
HA-28
< REMOVAL AND INSTALLATION >
COOLER PIPE AND HOSE
COOLER PIPE AND HOSE
Exploded ViewINFOID:0000000012432010
LOW-PRESSURE FLEXIBLE HOSE
LOW-PRESSURE FLEXIBLE HOSE : Removal and InstallationINFOID:0000000012432011
CAUTION:
Perform oil return operation before each refrigeration system disassembly. However, if a large
amountof refrigerant or oil is detected, do not perform oil return operation. Refer to HA-22, "
Perform
Oil Return Operation".
REMOVAL
1. Discharge the refrigerant. Refer to HA-20, "Recycle Refrigerant".
2. Disconnect vacuum hose from intake manifold. Refer to BR-33, "
Exploded View".
3. Remove ground wire from engine to radiator core support upper.
4. Remove front grille. Refer to EXT-32, "
Removal and Installation".
5. Remove low-pressure flexible hose nut and bolt, then position lower dash insulator as necessary.
6. Remove bolt and low-pressure flexible hose from expansion valve. CAUTION:
Cap or wrap the joint of the A/C hose and expansion valve with suitable material such as vinyl tape
to avoid the entry of air.
7. Remove bolt and low-pressure flexible hose from compressor.
1. Heating and cooling unit assembly 2. O-ring 3. High-pressure pipe
4. Low-pressure flexible hose 5. Condenser assembly 6. High-pressure flexible hose
7. Compressor
JMIIA1874GB
Revision: August 2015 2016 Versa Note
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COOLER PIPE AND HOSEHA-29
< REMOVAL AND INSTALLATION >
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CAUTION:
Cap or wrap the joint of the A/ C hose and compressor with suitable material such as vinyl tape to
avoid the entry of air.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
• Do not reuse O-rings.
• Apply compressor oil to new O-rings of low-pressure flexible hose for installation.
• After charging refrigerant, check for leaks. Refer to HA-18, "
Leak Test".
HIGH-PRESSURE FLEXIBLE HOSE
HIGH-PRESSURE FLEXIBLE HOSE : Removal and InstallationINFOID:0000000012432012
CAUTION:
Perform oil return operation before each refrigeration system disassembly. However, if a large
amountof refrigerant or oil is detected, do not perform oil return operation. Refer to HA-22, "
Perform
Oil Return Operation".
REMOVAL
1. Discharge the refrigerant. Refer to HA-20, "Recycle Refrigerant".
2. Remove front grille. Refer to EXT-32, "
Removal and Installation".
3. Remove bolt and high-pressure flexible hose from condenser. CAUTION:
Cap or wrap the joint of the A/C hose and condenser with suitable material such as vinyl tape to
avoid the entry of air.
4. Remove bolt and high-pressure flexible hose from compressor. CAUTION:
Cap or wrap the joint of the A/ C hose and compressor with suitable material such as vinyl tape to
avoid the entry of air.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
• Do not reuse O-rings.
• Apply compressor oil to new O-rings of the high-pressure flexible hose for installation.
• After charging refrigerant, check for leaks. Refer to HA-18, "
Leak Test".
HIGH-PRESSURE PIPE
HIGH-PRESSURE PIPE : Removal and InstallationINFOID:0000000012432013
REMOVAL
1. Discharge the refrigerant. Refer to HA-20, "Recycle Refrigerant".
2. Remove radiator core support upper. Refer to DLK-144, "
RADIATOR CORE SUPPORT UPPER :
Removal and Installation".
3. Remove low-pressure flexible hose. Refer to HA-28, "
LOW-PRESSURE FLEXIBLE HOSE : Removal and
Installation".
4. Remove high-pressure flexible hose. Refer to HA-29, "
HIGH-PRESSURE FLEXIBLE HOSE : Removal
and Installation".
5. Disconnect high-pressure pipe from expansion valve. CAUTION:
Cap or wrap the joint of the A/C piping and expan sion valve with suitable material such as vinyl
tape to avoid the entry of air.
6. Remove bolt and high-pressure pipe from condenser. CAUTION:
Cap or wrap the joint of the A/C piping and conden ser with suitable material such as vinyl tape to
avoid the entry of air.
7. Release clips and remove high-pressure pipe from vehicle.
Revision: August 2015 2016 Versa Note
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CONDENSERHA-31
< REMOVAL AND INSTALLATION >
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CONDENSER
Exploded ViewINFOID:0000000012432014
CONDENSER
CONDENSER : Remova l and InstallationINFOID:0000000012432015
CAUTION:
Perform oil return operation be fore each refrigeration system disassembly. However, if a large
amountof refrigerant or oil is detected, do not perform oil return operation. Refer to HA-22, "
Perform
Oil Return Operation".
