2015 FIAT 500E Owners Manual

MAINTAINING YOUR VEHICLE
CONTENTS
!UNDERHOOD COMPARTMENT...........297
!REPLACEMENT PARTS..................298
!DEALER SERVICE......................298
!MAINTENANCE PROCEDURES...........299
▫Power Electronics And Battery Thermal
Management Systems...................300
▫Power Electronics and Battery Thermal
Management Systems — Coolant Level
Check..............................300
▫Power Electronics and Battery Thermal
Management Systems — Cooling Pressure
Caps...............................302
▫Selection Of Coolant...................303
▫Adding Coolant.......................304
▫Power Electronics and Battery Thermal
Management Systems — Drain, Flush And
Refill..............................305
▫Disposal Of Used Power Electronics and Battery
Thermal Management Systems Coolant......305
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▫Points To Remember...................306
▫Maintenance-Free Battery 12 Volt..........306
▫Air Conditioner Maintenance.............308
▫Body Lubrication.....................309
▫Wiper Blades........................309
▫Adding Washer Fluid..................311
▫Brake System........................312
▫Appearance Care And Protection From
Corrosion...........................314
!FUSES..............................321
▫Interior Fuses........................322
▫Power Distribution Center #1.............325
▫Power Distribution Center (PDC) #2........327
!VEHICLE STORAGE.....................329
!REPLACEMENT BULBS.................329
!BULB REPLACEMENT..................330
▫Headlamps Low Beam and High Beam......330
▫Front Turn Signal, Parking And Daytime
Running Lamps.......................331
▫Front Fog Lamps......................331
▫Front/Rear Side Marker Lamps............332
▫Rear Tail, Stop, Backup And Turn Signal
Lamps.............................332
▫Center High Mounted Stop Lamp (CHMSL) . . .333
!FLUID CAPACITIES....................333
!FLUIDS, LUBES, AND GENUINE PARTS.....334
296 MAINTAINING YOUR VEHICLE

UNDERHOOD COMPARTMENT
1 — Battery Thermal Coolant Reservoir4 — Fuses2 — Power Electronics Coolant Reservoir5 — 12V Battery3 — Brake Fluid Reservoir
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MAINTAINING YOUR VEHICLE 297

REPLACEMENT PARTS
Use of genuine parts for normal/scheduled maintenance
and repairs is highly recommended to ensure the de-
signed performance. Damage or failures caused by the
use of parts which are not quality-equivalent to genuine
parts for maintenance and repairs will not be covered by
the manufacturer ’s warranty.
DEALER SERVICE
Your authorized dealer has the qualified service person-
nel, special tools, and equipment to perform all service
operations in an expert manner. Service Manuals are
available which include detailed service information for
your vehicle. Refer to these Service Manuals before
attempting any procedure yourself.
NOTE:Intentional tampering with emissions control
systems may void your warranty and could result in civil
penalties being assessed against you.
WARNING!
You can be badly injured working on or around a
motor vehicle. Only do service work for which you
have the knowledge and the proper equipment. If
you have any doubt about your ability to perform a
service job, take your vehicle to a competent me-
chanic.
298 MAINTAINING YOUR VEHICLE

MAINTENANCE PROCEDURES
WARNING!
Your vehicle has both a high voltage DC and AC
system as well as a 12 Volt system. DC and AC high
voltage are both extremely dangerous and can cause
severe burns, electric shock, serious injury or even
death. In order to avoid personal injuries:
•DO NOT TOUCH THE HIGH VOLTAGE CABLES
(ORANGE COLORED) AND/OR THE CONNEC-
TORS.
•Follow all Caution and Warning labels attached to
the High Voltage components.
•Do not remove or replace any of the 500e System
components. All replacement or repairs of 500e
System components should be performed by a
factory-trained technician at an authorized dealer.
The pages that follow contain therequiredmaintenance
services determined by the engineers who designed your
vehicle.
Besides those maintenance items specified in the fixed
maintenance schedule, there are other components which
may require servicing or replacement in the future.
CAUTION!
•Failure to properly maintain your vehicle or per-
form repairs and service when necessary could
result in more costly repairs, damage to other
components or negatively impact vehicle perfor-
mance. Immediately have potential malfunctions
examined by an authorized dealer or qualified
repair center.
(Continued)
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MAINTAINING YOUR VEHICLE 299

CAUTION!(Continued)
•Your vehicle has been built with improved fluids
that protect the performance and durability of your
vehicle and also allow extended maintenance inter-
vals. Do not use chemical flushes in these compo-
nents as the chemicals can damage them. Such
damage is not covered by the New Vehicle Limited
Warranty. If a flush is needed because of compo-
nent malfunction, use only the specified fluid for
the flushing procedure.
Power Electronics And Battery Thermal
Management Systems
The Power Electronics and Battery Thermal Management
Systems are completely separate and designed to regu-
late temperature for the high voltage battery and the
electric components.
Power Electronics and Battery Thermal
Management Systems — Coolant Level Check
The coolant expansion bottles provides a quick visual
method for determining that the coolant level is ad-
equate. With the vehicle off and coolant at ambient
temperature, the level of the coolant (antifreeze) in the
bottles should be between the bottom and top lines
marked “MIN-MAX FILL RANGE”.
300 MAINTAINING YOUR VEHICLE

As long as the vehicle operating temperature is satisfac-
tory, the coolant bottles need only be checked once a
month.
When additional coolant (antifreeze) is needed to main-
tain the proper level, it should be added to the coolant
bottles. Do not overfill.
Check the Power Electronics and Battery Thermal Man-
agement Systems coolant (antifreeze) protection every 12
months (before the onset of freezing weather, where
applicable).
Maintain coolant (antifreeze) concentration at a mini-
mum of 50% MOPAR® Antifreeze/Coolant 10 Year/
150,000 Mile Formula OAT (Organic Additive Technol-
ogy) and distilled/deionized water for proper corrosion
protection.
Check the coolant bottles tubing for brittle rubber, crack-
ing, tears, cuts and tightness of the connection at the
bottles and radiator. Inspect the entire system for leaks.
Check the front of the A/C condenser for any accumu-
lation of bugs, leaves, etc. If dirty, clean by gently
spraying water from a garden hose vertically down the
face of the condenser.
Coolant MIN/MAX
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MAINTAINING YOUR VEHICLE 301

NOTE:DO NOT REMOVE THE COOLANT PRESSURE
CAP WHEN THE COOLING SYSTEM IS HOT.WARNING!
You or others can be badly burned by hot coolant
(antifreeze) or steam from your radiator. If you see or
hear steam coming from under the hood, do not open
the hood until the radiator has had time to cool.
Never try to open a cooling system pressure cap
when the radiator is hot.
Power Electronics and Battery Thermal
Management Systems — Cooling Pressure Caps
The caps must be fully tightened to prevent loss of
coolant (antifreeze).
The caps should be inspected and cleaned if there is any
accumulation of foreign material on the sealing surfaces.
302 MAINTAINING YOUR VEHICLE