DIAGNOSIS SYSTEM (ECM)EC-55
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Calculated load value: (Calculated load value in the freeze frame data) x (1
±0.1) [%]
Engine coolant temperature condition:
• When the freeze frame data shows lower than 70 °C (158° F), engine coolant temperature should be lower
than 70 °C (158 °F).
• When the freeze frame data shows higher than or equal to 70 °C (158° F), engine coolant temperature should
be higher than or equal to 70 °C (158° F).
NOTE:
• When the same malfunction is detected regardless of t he above vehicle conditions, reset the counter of driv-
ing pattern C.
• When the above conditions are satisfied without detecting t he same malfunction, reset the counter of driving
pattern C.
• The 1st trip DTC will be cleared when C counter is counted once without the same malfunction after DTC is stored in ECM.
DRIVING PATTERN D
Driving pattern D means a trip satisfying the following conditions.
• The state of driving at 40 km/h (25 MPH) reaches 300 seconds or more in total.
• Idle speed lasts 30 seconds or more.
• A lapse of 600 seconds or more after engine start.
NOTE:
• When the same malfunction is detected regardless of driv ing conditions, reset the counter of driving pattern
D.
• When the above conditions are satisfied without detecting the same malfunction, reset the counter of driving
pattern D.
DIAGNOSIS DESCRIPTION : System Readiness Test (SRT) CodeINFOID:0000000012431337
System Readiness Test (SRT) code is specified in Service $01 of SAE J1979/ISO 15031-5.
As part of an enhanced emissions test for Inspection & Ma intenance (I/M), certain states require the status of
SRT be used to indicate whether the ECM has comple ted self-diagnosis of major emission systems and com-
ponents. Completion must be verified in order for the emissions inspection to proceed.
If a vehicle is rejected for a State emissions inspection due to one or more SRT items indicating “INCMP”, use
the information in this Service Manual to set the SRT to “CMPLT”.
In most cases the ECM will automatically complete its self-diagnosis cycle during normal usage, and the SRT
status will indicate “CMPLT” for each application system. Once set as “CMPLT”, the SRT status remains
“CMPLT” until the self-diagnosis memory is erased.
Occasionally, certain portions of the self-diagnostic test may not be completed as a result of the customer's
normal driving pattern; the SRT will indicate “INCMP” for these items.
NOTE:
The SRT will also indicate “INCMP” if the self-diagnosis memory is erased for any reason or if the ECM mem-
ory power supply is interrupted for several hours.
If, during the state emissions inspection, the SRT indicates “CMPLT” for all test items, the inspector will con-
tinue with the emissions test. However, if the SRT i ndicates “INCMP” for one or more of the SRT items the
vehicle is returned to the customer untested.
NOTE:
If permanent DTC is stored or MIL illuminates during the state emissions inspection, the vehicle is also
returned to the customer untested even though the SRT indicates “CMPLT” for all test items. Therefore, it is
important to check SRT (“CMPLT”), DTC (No DT Cs) and permanent DTC (No permanent DTC) before the
inspection.
SRT SET TIMING
SRT is set as “CMPLT” after self-diagnosis has been performed one or more times. Completion of SRT is
done regardless of whether the result is OK or NG. T he set timing is different between OK and NG results and
is shown in the table below.
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DIAGNOSIS SYSTEM (ECM)EC-57
< SYSTEM DESCRIPTION > [HR16DE]
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PERMANENT DTC SET TIMING
The setting timing of permanent DTC is stored in ECM
with the lighting of MIL when a DTC is confirmed.
DIAGNOSIS DESCRIPTION : Malfunction Indicator Lamp (MIL)INFOID:0000000012431339
When emission-related ECU detects a malfunction in the emission
control systems components and/or the powertrain control compo-
nents (which affect vehicle emissions), it turns on/blinks MIL to
inform the driver that a malfunction has been detected.
1. The MIL illuminates when ignition switch is turned ON (engine is
not running).
NOTE:
Check the MIL circuit if MIL does not illuminate. Refer to EC-
456, "Diagnosis Procedure".
2. When the engine is start ed, the MIL should go off.
NOTE:
If MIL continues to illuminate/ blink, perform self-diagnoses and
inspect/repair accordingly because an emission-rela ted ECU has detected a malfunction in the emission
control systems components and/or the powertrain cont rol components (which affect vehicle emissions).
On Board Diagnosis FunctionINFOID:0000000012431340
ON BOARD DIAGNOSIS ITEM
The on board diagnostic system has the following functions.