REMOVAL
1. Discharge the refrigerant. Refer to HA-20, "Recycle Refrigerant".
2. Remove front grille. Refer to EXT-32, "
Removal and Installation".
3. Remove air guides. Refer to DLK-144, "
Exploded View".
4. Remove radiator core support upper. Refer to DLK-144, "
RADIATOR CORE SUPPORT UPPER :
Removal and Installation".
5. Remove bolt and high-pressure flexible hose from condenser. CAUTION:
Cap or wrap the joint of the A/C hose and condenser with suitable material such as vinyl tape to
avoid the entry of air.
6. Remove bolt and high-pressure pipe from condenser. CAUTION:
Cap or wrap the joint of the A/C piping and conden ser with suitable material such as vinyl tape to
avoid the entry of air.
7. Disconnect the harness connector from the refri gerant pressure sensor and remove condenser.
CAUTION:
Be careful not to damage core surface of condenser.
1. Refrigerant pressure sensor 2. Condenser with liquid tank 3. O-ring
AWIIA1695ZZ
Revision: August 2015 2016 Versa Note
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MA-12
< PERIODIC MAINTENANCE >
RECOMMENDED FLUIDS AND LUBRICANTS
Engine Oil Recommendation
INFOID:0000000012432246
NISSAN recommends the use of an energy conservi ng oil in order to improve fuel economy.
Select only engine oils that meet the American Petroleum Institute (API) certification and International Lubrica-
tion Standardization and Approval Committee (ILSAC) ce rtification and SAE viscosity standard. These oils
have the API certification mark on the front of the container. Oils whic h do not have the specified quality label
should not be used as they could cause engine damage.
Anti-Freeze Coolant Mixture RatioINFOID:0000000012432247
The engine cooling system is filled at the factory with a pre-diluted mixture of 50% Genuine NISSAN Long Life
Antifreeze/Coolant (blue) and 50% water to provide year-round anti-freeze and coolant protection. The anti-
freeze solution contains rust and corrosion inhibitors. Additional engine cooling system additives are not nec-
essary.
WARNING:
• Do not remove the radiator or coolant reservoir cap when the engine is hot. Wait until the engine and radiator cool down. Serious burns could be caused by high pressure fluid escaping from the radia-
tor.
• The radiator is equipped with a pressure type radiator cap. To prevent engine damage, use only a
Genuine NISSAN radiator cap.
CAUTION:
• When adding or replacing coolant, be sure to use only Genuine NISSAN Lo ng Life Antifreeze/Cool-
ant (blue) or equivalent. Genuine NISSAN Long Life Antifreeze/Coolant (blue) is pre-diluted to pro-
vide antifreeze protection to -34 °F (-37 °C). If additional freeze protect ion is needed due to weather
where you operate your vehicle, add Genuine NISSAN long life Antifreeze/Coolant (blue) concentrate
following the directions on the container. If an equivalent coolant other than Genuine NISSAN Long
Life Antifreeze/Coolant (blue) is used, follow the coolant manufact urer’s instructions to maintain
minimum antifreeze protection to -34 °F (-37 °C). The use of other types of coolant solutions other
than Genuine NISSAN Long Life Antifreeze/Coolant (blue) or equivalent may damage the engine
cooling system.
• Mixing any other type of coolant other than Genuine NISSAN Long Life Antifreeze/Coolant (blue),
including Genuine NISSAN Long Life Antifreeze/Coolant (green), or the use of non-distilled water will
reduce the life expectancy of the factory filled coolant.
Air conditioning system refrigerant 0.4 kg0.9 lb 0.9 lb• HFC-134a (R-134a)
• For further details, see “Air condi-
tioner specification label”.
Air conditioning system oil 110 - 130 m3.7 - 4.4 fl oz 3.9 - 4.6 fl oz • A/C System Oil Type R (DH-PR)
• For further details, see “Air condi-
tioner specification label”.
Fluid type
Capacity (Approximate)
Recommended Fluids/Lubricants
Metric US measure Imp measure
1. API certification mark 2. API service symbol
JSPIA0014ZZ
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ENGINE MAINTENANCEMA-15
< PERIODIC MAINTENANCE >
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• When checking immediately after in
stallation, first adjust it to the specified value. Then, after
turning crankshaft two turns or more, readjust to the specified value to avoid variation in deflec-
tion between pulleys.
