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BRAKE FLUIDBR-15
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4. Repeat steps 2 and 3 until all of the air is out of the brake line.
5. Tighten the bleeder valve to the specified torque. Refer to BR-36, "BRAKE CALIPER ASSEMBLY :
Exploded View" (front disc brake) or BR-39, "BRAKE CALIPER ASSEMBLY : Exploded View" (rear disc
brake).
6. Repeat steps 1 to 5, for the remaining brake calipers with master cylinder reservoir tank filled at least half-
way, bleed air from brake hydraulic line bleeder valves in the following order:
Front right brake →Front left brake →Rear right brake →Rear left brake
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BRAKE PIPINGBR-21
< REMOVAL AND INSTALLATION >
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FRONT : Hydraulic PipingINFOID:0000000009463699
Four Channel Hydraulic Circuit
CAUTION:
• All hoses and piping (tubes) must be fr ee from excessive bending, twisting and pulling.
• Make sure there is no interference with other pa rts when turning steering both clockwise and coun-
terclockwise.
• The brake piping is an important safety part. If a brake fluid leak is detected, always disassemble the
parts. Replace applicable part with a new one, if necessary.
• Be careful not to splash brake fluid on painted areas; it may cause paint damage. If brake fluid is
splashed on painted areas, wash it away with water immediately.
• Do not bend or twist brake hose sharply, or strongly pull it.
• Do not reuse drained brake fluid.
• After installation of the ABS actuator and electri c unit (control unit), refill brake system with new
brake fluid. Then bleed the ai r from the system. Refer to BR-14, "Bleeding Brake System"
.
FRONT : Removal and InstallationINFOID:0000000009463700
REMOVAL
NOTE:
When removing components such as hoses, tubes/lines, etc. , cap or plug openings to prevent fluid from spill-
ing.
1. Remove the wheel and tire using power tool. Refer to WT-55, "Adjustment"
.
2. Drain brake fluid. Refer to BR-14, "Drain and Refill"
.
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1. ABS actuator and electric unit
(control unit) 2. Master cylinder 3. Booster
4. Connector A. Union bolt B. Flare nut M12
C. Flare nut M10
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BR-22
< REMOVAL AND INSTALLATION >
BRAKE PIPING
3. Disconnect the brake hose (1) from brake tube (2) at the flarenut (A) using a suitable tool and remove the lock plate (3).
4. Remove the union bolt (A) and remove brake hose from caliper assembly. Discard the copper sealing washers.
• Protrusions (B)
CAUTION:
Do not reuse the copper sealing washers.
5. Remove the brake hose.
INSTALLATION
CAUTION:
• All brake hoses and brake tubes must be free fr om excessive bending, twisting and pulling.
• Make sure that there is no interference with othe r parts when turning steering both clockwise and
counterclockwise.
• Brake tubes and brake hoses are an important safety part. Always disassemble the parts and
retighten their fittings if a brake fluid leak is detect ed. Replace applicable part with a new one, if dam-
aged part is detected.
• Be careful not to splash brake fluid on painted areas; it may cause paint damage. If brake fluid is
splashed on painted areas, wash it away with water immediately.
• Refill with new brake fluid “DOT 3”.
• Do not reuse drained brake fluid.
1. Assemble the union bolt and new copper sealing washers on the brake hose. CAUTION:
Do not reuse the copper sealing washers.
2. Install brake hose by aligning the brake hose with the protrusion (B) on brake caliper assembly as shown. Tighten union bolt (A)
to the specified torque. Refer to BR-20, "FRONT : Exploded
View".
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BRAKE PIPINGBR-23
< REMOVAL AND INSTALLATION >
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3. Connect brake hose (1) to brake tube (2). Tighten flare nut (A) to specification and secure to the bracket with lock plate (3).
4. Using a suitable tool, tighten flare nut to the specified torque. Refer to BR-20, "FRONT : Exploded View"
.
5. Refill brake fluid and bleed air. Refer to BR-14, "Bleeding Brake
System".
6. Install the wheel and tire. Refer to WT-60, "Road Wheel"
.
REAR
REAR : Exploded ViewINFOID:0000000009463701
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1. Rear brake pipe assembly - RH 2. Rear brake pipe assembly - LH 3. Lock plate
4. Rear brake hose 5. Union bolt 6. Copper sealing washers
A. To brake pipe connector B. To rear brake hose Front
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BR-24
< REMOVAL AND INSTALLATION >
BRAKE PIPING
REAR : Hydraulic Piping
INFOID:0000000009463702
Four Channel Hydraulic Circuit
CAUTION:
• All hoses and piping (tubes) must be free from excessive bending, twisting and pulling.
• Make sure there is no interference with other part s when turning steering both clockwise and coun-
terclockwise.
• The brake piping is an important safety part. If a brake fluid leak is detected, always disassemble the
parts. Replace applicable part with a new one, if necessary.
• Be careful not to splash brake fluid on painted areas; it may cause paint damage. If brake fluid is
splashed on painted areas, wash it away with water immediately.
