2015 FIAT DUCATO BASE CAMPER Owner handbook (in English)

SERVICING AND MAINTENANCE
Correct maintenance permits the
performance of the car to be
maintained over time, as well as
limited running costs and
safeguarding the efficiency of the
safety systems.
This chapter explains how.SCHEDULED SERVICING ...............230
SCHEDULED SERVICING PLAN .....231
PERIODIC CHECKS ........................234
DEMANDING VEHICLE USE ...........234
CHECKING LEVELS........................235
AIR CLEANER/POLLEN FILTER ......241
BATTERY ........................................242
WHEELS AND TYRES.....................245
RUBBER HOSES ............................246
WINDSCREEN WIPER ....................246
BODYWORK ...................................248
INTERIORS .....................................250
229

SCHEDULED
SERVICING
Correct servicing is essential for
ensuring long vehicle life under the
best conditions.
This is why Fiat has planned a
series of checks and maintenance
operations every 48,000 km
depending on the engine version.
The scheduled maintenance does
not, however, cover all the needs of
the vehicle: also during the initial
period, before the 48,000 km
service and between one service
and the next, ordinary care such as
systematic fluid level checks with
top ups and tyre pressure checks,
etc. remain necessary.
IMPORTANT The Scheduled
Servicing services are set out by
the Manufacturer. Failure to have
them carried out may invalidate the
warranty.
Scheduled Servicing can be carried
out by any Fiat Dealership, at
pre-established times.If during each operation, in addition
to the ones scheduled, the need
arises for further replacements
or repairs, these may only be
carried out with the express
agreement of the Customer.
IMPORTANT It is advisable to
inform a Fiat Dealership of any
small operating irregularities without
waiting for the next service.
If your vehicle is used frequently for
towing, the interval between service
coupons must be reduced.
230
SERVICING AND MAINTENANCE

SCHEDULED SERVICING PLAN
Thousands of miles 30 60 90 120 150
Thousands of kilometres 48 96 144 192 240
Years246810
Check battery charge status and recharge if necessary●●●●●
Check tyre conditions/wear and adjust pressure, if required●●●●●
Check operation of lighting system (headlights, direction indicators, hazard
warning lights, luggage compartment, passenger compartment, glove
compartment, instrument panel warning lights, etc.)●●●●●
Check operation of windscreen wiper/washer system and adjust jets, if
necessary●●●●●
Check the position/wear of the windscreen/rear window wiper blades●●●●●
Check cleanliness of bonnet and luggage compartment locks, as well as
cleanliness and lubrication of linkages●●●●●
Visually inspect condition of: exterior bodywork, underbody protection,
pipes and hoses (exhaust, fuel system, brakes), rubber elements (boots,
sleeves, bushes, etc.)●●●●●
Check condition and wear of front disc brake pads and operation of pad
wear indicator●●●●●
Check condition and wear of rear disc brake pads and operation of pad
wear indicator (for versions/markets where provided)●●●●●
Check and, if necessary, top up fluid levels (engine coolant, hydraulic clutch/
brakes, windscreen washer, battery, etc.)●●●●●
231

Thousands of miles 30 60 90 120 150
Thousands of kilometres 48 96 144 192 240
Years246810
Visual check of accessory drive belt(s) (versions without automatic
tensioner) (110 (°)
- 130 - 150 - 180 MultiJet versions)●●
Check tension of accessory drive belt (versions without automatic tensioner)
(^)●●
Check tension of accessory drive belt (versions without automatic tensioner)
(115 MultiJet versions) (°)
)(^)●●●
Check condition of toothed timing drive belt (110 (°)
-130-150 MultiJet
versions)●●
Check condition of toothed timing drive belt (115 MultiJet versions) (°)
)●●●●●
Check handbrake lever travel and adjust, if required●●●●●
Check exhaust emissions/smokiness●●●●●
Check engine control system operation (through diagnosis socket)●●●●●
Check cleanliness of sliding side door lower guides for versions with S.S.D.
(or every 6 months)●●●●●
Replace the fuel filter cartridge (diesel versions)●●●●●
Replace accessory drive belt(s)●
Replace the accessory drive belt(s) (115 MultiJet versions) (°)
)●●
(°)Version for specific markets
(^) When the engine oil is changed for the first time, check the tension of the accessory drive belt
232
SERVICING AND MAINTENANCE