• When the tension adjustment is performed, the lo ck nut should be in the condition at Step 2. If
the tension adjustment is perfo rmed when the lock nut is loosened more than the temporary
tightening, the idler pulley tilts and the co rrect tension adjustment cannot be performed.
4. Tighten the lock nut to final tightening specification.
ENGINE COOLANT
ENGINE COOLANT : InspectionINFOID:0000000012432252
CHECKING COOLING SYSTEM HOSES
Check hoses for the following:
• Improper attachment
• Leaks
•Cracks
• Damage
• Loose connections
• Chafing
• Deterioration
CHECKING RESERVOIR LEVEL
• Check that the reservoir tank engine coolant level is within the MAX (A) to MIN (B) range when the engine is cool.
• Adjust the engine coolant level if necessary. CAUTION:
Refill the engine cooling system with the specified coolant or
equivalent. Refer to MA-11, "
Fluids and Lubricants".
CHECKING COOLING SYSTEM FOR LEAKS
WARNING:
Do not remove the radiator cap when the engine is hot. Serious burns could occur from high-pressure
engine coolant escaping from the radiator. Wrap a thick cloth around the cap. Slowly push down and
turn it a quarter turn to allow built-up pressure to escape. Carefully remove the cap by pushing it down
and turning it all the way.
CAUTION:
• Perform this step when the engine is cold.
• Do not spill engine coolant on drive belt.
To check for leaks, apply pressure to the cooling system using suit-
able tools (A) and (B). Lock nut (Final tightening) :
34.8 N·m (3.5 kg-m, 26 ft-lb)
JPBIA0102ZZ
Testing pressure: Refer to CO-12, "RADIATOR
: Inspection".
PBIC5121J
Revision: August 2015
2016 Versa Note
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MA-16
< PERIODIC MAINTENANCE >
ENGINE MAINTENANCE
ENGINE COOLANT : Draining Engine Coolant
INFOID:0000000012432253
WARNING:
Do not remove the radiator cap when the engine is hot. Serious burns could occur from high-pressure
engine coolant escaping from the radiator. Wrap a th ick cloth around the cap. Slowly push down and
turn it a quarter turn to allow built-up pressure to escape. Carefully remove the cap by pushing it down
and turning it all the way.
1. Remove front under cover. Refer to EXT-39, "
FRONT UNDER COVER : Removal and Installation".
2. Connect a suitable hose to the radiator drain plug. • Use a suitable hose with the dimensions as shown.
3. Open radiator drain plug (A) at the bottom of radiator, and then remove radiator cap.
(B): Suitable hose
: Front
CAUTION:
• Perform this step when engine is cold.
• Do not spill engine coolant on the drive belt.
4. It is necessary to drain the cylinder block when drai ning all of engine coolant in the system. To drain the
cylinder block, open the water drain plugs on cylinder block. Refer to EM-93, "
Exploded View".
5. Remove reservoir tank if necessary, and drain engine coolant and clean reservoir tank before installing. Refer to CO-13, "
Exploded View".
6. Check drained engine coolant for contaminants such as rust, corrosion or discoloration. If contaminated, flush the engine cooling system. Refer to MA-18, "
ENGINE COOLANT : Flushing Cooling System".
ENGINE COOLANT : RefillingINFOID:0000000012432254
1. Install the radiator drain plug. Install the reservoir tank and cylinder block drain plug, if removed for a total
system drain or for engine removal or repair.
• The radiator must be completely empty of engine coolant and water.
• Apply sealant to the threads of the cylinder block drain plug. Use Genuine High Performance
Thread Sealant or equivalent. Refer to MA-11, "
Fluids and Lubricants".
2. If disconnected, reattach the upper radiator hose at the engine side.
3. Set the vehicle heater controls to the full HOT and heat er ON position. Turn the vehicle ignition ON with
the engine OFF as necessary to activate the heater mode. Diameter (A) : 0.8 mm (0.31 in)
Length (B) : 300 mm (11.81 in)
JPBIA4770ZZ
AWBIA1613ZZ
Radiator drain plug : Refer to
CO-13, "Exploded View".
Revision: August 2015 2016 Versa Note
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ENGINE MAINTENANCEMA-17
< PERIODIC MAINTENANCE >
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4. Install the Tool by installing the radiator cap adapter onto the
radiator neck opening. Then attach the gauge body assembly
with the refill tube and the venturi assembly to the radiator cap
adapter.