BULB CHECK MODE
Description
This function allows damage inspection in the MIL bulb (blown, open circuit, etc.).
Operation Procedure
1. Turn ignition switch ON.
2. The MIL on the instrument panel should stay ON.
If it remains OFF, check MIL circuit. Refer to EC-456, "
Diagnosis Procedure".
SRT STATUS MODE
Description
This function allows to read if ECM has completed the self-diagnoses of major emission control systems and
components. For SRT, refer to EC-55, "
DIAGNOSIS DESCRIPTION : System Readiness Test (SRT) Code".
Operation Procedure
1. Turn ignition switch ON and wait 20 seconds.
2. SRT status is indicated as shown blow.
• ECM continues to illuminate MIL if all SRT codes are set.
SAT652J
Diagnostic test mode Function
Bulb check MIL can be checked.
SRT status ECM can read if SRT codes are set.
Malfunction warning If ECM detects a malfunction, it illuminates or blinks MIL to inform the driver that a malfunction
has been detected.
Self-diagnostic results DTCs or 1st trip DTCs stored in ECM can be read.
Accelerator pedal released position
learning ECM can learn the accelerator pedal released position. Refer to
EC-128, "
Description".
Throttle valve closed position learning ECM can learn the throttle valve closed position. Refer to EC-129, "
Description".
Idle air volume learning ECM can learn the idle air volume. Refer to EC-130, "
Description".
Mixture ratio self-learning value clear Mixture ratio self-learning value can be erased. Refer to EC-132, "
Description".
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EC-58
< SYSTEM DESCRIPTION >[HR16DE]
DIAGNOSIS SYSTEM (ECM)
• ECM blinks MIL for about 10 seconds if all SRT codes are not set.
MALFUNCTION WARNING MODE
Description
In this function ECM turns on or blinks MIL when it detects a malfunction in the emission control system com-
ponents and/or the powertrain control components (which affe
ct vehicle emissions) to inform the driver that a
malfunction has been detected.
Operation Procedure
1. Turn ignition switch ON.
2. Check that MIL illuminates. If it remains OFF, check MIL circuit. Refer to EC-456, "
Diagnosis Procedure".
3. Start engine and let it idle. • For two trip detection logic diagnoses, ECM turns on MIL when it detects the same malfunction twice inthe two consecutive driving cycles.
• For 1st trip detection logic diagnoses, ECM turns on MIL when it detects a malfunction in one driving cycle.
• ECM blinks MIL when it detects a malfunction t hat may damage the three way catalyst (misfire).
SELF-DIAGNOSTIC RESULTS MODE
Description
This function allows to indicate DTCs or 1st trip DT Cs stored in ECM according to the number of times MIL is
blinking.
How to Set Self-diagnostic Results Mode
NOTE:
• It is better to count the time accurately with a clock.
• It is impossible to switch the diagnostic mode when an accelerator pedal position sensor circuit has a mal-
function.
• After ignition switch is turned off, ECM is always released from the “self-diagnostic results” mode.
1. Confirm that accelerator pedal is fully releas ed, turn ignition switch ON and wait 3 seconds.
2. Repeat the following procedure quickly five times within 5 seconds. • Fully depress the accelerator pedal.
• Fully release the accelerator pedal.
3. Wait 7 seconds, fully depress the accelerator pedal and keep it depressed for approx. 10 seconds until the MIL starts blinking.
NOTE:
Do not release the accelerator pedal for 10 seconds if MIL starts blinking during this period. This blinking
is displaying SRT status and is continued for another 10 seconds.
4. Fully release the accelerator pedal. ECM has entered to “Self-diagnostic results” mode.
JMBIA1515GB
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EC-68
< SYSTEM DESCRIPTION >[HR16DE]
DIAGNOSIS SYSTEM (ECM)
*: Leaving cooling fan OFF with CONSULT while engine is running may cause the engine to overheat.TEST ITEM
CONDITION JUDGMENTCHECK ITEM (REMEDY)
FUEL INJECTION • Engine: Return to the original trouble
condition
• Change the amount of fuel injection
using CONSULT. If trouble symptom disappears, see
CHECK ITEM.
• Harness and connectors
• Fuel injector
• Air fuel ratio (A/F) sensor 1
ENG COOLANT
TEMP • Engine: Return to the original trouble
condition
• Change the engine coolant tempera-
ture using CONSULT. If trouble symptom disappears, see
CHECK ITEM.• Harness and connectors
• Engine coolant temperature
sensor
• Fuel injector
PURG VOL CONT/V • Engine: After warming up, run engine
at 1,500 rpm.
