HEAVY-DUTY USE OF THE
VEHICLE
If the vehicle is used under one of the
following conditions:
dusty roads;
short, repeated journeys (less than
7-8 km) at sub-zero outside
temperatures;
engine often idling or driving long
distances at low speeds or long periods
of inactivity;
the following checks must be carried
out more often than indicated in the
Scheduled Servicing Plan:
check front disc brake pad condition
and wear;
check cleanliness of bonnet and
luggage compartment locks,
cleanliness and lubrication of linkage;
visually inspect conditions of: engine,
gearbox, transmission, pipes and hoses
(exhaust/fuel system/brakes) and
rubber elements (gaiters/sleeves/
bushes, etc.);
check battery charge and battery
fluid level (electrolyte);
visually inspect conditions of the
accessory drive belts;
check and, if necessary, change
engine oil and replace oil filter;
check and, if necessary, replace
pollen filter;
check and, if necessary, replace air
cleaner.
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MAINTENANCE AND CARE
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SCHEDULED SERVICING PLAN
The checks listed in the Scheduled Servicing Plan, after reaching 120,000 km/8 years, must be cyclically repeated starting from
the first interval, thus following the same intervals as before.
Thousands of miles9 182736455463728190
Thousands of kilometers15 30 45 60 75 90 105 120 135 150
Years12345678910
Check tire condition/wear and adjust pressure, if
necessary. Check quick tire repair kit recharge
condition and expiry date (where provided)
●●●●●●●●●●
Check operation of lighting system (headlights,
direction indicators, hazard warning lights, boot,
passenger compartment, glove compartment,
instrumental panel warning lights, etc.)
●●●●●●●●●●
Check and, if necessary, top up fluid levels (1)●●●●●●●●●●
Check exhaust emissions/smokiness●●●●●●●●●●
Use the diagnosis socket to check engine
management system operation, emissions and,
for versions/markets where provided, engine oil
degradation
●●●●●●●●●●
Visually inspect conditions of: exterior bodywork,
underbody protection, pipes and hoses (exhaust,
fuel system, brakes), rubber elements (gaiters,
sleeves, bushes, etc.) and fasteners in sight
●●●●●
Visually inspect conditions of steering elements
and check their operation●●●●●
(1) Always only use the liquids shown in the handbook for topping up after having checked that the system is not damaged.
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Thousands of miles9 182736455463728190
Thousands of kilometers15 30 45 60 75 90 105 120 135 150
Years12345678910
Check endfloat of wheel bearings and front and
rear joints●●●●●
Check windscreen wiper blade position/wear●●●●●
Check operation of the wiper/washer system
and adjust jets, if necessary●●●●●
Check cleanliness of bonnet and boot locks, as
well as cleanliness and lubrication of linkages●●●●●
Check handbrake lever travel and adjust, if
necessary●●●●●●●●●●
Visually inspect conditions and wear of front/rear
disk brake pads and integrity of pad wear
indicator
●●●●●●●●●●
Visually inspect condition of evaporation control
system●●●
Visually inspect condition and tensioning of
accessory drive belt(s)●
Visually inspect conditions of toothed timing
drive belt●
Change transmission oil●
Change engine oil and replace oil filter●●●●●●●●●●
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MAINTENANCE AND CARE
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Thousands of miles9 182736455463728190
Thousands of kilometers15 30 45 60 75 90 105 120 135 150
Years12345678910
Replace spark plugs (2)●●●
Replace accessory drive belt(s)(3)
Replace toothed timing drive belt(3)
Replace air filter cartridge (4)
●●●
Change the brake fluid(5)
Replace air cabin filter (4) (o) (●)
●●●●●
(2) For 1.4 Turbo Multiair versions, to guarantee correct operation and prevent serious damage to the engine, it is essential to proceed as
follows: only use spark plugs specifically certified for these engines; all spark plugs should be of the same type and brand (see the "Engine"
paragraph in the "Technical specifications" chapter); stricltly comply with the replacement intervals in the Scheduled Servicing Plan. It is
advisable to contact an Abarth Dealership for spark plug replacement.