Thousands of miles 30 60 90 120 150
Thousands of kilometres 48 96 144 192 240
Years246810
Replace toothed timing drive belt (*)(110(°)130-150 MultiJet versions)
Replace toothed timing drive belt (**)( 115 MultiJet versions(°))
Replace air cleaner cartridge (***)●●●●●
Change engine oil and replace oil filter (°°) (#)
Change brake fluid (or every 2 years)●●●●●
Replace pollen filter (or every 2 years)●●●●●
(*) Advised maximum mileage 192,000 km. Irrespective of the mileage, the timing drive belt must be changed every 4 years for heavy-duty use (cold climates, town
use, long periods of idling) or at least every 5 years.
(°)Version for specific markets
(**) Advised maximum mileage 144,000 km. Irrespective of the mileage, the timing drive belt must be changed every 4 years for heavy-duty use (cold climates, town
use, long periods of idling) or at least every 5 years.
(***) If the vehicle is equipped with a specific air cleaner for dusty areas: -every 20,000 km check and wash cleaner; every 40,000 km replace cleaner.
(°°) The actual interval for changing the oil and replacing the engine oil filter depends on the car usage conditions and is signalled by the warning light or message (if
present) on the instrument panel (see “Warning lights and messages” paragraph) and must never exceed 2 years.
(#) If the vehicle is driven mainly in towns, change engine oil and oil filter every 12 months.
233

PERIODIC CHECKS
Before long journeys, check and, if
necessary, restore:
❒engine coolant level;
❒brake fluid level;
❒windscreen washer fluid level;
❒tyre inflation pressure and condition;
❒operation of lighting system
(headlamps, direction indicators,
hazard warning lights, etc.);
❒operation of screen washer/wiper
system and positioning/wear of
windscreen/rear window wiper
blades.
To ensure that the vehicle is always
efficient and well maintained, it is
advisable to make sure that you
carry out the above operations
regularly (approximately every 1000
km and every 3000 km for
checking and topping up engine oil
is advisable).
DEMANDING
VEHICLE USE
If the vehicle is mostly used in one
of the following conditions:
❒towing a trailer or caravan;
❒dusty roads;
❒short, repeated journeys (less than
7-8 km) at sub-zero outside
temperatures;
❒engine often idling or driving long
distances at low speeds or long
periods of inactivity;
the following checks must be
carried out more often than
indicated in the Scheduled
Servicing Plan:
❒check front disc brake pad
conditions and wear;
❒check cleanliness of bonnet and boot
locks, cleanliness and lubrication of
linkage;❒visually inspect conditions of: engine,
gearbox, transmission, pipes and
hoses (exhaust - fuel system -
brakes) and rubber elements (boots -
sleeves - bushes - etc.);
❒check battery charge and battery
fluid level (electrolyte);
❒visually inspect condition of the
accessory drive belts;
❒check and, if necessary, change
engine oil and replace oil filter.
❒check and, if necessary, replace
pollen filter.
234
SERVICING AND MAINTENANCE

CHECKING LEVELS.
115 MultiJet versions
A. Engine oil filler plug – B. Engine oil dipstick – C. Engine coolant – D. Screen washer fluid – E. Brake fluid – F. Power steering fluid
47)
180) 181)
239F1A0370
235

110 - 130 - 150 MultiJet versions
A. Engine oil filler plug – B. Engine oil dipstick – C. Engine coolant – D. Screen washer fluid – E. Brake fluid – F. Power steering fluid
47)
180) 181)
240F1A0371
236
SERVICING AND MAINTENANCE