• Change the EVAP canister purge vol-
ume control solenoid valve opening
percent using CONSULT. Engine speed changes according to
the opening percent.
• Harness and connectors
• Solenoid valve
FUEL/T TEMP SEN Change the fuel tank temperature using CONSULT.
COOLING FAN* • Ignition switch: ON
• Turn the cooling fan “LOW”, “HI” and
“OFF” CONSULT. Cooling fan moves and stops.
• Harness and connectors
• IPDM E/R (Cooling fan relay)
• Cooling fan motor
ALTERNATOR
DUTY • Engine: Idle
• Change duty ratio using CONSULT.
Battery voltage changes.• Harness and connectors
• IPDM E/R
•Alternator
FUEL PUMP RELAY • Ignition switch: ON
• Turn the fuel pump relay “ON” and
“OFF” using CONSULT and listen to
operating sound. Fuel pump relay makes the operat-
ing sound.
• Harness and connectors
•Fuel pump relay
IGNITION TIMING • Engine: Return to the original trouble
condition
• Timing light: Set
• Retard the ignition timing using CON- SULT. If trouble symptom disappears, see
CHECK ITEM.
Perform Idle Air Volume Learn-
ing.
POWER BALANCE • Engine: After warming up, idle the en-
gine.
• A/C switch OFF
• Shift lever: P or N (CVT), Neutral (M/
T)
• Cut off each fuel injector signal one at
a time using CONSULT. Engine runs rough or dies.
• Harness and connectors
• Compression
• Fuel injector
• Power transistor
• Spark plug
• Ignition coil
VENT CONTROL/V • Ignition switch: ON
• Turn solenoid valve ON and OFF with
the CONSULT and listen to operating
sound. Solenoid valve makes an operating
sound.
• Harness and connectors
• EVAP canister vent control
solenoid valve
INT V/T ASSIGN
ANGLE • Engine: Return to the original non-
standard condition
• Change intake valve timing using CONSULT. If malfunctioning symptom disap-
pears, see CHECK ITEM.
• Harness and connectors
• Intake valve timing control
solenoid valve
EX H V/T ASSIGN
ANGLE •
E
ngine: Return to the original non-
standard condition
• Change exhaust valve timing using CONSULT. If malfunctioning symptom disap-
pears, see CHECK ITEM.
• Harness and connectors
• Exhaust valve timing control
solenoid valve
ACTIVE GRILLE
SHUTTER NOTE:
Initial position learning is required every
time when the ignition switch is turned
OFF.
1. Engine: Idle speed
2. Touch “CALIBRTN” to perform ini-
tial position learning.
3. Touch “OPEN” or “CLOSE” to op- erate active grille shutter. Active grille shutter fully opens or
fully closes.
• Harness or connector
• Active grille shutter actuator
• Active grille shutter
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ECM
EC-79
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(W) 40
(L) Knock sensor
Input[Engine is running]
• Idle speed
2.5 V
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(LG/B) 44
(P) Engine coolant temperature
sensor
Input [Engine is running] 0 - 4.8 V
Output voltage varies with engine
coolant temperature.
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(L) 68
(R) Battery temperature sensor Input [Engine is running]
• Battery temperature: 25
°C ( °F)
• Idle speed 3.5 V
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(L) —Sensor ground
(Knock sensor shield circuit) ——
—
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(L) 51
(P) Fuel tank temperature sen-
sor
Input [Engine is running] 0 - 4.8 V
Output voltage varies with fuel
tank temperature.
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(SB) 68
(R) EVAP control system pres-
sure sensor
Input [Ignition switch: ON]
0.5 - 4.6 V
44
(P) —Sensor ground
(Engine coolant tempera-
ture sensor) ——
—
45
(G/B) 52
(LG) Mass air flow sensor
Input[Ignition switch ON]
• Engine stopped
0.4 V
[Engine is running]
• Warm-up condition
• Idle speed 0.8 - 1.3 V
[Engine is running]
• Warm-up condition
• Engine is revving from idle to about 4,000 rpm 0.8 - 1.3 to 2.4 V
(Check for linear voltage rise in
response to engine being in-
creased to about 4,000 rpm.)
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(V) 55
(G/L) Intake air temperature sen-
sor
Input [Engine is running] 0 - 4.8 V
Output voltage varies with intake
air temperature.