• Do not bend or twist brake hose sharply, or strongly pull it.
• Do not reuse drained brake fluid.
• After installation of the ABS actuator and electric unit (control unit), refill brake system with new
brake fluid. Then bleed the ai r from the system. Refer to BR-14, "Bleeding Brake System"
.
REAR : Removal and InstallationINFOID:0000000009463703
NOTE:
When removing components such as hoses, tubes/lines, etc. , cap or plug openings to prevent fluid from spill-
ing.
REMOVAL
1. Remove wheel and tire using power tool. Refer to WT-55, "Adjustment".
2. Drain brake fluid. Refer to BR-14, "Drain and Refill"
.
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1. ABS actuator and electric unit
(control unit) 2. Master cylinder 3. Booster
4. Connector A. Union bolt B. Flare nut M12
C. Flare nut M10
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BRAKE PIPINGBR-25
< REMOVAL AND INSTALLATION >
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3. Disconnect the brake hose (1) from brake tube (2) at the flare nut (A) using a suitable tool and remove the lock plate (3).
4. Remove the union bolt (A) and the brake hose from the brake caliper. Remove and discard the copper sealing washers.
CAUTION:
Do not reuse copper sealing washers.
5. Remove the lock plate and remove the brake hose.
INSTALLATION
CAUTION:
Do not allow foreign matte r (e.g., dust) and oils other than brake fluid to enter the reservoir tank.
1. Assemble the union bolt (A) and the copper sealing washers (1) to the brake hose and install it as an assembly to the brake cali-
per. Align the brake hose L-pin by aligning it with the brake cali-
per hole, and tighten the union bolt (A) to the specified torque.
CAUTION:
Do not reuse copper sealing washers.
2. Install the brake pipe to the brake hose, temporarily tighten the flare nut by hand until it does not rotate further, and attach the
brake hose to the bracket with the lock plate.
CAUTION:
Check that the brake hoses and pipes are not bent or
twisted.
3. Connect brake hose (1) to brake tube (2). Tighten flare nut (A) to specification and secure to the bracket with lock plate (3).
4. Refill with new brake fluid and perform air bleeding. Refer to BR-
14, "Bleeding Brake System".
CAUTION:
Do not reuse drained brake fluid.
5. Install the wheel and tire. Refer to WT-60, "Road Wheel"
.
6. Perform inspection after installation. Refer to BR-12, "BRAKE
PAD : Inspection".
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BR-26
< REMOVAL AND INSTALLATION >
BRAKE MASTER CYLINDER
BRAKE MASTER CYLINDER
Exploded ViewINFOID:0000000009463704
Removal and InstallationINFOID:0000000009463705
CAUTION:
• Be careful not to splash brake fluid on painted areas; it may cause paint damage. If brake fluid is
splashed on painted areas, wash it away with water immediately.
• Do not scratch the piston of master cylinder when installing/removing because the piston is
exposed. Check for any dust on the piston , and wash with brake fluid if needed.
• Hold the master cylinder body when handing the master cylinder assembly. Do not hold the piston
because the piston might become detached if pulled strongly.
• Refill the reservoir tank wi th new brake fluid “DOT 3”.
• Do not reuse drained brake fluid.
• Do not reuse master cylinder O-ring.
NOTE:
When removing components such as hoses, tubes/lines, etc. , cap or plug openings to prevent fluid from spill-
ing.
REMOVAL
1. Drain the brake fluid. Refer to BR-14, "Drain and Refill".
2. Remove air cleaner assembly and air ducts. Refer to EM-29, "Removal and Installation"
(QR25DE) or
EM-144, "Removal and Installation"
(VQ35DE).
3. Disconnect the harness connector from the brake fluid level switch.
4. Remove the brake fluid level switch.
5. Disconnect the brake pipes from the master cylinder using a suitable tool.
6. Remove the master cylinder assembly nuts.
7. Remove the master cylinder assembly.
8. Remove and discard the O-ring from the master cylinder. CAUTION:
Do not reuse O-ring.
INSTALLATION
Installation is in the reverse order of removal.
1. Reservoir cap 2. Oil strainer 3. Master cylinder assembly
4. Brake fluid level switch 5. O-ring PBC (Poly Butyl Cuprysil) grease or silicone-based grease
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BRAKE MASTER CYLINDERBR-27
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• Apply PBC (Poly Butyl Cuprysil) grease or silicone-based grease to brake booster at (A) position as shown. Be sure the O-ring is in
the proper position before installing the master cylinder to the
brake booster.
CAUTION:
Do not reuse O-ring.
• Tighten brake tube flare nut to the specified torque using a suitable tool. Refer to BR-20, "FRONT : Exploded View"
.
• Check the brake pedal height after installing the brake master cyl-
inder assembly. Refer to BR-13, "Inspection and Adjustment"
.
• Refill with new brake fluid and bleed air. Refer to BR-14, "Bleeding
Brake System".SFIA2847J
Revision: November 20132014 Altima NAM