(3) Areas that are not dusty: recommended maximum mileage 120.000 km. Regardless of the mileage, the belt must be replaced every 6 years.
Dusty areas and/or demanding use (cold climates, town use, long periods of idling): recommended maximum mileage 60.000 km.
Regardless of the mileage, the belt must be replaced every 4 years.
(4) If the vehicle is used in dusty areas, this cleaner must be replaced every 15.000 km.
(5) The brake fluid replacement has to be done every two years, irrespective of the mileage.
(o) Recommended operatios
(●) Mandatory operations
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WARNING
187)Do not perform maintenance work if
you lack sufficient knowledge and
experience or the proper tools and
equipment to do the work. Have
maintenance work done by a qualified
technician. Performing maintenance work
on a vehicle is dangerous if not done
properly. You can be seriously injured while
performing some maintenance procedures.
188)If you must run the engine while
working under the bonnet, make certain
that you remove all jewelry (especially
rings, bracelets, watches, and necklaces)
and all neckties, scarves, and similar loose
clothing before getting near the engine or
cooling fan which may turn on
unexpectedly. Either can become
entangled in moving parts and result in
injury.
189)Switch the ignition to off and make
sure the fan is not running before
attempting to work near the cooling fan.
Working near the cooling fan when it is
running is dangerous. The fan could
continue running indefinitely even if the
engine has stopped and the engine
compartment temperature is high. You
could be hit by the fan and seriously
injured.
IMPORTANT
38)Do not leave items in the engine
compartment. After you have finished
checking or doing servicing in the engine
compartment, do not forget and leave
items such as tools or rags in the engine
compartment. Tools or other items left in
the engine compartment could cause
engine damage or a fire leading to an
unexpected accident.
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MAINTENANCE AND CARE
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ENGINE COMPARTMENT
CHECKING LEVELS
190) 191)
39)
1. Window and headlight washer fluid 2. Engine oil dipstick 3. Engine oil cap 4. Engine coolant fluid 5. Brake/clutch
fluid 6. Battery
14807030300-472-472AB
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ENGINE OIL
192)
40)
4)
Inspecting engine oil level
Proceed as follows:
be sure the vehicle is on a level
surface;
warm up the engine to normal
operating temperature;
turn it off and wait at least 5 minutes
for the oil to return to the sump;
pull out the dipstick 1 fig. 149, wipe it
clean, and reinsert it fully;
pull it out again and examine the
level. The level is normal if it is between
Low and Full. If it is near or below Low,
open the engine oil cap/filler 2 and add
enough oil to bring the level to Full.
IMPORTANT Do not overfill the engine
oil. This may cause engine damage.
make sure the O-ring on the dipstick
is positioned properly before reinserting
the dipstick;
reinsert the dipstick fully.
Engine oil consumption
During the initial period of use the
engine oil consumption conditions
should be considered as having
stabilised after the first 5000 –
6000 km.
NOTE It is normal for all engines to
consume engine oil under normal
driving conditions. Engine oil
consumption may be as high as
400 g/1000 km. This may be as a result
of evaporation, internal ventilation or
burning of the lubricating oil in the
working engine. Oil consumption may
be higher when the engine is new due
to the running-in process. Oil
consumption is also dependant on
engine speed and engine load. Under
extreme driving conditions, oil
consumption may be higher.
Engine oil changing
NOTE Changing the engine oil should
be done by an expert repairer, we
recommend an Abarth Dealership.
ENGINE COOLANT
193) 194) 195)
41) 42) 43) 44) 45)
The coolant should be at full in the
radiator and between the F (Full) and L
(Low) marks on the coolant reservoir
fig. 150 when the engine is cool.
If it is at or near L (Low), add enough
coolant to the coolant reservoir to
provide freezing and corrosion
protection and to bring the level to F
(Full).
Securely tighten the coolant reservoir
tank cap after adding coolant.
If the coolant reservoir is empty or new
coolant is required frequently, contact
an Abarth Dealership.
14907030403-121-001AB
15007030501-121-001AB
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MAINTENANCE AND CARE