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(Y) 60
(L) Engine oil pressure sensor Input [Engine is running]
• Warm-up condition
• Idle speed
1.0 - 2.0 V
[Engine is running]
• Warm-up condition
• Engine speed: 2,000 rpm 1.5 - 3.5 V
48
(W/R) 63
(W) Ex
haus
t v
alve timing control
position sensor Input[Engine is running]
• Warm-up condition
• Idle speed
NOTE:
The pulse cycle changes de-
pending on rpm at idle 4.3 V
[Engine is running]
• Engine speed: 2,000 rpm 4.3 V
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(G) 108
(B) A/F sensor 1
Input [Ignition switch: ON] 2.2 V
Terminal No.
Description
ConditionVa l u e
(Approx.)
+ – Signal nameInput/
Output
JSBIA0716GB
JSBIA0717GB
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VIN REGISTRATIONEC-127
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VIN REGISTRATION
DescriptionINFOID:0000000012431352
VIN Registration is an operation to registering VIN in
ECM. It must be performed each time ECM is replaced.
Refer to EC-127, "
Work Procedure".
NOTE:
Accurate VIN which is registered in ECM may be required for Inspection & Maintenance (I/M).
Work ProcedureINFOID:0000000012431353
1.CHECK VIN
Check the VIN of the vehicle and note it. Refer to GI-34, "
Identification Number".
>> GO TO 2.
2.PERFORM VIN REGISTRATION
With CONSULT
1. Turn ignition switch ON and engine stopped.
2. Select “VIN REGISTRATION” in “WORK SUPPORT” mode of “ENGINE” using CONSULT.
3. Follow the instruction of CONSULT display.
>> END
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THROTTLE VALVE CLOSED POSITION LEARNINGEC-129
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THROTTLE VALVE CLOSED
POSITION LEARNING
DescriptionINFOID:0000000012431356
Throttle Valve Closed Position Learning is a function of ECM to learn the fully closed position of the throttle
valve by monitoring the throttle position sensor out put signal. It must be performed each time harness connec-
tor of electric throttle control actuator or ECM is di sconnected or electric throttle control actuator inside is
cleaned. Refer to EC-129, "
Work Procedure".
Work ProcedureINFOID:0000000012431357
1.START
WITH CONSULT
1. Turn ignition switch ON.
2. Select “CLSD THL POS LEARN” in “WORK SUPPORT” mode.
3. Follow the instructions on the CONSULT display.
4. Turn ignition switch OFF and wait at least 10 seconds. Check that throttle valve moves during the above 10 seconds by confirming the operating sound.
WITHOUT CONSULT
1. Start the engine.
NOTE:
Engine coolant temperature is 25 °C (77° F) or less before engine starts.
2. Warm up the engine. NOTE:
Raise engine coolant temperature until it reaches 65 °C (149 °F) or more.
3. Turn ignition switch OFF and wait at least 10 seconds. Check that throttle valve moves during the above 10 seconds by confirming the operating sound.
>> END
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IDLE AIR VOLUME LEARNINGEC-131
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6. Repeat the following procedure quick
ly five times within 5 seconds.
- Fully depress the accelerator pedal.
- Fully release the accelerator pedal.
7. Wait 7 seconds, fully depress the accelerator pedal and keep it for approx. 20 seconds until the MIL stops blinking and turned ON.
8. Fully release the accelerator pedal within 3 seconds after the MIL turned ON.
9. Start engine and let it idle.
10. Wait 20 seconds.
>> GO TO 4.
4.CHECK IDLE SPEED AND IGNITION TIMING
Rev up the engine two or three times and make sure that idle speed and ignition timing are within the specifi-
cations.
For specification, refer to EC-478, "
Idle Speed" and EC-478, "Ignition Timing".
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 5.
5.DETECT MALFUNCTIONING PART
Check the following
• Check that throttle valve is fully closed.
• Check PCV valve operation.
• Check that downstream of throttle valve is free from air leakage.
Is the inspection result normal?
YES >> GO TO 6.
NO >> Repair or replace malfunctioning part.
6.DETECT MALFUNCTIONING PART
Engine component parts and their installation conditi on are questionable. Check and eliminate the cause of
the incident.
It is useful to perform “TROUBLE DIAG NOSIS - SPECIFICATION VALUE”. Refer to EC-151, "
Description".
If any of the following conditions occur after the engi ne has started, eliminate the cause of the incident and
perform Idle Air Volume Learning all over again:
• Engine stalls.
• Erroneous idle.
>> INSPECTION END
PBIB0665E
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