5. Insert the refill hose into the engine coolant mixture container that is placed at floor level. Make sure the ball valve is in the
closed position.
•Use recommended engine coolant or equivalent.
Refer to MA-11, "
Fluids and Lubricants".
CAUTION:
Do not use any cooling system additives such as radiator
sealer. Additives may clog the cooling system and cause
damage to the engine, transmission and/or cooling system.
6. Install an air hose to the venturi assembly, the air pressure must be within specification.
CAUTION:
The compressed air supply must be equipped with an air dryer.
7. The vacuum gauge will begin to rise and there will be an audible hissing noise. During this process open the ball valve on the refill hose slightly. Engine coolant will be visible rising in the refill hose. Once the refill
hose is full of engine coolant, close the ball valve. This will purge any air trapped in the refill hose.
8. Continue to draw the vacuum until the gauge reaches 28 inches of vacuum. The gauge may not reach 28 inches in high altitude
locations, use the vacuum specifications based on the altitude
above sea level.
9. When the vacuum gauge has reached the specified amount, disconnect the air hose and wait 20 seconds
to see if the system loses any vacuum. If the vacuum level drops, perform any necessary repairs to the
system and repeat steps 6 - 8 to br ing the vacuum to the specified amount. Recheck for any leaks.
10. Place the engine coolant container (with the refill hose in serted) at the same level as the top of the radia-
tor. Then open the ball valve on the refill hose so the engine coolant will be drawn up to fill the cooling sys-
tem. The cooling system is full when the vacuum gauge reads zero.
CAUTION:
Do not allow the engine coolant co ntainer to get too low when filling, to avoid air from being drawn
into the cooling system.
11. Remove the Tool from the radiator neck opening.
12. Fill the cooling system reservoir tank to the specif ied level and install the radiator cap. Run the engine to
warm up the cooling system and top up the system as necessary.
13. Install the front under cover. Refer to EXT-39, "
FRONT UNDER COVER : Removal and Installation".
Tool number : KV991J0070 (J-45695)
Engine coolant capacity
(with reservoir tank)
: Refer to
MA-11, "
Fluids and
Lubricants".
Compressed air
supply pressure : 549 - 824 kPa (5.6 - 8.4 kg/cm
2,
80 - 119 psi)LLIA0058E
Altitude above sea level Vacuum gauge reading
0 - 100 m (328 ft) : 28 inches of vacuum
300 m (984 ft) : 27 inches of vacuum
500 m (1,641 ft) : 26 inches of vacuum
1,000 m (3,281 ft) : 24 - 25 inches of vacuum
LLIA0057E
Revision: August 2015 2016 Versa Note
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MA-18
< PERIODIC MAINTENANCE >
ENGINE MAINTENANCE
ENGINE COOLANT : Flushing Cooling System
INFOID:0000000012432255
1. Install radiator drain plug and reservoir tank, if removed.
CAUTION:
Be sure to clean drain plug and install with new O-ring.
2. If water drain plugs on cylinder block were removed, close and tighten them. Refer to EM-93, "
Exploded
View".
3. Remove air duct from between air cleaner case and electric throttle control actuator. Refer to EM-26,
"Removal and Installation".
4. Disconnect heater hose (1) at location ( ) as shown. • Position heater hose as high as possible.
: Front
5. Fill radiator until engine coolant flows out of the disconnected heater hose and then reconnect the heater
hose.
6. Finish filling the engine and reservoir tank with water and reinstall the radiator cap.
7. Install air duct in between air cleaner case and electric throttle control actuator. Refer to EM-26, "
Removal
and Installation".
8. Run the engine and warm it up to normal operating temperature.
9. Rev the engine two or three times under no-load.
10. Stop the engine and wait until it cools down.
11. Drain water from the system. Refer to MA-16, "
ENGINE COOLANT : Draining Engine Coolant".
12. Repeat steps 1 through 11 until clear water begins to drain from radiator.
FUEL LINES
FUEL LINES : InspectionINFOID:0000000012432256
Inspect fuel lines, fuel filler cap, and fuel tank for improper attach-
ment, leakage, cracks, damage, l oose connections, chafing or dete-
rioration.
If necessary, repair or replace damaged parts.
AIR CLEANER FILTER
Radiator drain plug : Refer to CO-13, "Exploded View".
JSBIA0616ZZ
(A) : Engine
(B) : Fuel line
(C) : Fuel tank
JPBIA0129ZZ
Revision: August 2015 2016 Versa Note
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